American Dryer Corp. ML-122 User Manual

ML-122
Parts Manual
Phase 7
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
ADC Part No. 450570
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
ML-122 Phase 7
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can F AX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Control Door Assembly ........................................................................................................................................................ 2
Phase 7 Non-Coin Microprocessor Control Panel Assembly ............................................................................................. 3
Wrapper Assembly ................................................................................................................................................................ 4
Front Panel Assembly .......................................................................................................................................................... 5
Cold Rolled Steel Door Assembly ........................................................................................................................................ 6
Main Door Switch Assembly ................................................................................................................................................ 7
Lint Drawer/Lint Screen Assembly....................................................................................................................................... 8
Microprocessor Temperature Sensor Bracket ..................................................................................................................... 9
Motorized Impellor Assembly............................................................................................................................................. 10
Tumbler Assembly................................................................................................................................................................11
Phase 7 Rotational Sensor Assembly................................................................................................................................. 12
Drive Shaft Assembly .......................................................................................................................................................... 13
Idler Shaft Assembly ........................................................................................................................................................... 14
Drive Motor Assembly ........................................................................................................................................................ 15
Direct Spark Ignition Natural Gas Burner Assembly.................................................................................................. 16, 17
Liquid Propane Gas Burner Assembly ......................................................................................................................... 18, 19
72 Kw Electric Oven Assembly........................................................................................................................................... 20
Oven Relay Box Assembly .................................................................................................................................................. 21
Steam Damper Assembly .............................................................................................................................................. 22, 23
Sail Switch Assembly .......................................................................................................................................................... 24
Pneumatic Valve Assembly ................................................................................................................................................ 25
Reversing Relay Panel Assembly, For 60 Hz, Gas and Steam Models Only
For Models Mfd. prior to March 2, 2006 .............................................................................................................. 26, 27
Reversing Relay Panel Assembly, For 50 Hz, Gas and Steam Models Only
For Models Mfd. prior to March 2, 2006 .............................................................................................................. 28, 29
Reversing Relay Panel Assembly, For 60 Hz, Electric Models Only
For Models Mfd. prior to March 2, 2006 .............................................................................................................. 30, 31
Reversing Relay Panel Assembly For 208-240V, Gas and Steam Models Only
For Models Mfd. After March 2, 2006.....................................................................................................................32, 33
Reversing Relay Panel Assembly For380-416V, Gas and Steam Models Only
For Models Mfd. After March 2, 2006................................................................................................................... 34, 35
Reversing Relay Panel Assembly For 460-480V, Gas and Steam Models Only
For Models Mfd. After March 2, 2006................................................................................................................... 36, 37
Reversing Relay Panel Assembly For 208-240V, For Electric Models Only
For Models Mfd. After March 2, 2006................................................................................................................... 38, 39
Reversing Relay Panel Assembly For 380-416V, For Electric Models Only
For Models Mfd. After March 2, 2006................................................................................................................... 40, 41
Reversing Relay Panel Assembly For 460-480V, For Electric Models Only
For Models Mfd. After March 2, 2006................................................................................................................... 42, 43
Air Jet Assembly ................................................................................................................................................................. 44
Air Jet Assembly , For Models Mfd. as of April 9, 2004...................................................................................................... 45
F.S.S. Temperature Probe Assembly ................................................................................................................................... 46
Back Draft Damper Assembly............................................................................................................................................. 47
F.S.S. Solenoid Assembly .................................................................................................................................................... 48
F.S.S. Solenoid Assembly, For Models Mfd. as of September 23, 2004.............................................................................. 49
Control Door Assembly
Illus. No. Part No. Qty. Description
1 883316* 1 Control Door
(includes illus. nos. 2, 3, and 8) 2 117603 2 1/8” x 9/16” Noise Suppressor Tape 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150314 2 #10-32 x 1/2” TORX Screw 5 154011 2 #10-32 Multi-Thread U-Nut 6 112368 1 Logo Only 7 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 8 102603 1 Control Door Rod Support Catch 9 102601 1 Control Door Retainer Clip 10 102502 1 Control Door Rod
* Specify color when ordering.
