American Dryer Corp ML-130DR, ML-130 III User Manual

ML-130 III / ML-130DR Installation Manual

Phase 7 / HSI and DSI / Dual Timer / F.S.S.

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.

— Do not store or use gasoline or other

flammable vapors and liquids in the vicinity of this or any other appliance.

— WHA T TO DO IF YOU SMELL GAS:

●

Do not try to light any appliance.

●

Do not touch any electrical switch; do not use any phone in your building.

●

Clear the room, building or area of all occupants.

●

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

●

If you cannot reach your gas supplier, call the fire dep artment.

— Installation and service must be

performed by a qualified installer , service agency or the gas supplier.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

—Ne pas entreposer ni utiliser d’essence

ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

—QUE FAIRE SI VOUS SENTEZ UNE

ODEUR DE GAZ:

●

Ne pas tenter d’allumer d’appareils.

●

Ne touchez à aucun interrupteur . Ne pas vous servir des téléphones se trouvant dans le bâtiment.

●

Évacuez la pièce, le bâtiment ou la zone.

●

Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur .

●

Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

—L’installation et l’entretien doivent être

assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781 USA

Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447

e-mail: techsupport@amdry .com

www.amdry.com

ADC Part No. 113335- 12

Retain This Manual in a Safe Place for Future Reference

This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.

Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation

manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

POUR VO TRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.

IMPORTANT

For your convenience, log the following information:

DATE OF PURCHASE ________________________________________________ MODEL NO. _____________________

RESELLER’S NAME __________________________________________________________________________________

SERIAL NUMBER(S) __________________________________________________________________________________

____________________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement p arts from the factory , you can F AX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.

“IMPORTANT NOTE T O PUR CHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.

2 American Dryer Corp. 113335-12

!

▲ WARNING

Table of Contents ________

Proposition 65

Use of this product could expose you to substances

from fuel combustion that contain chemicals

known to the State of California to cause cancer,

birth defects and other reproductive harm.

IMPORTANT

Y ou must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.

Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer.

Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»

CAUTION

Dryers should never be left unattended while in operation.

WARNING

Children should not be allowed to play on or near the dryer(s).

Children should be supervised if near dryers in operation.

Under no circumstances should the dryer door switch, lint drawer switch, heat safety circuits ever be disabled.

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.

Dryer must never be operated without the lint filter/ screen in place, even if an external lint collection system is used.

FOR YOUR SAFETY

Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.

Dryer must not be installed or stored in an area where it will be exposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

Safety Precautions..............................................4

ML-130 Specifications ........................................6

ML-130DR Specifications ....................................8

Installation Procedures.....................................10

Location Requirements ............................................ 10

Unpacking/Setting Up ............................................... 10

Dryer Enclosure Requirements ................................11

Fresh Air Supply Requirements ............................... 1 2

Exhaust Requirements ............................................ 12

Electrical Information ................................................ 14

Gas Information ........................................................ 16

Steam Information .................................................... 18

Preparation for Operation ......................................... 2 0

Preoperational Test .................................................. 20

Shutdown Instructions .............................................. 21

Operating Instructions .............................................. 21

Service/Parts Information ................................22

Service....................................................................... 22

Parts .......................................................................... 22

Warranty Information........................................22

Returning Warranty Cards ........................................ 22

Warranty .................................................................... 22

Returning Warranty Parts ......................................... 2 2

Routine Maintenance ........................................23

Cleaning .................................................................... 23

Adjustments.............................................................. 24

Lubrication ................................................................ 24

Data Label Information .....................................24

Reversing Timer Spin/Dwell Adjustments ........24

Procedure for Functional Check

of Replacement Components ...........................25

Manual Reset Burner Hi-Limit Instructions ......26

Phase 7 ..................................................................... 26

Dual Timer ................................................................ 26

Fire Suppression System ..................................26

List of Acronyms _____________________

D.M.S. Drill Measurement Size DSI Direct Spark Ignition F.S.S. Fire Suppression System HSI Hot Surface Ignition HVAC Heating, Ventilating, and Air-Conditioning in wc Inches of Water Column L.E.D. Light Emitting Diode L.P. Liquid Propane OSHA Occupational Safety and Health Administration R.M.A. Return Material Authorization

113335- 12 www.amdry.com 3

Safety Precautions ___________________

!

▲ WARNING

For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.

What To Do If Y ou Smell Gas:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Clear the room, building, or area of all occupants.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency, or gas supplier.

Dryers must be exhausted to the outdoors. Although the manufacturer produces a very versatile dryer,

there are some articles that, due to fabric composition or cleaning method, should not be dried in it.

!

▲ WARNING

Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and may be a fire hazard.

A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.

!

▲ WARNING

The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard.

For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failure to electrically ground the dryer properly will void the warranty.

Under no circumstances should the dryer door switch, lint drawer switch, heat safety circuits ever be disabled.

!

▲ WARNING

!

▲ WARNING

Personal injury or fire could result.

Dry only water washed fabrics. Do not dry articles spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner. Explosion could result.

Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.

Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.

4 American Dryer Corp. 113335-12

This dryer is not to be used in the presence of dry cleaning solvents or fumes.

Remove articles from the dryer as soon as the drying cycle has been completed.

!

▲ WARNING

Notes ______________________________________________________

____________________________________________________________

Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard.

Do not operate steam dryers with more than 125 psi (8.61 bar) steam pressure. Excessive steam pressure can damage steam coil and/or harm personnel.