2 American Dryer Corporation 450570-4
Phase 7 Non-Coin Micropr ocessor Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 112571 1 Phase 7 Non-Coin Keyboard 2 850984 1 Phase 7 Microprocessor Controller (computer) Panel Only 3 822767 1 Phase 7 Non-Coin Reversing Microprocessor Controller (computer) Control
Panel Assembly Complete (includes illus. nos. 1 through 7)
137247 1 Phase 7 Non-Coin Microprocessor Controller (computer) Only 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 Star Washer 6 136016 1 5-amp Fuse 7 136097 1 500-mA Fuse
450570-4 Telephone: (508) 678-9000 / www.amdry.com 3
W rapper Assembly
Illus. No. Part No. Qty. Description
1 150309 20 #10-16 x 1/2” Hex Head TEK Crimptite Screw 2 859367 1 Bottom Right W rapper 3 --------- 1 Drive Shaft Assembly
(refer to Drive Shaft Assembly on page 13)
4 --------- 1 Microprocessor Temperature Sensor Bracket
(refer to Microprocessor Temperature Sensor Bracket on page 9)
5 859368 1 Bottom Left Wrapper 6 --------- 1 Idler Shaft Assembly
(refer to Idler Shaft Assembly on page 14)
7 122116 1 24 VAC Lint Door Switch
4 American Dryer Corporation 450570-4
Front Panel Assembly
Illus. No. Part No. Qty. Description
1 -------- 1 Cold Rolled S teel Main Door Assembly
(refer to Cold Rolled Steel Door Assembly on page 6)
2 150443 2 Socket Cap Screw 3 881441 1 White Bottom Hinge Block
882283 1 Coral Blue Bottom Hinge Block 4 153031 1 Nylon Washer 5 150443 2 Socket Cap Screw 6 881440 1 White Top Hinge Block
882284 1 Coral Blue Top Hinge Block 7 883318 1 White Front Panel Assembly
883319 1 Coral Blue Front Panel Assembly
882288 1 White Front Panel Assembly Complete
(includes illus. nos. 2 through 11)
882289 1 Cornflower Blue Front Panel Assembly Complete
(includes illus. nos. 2 through 11)
882290 1 Coral Blue Front Panel Assembly Complete
(includes illus. nos. 2 through 11)
8 -------- 1 Main Door Switch Assembly
(refer to Main Door Switch Assembly on page 7)
9 150201 2 #10-32 x 1/4” Phillips Pan Head Tap Screw 10 170330 1 Friction Door Latch 11 154215 2 5/32 x 1/4” Rivet
450570-4 Telephone: (508) 678-9000 / www.amdry.com 5
Cold Rolled Steel Door Assembly
Illus. No. Part No. Qty. Description
1 881689 1 White Cold Rolled Steel Main Door Assembly
(includes illus. nos. 2 through 10)
882292 1 Coral Blue Cold Rolled Steel Main Door Assembly
(includes illus. nos. 2 through 10) 881684 1 White Cold Rolled Steel Main Door Ring 882305 1 Coral Blue Cold Rolled Steel Main Door Ring
2 102214 1 30” Door Glass
170730 1 Door Glass Adhesive (10.3 oz. cartridge)
3 881685 1 White Main Door Hinge
882296 1 Coral Blue Main Door Hinge
4 881740 6 1/4-20 x 5/8” White Carriage Bolt
882311 6 1/4-20 x 5/8” Cornflower Blue Carriage Bolt 882294 6 1/4-20 x 5/8” Coral Blue Carriage Bolt
5 881688 1 White Main Door Handle
882295 1 Coral Blue Main Door Handle
6 881806 6 1/4-20 White Free Spin Wash Nut
882293 6 1/4-20 Coral Blue Free Spin Wash Nut
7 152008 1 #10-32 Hex Nut 8 150120 1 Door Latch Screw 9 882411 1 Door Gasket 10 151012 4 #10-32 White Nylon Acorn Nut
6 American Dryer Corporation 450570-4
Main Door Switch Assembly
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 # 6 Star Washer 4 137005 1 Door Switch 5 881702 1 White Main Door Switch Housing Assembly
(includes illus. nos. 1 through 5)
882298 1 Coral Blue Main Door Switch Housing Assembly
(includes illus. nos. 1 through 5) 881687 1 White Main Door Switch Housing Only 882291 1 Coral Blue Main Door Switch Housing Only
6 150201 2 #10-32 x 1/4” Phillips Pan Head Tap Screw
450570-4 Telephone: (508) 678-9000 / www.amdry.com 7
Lint Drawer/Lint Screen Assembly
Illus. No. Part No. Qty. Description
1 882299 1 White Lint Drawer Assembly
(includes illus. nos. 1 and 2)
882301 1 Coral Blue Lint Drawer Assembly
(includes illus. nos. 1 and 2) 2 115902 1 Lint Basket Felt 3 108227 1 Cloth Lint Screen Assembly
816100 1 Stainless Steel Lint Screen Assembly 4 154215 5 5/32 x 1/4” Rivet 5 117607 6’ 1/4” x 3/8” Poron Foam
8 American Dryer Corporation 450570-4
Micropr ocessor T emperatur e Sensor Bracket
Illus. No. Part No. Qty. Description
1 859372 1 Microprocessor Temperature Sensor Bracket Complete
(includes illus. nos. 1 through 13)
881089 1 Microprocessor Temperature Sensor Bracket Only 2 880252 1 4 ” Temperature Sensor 3 154007 2 1/4” Push On Fastener 4 121028 2 1/4” Terminal 5 122701 4 Socket Terminal Only 6 122605 1 4-Position Female Connector 7 122700 4 Pin Terminal Only 8 122604 1 4-Position Male Connector 9 130302 1 225º Manual Reset Thermostat 10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 11 153010 2 #6 Star Washer 12 152013 2 #6-32 Hex Nut 13 152014 2 1/4-20 Free Spin Wash Nut
450570-4 Telephone: (508) 678-9000 / www.amdry.com 9
Motorized Impellor Assembly
Illus. No. Part No. Qty. Description
1 859364 1 Coop Cone 2 100622 1 Motorized Impellor (fan/blower) 230v 3ø 60 Hz
100619 1 Motorized Impellor (fan/blower) 230/400v 3ø 50 Hz, 460/480v 3ø 60 Hz 100617 1 Motorized Impellor (fan/blower) 208v 3ø 60 Hz 859361 1 Motorized Impellor Assembly 230v 3ø 60 Hz
(includes illus. nos. 1, 2, 3, and 6)
816086 1 Motorized Impellor Assembly 230/400v 3ø 50 Hz, 460/480v 3ø 60 Hz
(includes illus. nos. 1, 2, 3, and 6)
859363 1 Motorized Impellor Assembly 208v 3ø 60 Hz
(includes illus. nos. 1, 2, 3, and 6) 3 390254 1 Motor Plate 4 150504 4 5/16-18 x 1” Hex Head Bolt 5 150512 4 1/4-20 x 1/2” Hex Head Machine Bolt 6 154335 8 M10 x 16 Metric Tap Bolt
10 American Dryer Corporation 450570-4
T umbler Assembly
Illus. No. Part No. Qty. Description
1 819048 1 Tumbler and Support Complete
(includes illus. nos. 1 through 3) 2 390704 4 Tumbler Side 3 150118 48 1/4-20 x 1/4” Stainless Steel Phillips Pan Head