Replace leaking flexible hoses or other steam fixtures immediately. Do not operate the dryer with leaking flexible hoses. Personal injury may result.

Read and follow all caution and direction labels attached to the dryer.

For safety , proper operation, and optimum performance, the dryer must not be operated with a load less than sixty-six percent (66%), 80 lb (36.3 kg) of its rated capacity.

!

▲ WARNING

You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.

____________________________________________________________

IMPORTANT: Dryer must be installed in a location/ environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).

Notes ______________________________________________________

____________________________________________________________

113335- 12 www.amdry.com 5

ML-130 Specifications _____________________________________________________________

MAX IMUM CAPA CITY (DRY WEIGHT) 1 20 lb TUMBLER DIAMETER 44.63” TUMBLER DEPTH 42-1/8” TUMBLE R VOLUME 38 .10 cu ft TUMBLER/DRIV E MO TO R 3/4 hp BLOWER/FAN MOTOR 3 hp DOOR OPENING (DIAM ETER) 31 -3/8 ” DOOR SILL HEIGHT 25-7/8” WATER CONNECTION 3/4”- 11.5 NH DRYERS PER 20’ /40’ CONTAINER 3 / 7 DRYERS PER 48’ /53’ TRUCK 9 / 10

VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz APPROX. NET WEIGHT 1,260 l b APPROX. SHIPPING WEIGHT 1,400 l b AIRFLOW

HEAT INPUT 375,000 Btu/hr

Gas

EXHAUST CONNECTION (DIAMETER) 14 ” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION 1” F.N.P.T. VOLTAGE AVAILABLE 208-600v 3ø 3,4w 50/60 Hz APPROX. NET WEIGHT 1,260 l b APPROX. SHIPPING WEIGHT 1,400 l b AIRFLOW

EXHAUST CONNECTION (DIAMETER) 14 ” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A

Electric

kW Btu/hr

72 245,729

75.6 258,023 VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz APPROX. NET WEIGHT 1,421 lb APPROX. SHIPPING WEIGHT 1,561 l b AIRFLOW

STEAM CONSUMPTION 450 lb/hr OPERATING STEAM PRESSURE 12 5 p si ma x EXHAUST CONNECTION (DIAMETER) 14 ”

Steam

COMPRESSED AIR CONNECTION 1/4” Quick Connec t io n COMPRESSED AIR VOLUME 4.25 cfh BOILER HP (NORMAL LOAD) 13 Bhp SUPPLY CONNECTION 1-1 /4” F.N.P.T. RETURN C ONNECTION 1 -1/ 4” F.N .P.T.

Shaded areas are stated in metric equivalents 9/27/04

OVE N S IZE

60 Hz 50 Hz

kcal/hr 61,923 65,021

60 Hz 50 Hz

2,150 cfm 1,792 cfm

54.43 kg

113.35 cm 107 cm

1078.872 L

0.56 kW

2.24 kW

79.69 cm

65.72 cm

571.53 kg

635.03 kg

60.88 cmm

50.73 cmm

94,498 kcal/hr

35.56 cm

571.53 kg

635.03 kg

60.88 cmm

50.73 cmm

35.56 cm

644.55 kg

708.06 kg

60.88 cmm

50.73 cmm

204.12 kg/hr

8.62 bar

35.56 cm

0.12 cmh

IMPORTANT: Steam dryers must be provided with a clean, dry, and regulated 80 psi +/- 10 psi (5.51 bar +/- 0.68 bar) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.

6 American Dryer Corp. 113335-12

ML-130 Specifications _____________________________________________________________

113335- 12 www.amdry.com 7

ML-130DR Specifications __________________________________________________________

MAX IMUM CAPA CITY (DRY WEIGHT) 1 20 lb TUMBLER DIAMETER 44-1/2” TUMBLER DEPTH 42-1/2” TUMBLER VOLUME 38.20 cu ft TUMBLE R/D RIVE MOTOR 3/4 hp BLOWER/FAN MOTOR 3 hp DOOR OPENING (DIAM ETER) 31-3/8” DOOR SILL HEIGHT 25-7/8” WATER CONNECTION 3/4”- 11.5 NH DRYERS PER 20’ /40’ CONTAINER 3 / 7 DRYERS PER 48’ /53’ TRUCK 9 / 1 0

VOLTAGE AVAILABLE 208-575v 3ø 3,4w 50/60 Hz APPROX. NET WEIGHT 1, 260 lb APPROX. SHIPPING WEIGHT 1, 400 lb AIRFLOW 1,750 cfm HEAT INPUT 300,000 Btu/hr EXHAUST CONNECTION (DIAMETER) 12”

Gas

COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION 1” F.N.P.T. VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME

Electric

OVE N S IZE

kW Btu/hr VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW STEAM CONSUMPTION OPERATING STEAM PRESSURE EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION

Steam

COMPRESSED AIR VOLUME BOILER HP (NORMAL LOAD) SUPPLY CONNECTION RETURN C ONNECTION

Shaded areas are stated in metric equivalents 9/27/04

kcal/hr

N / A

54.43 kg

113.03 cm

107.95 cm

1081.704 L

0.56 kW

2.24 kW

79.71 cm

65.72 cm

571.53 kg

635.03 kg

49.55 cmm

75,599 kcal/hr

30.48 cm

8 American Dryer Corp. 113335-12

ML-130DR Specifications __________________________________________________________

113335- 12 www.amdry.com 9

American Dryer Corp ML-130DR, ML-130 III User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual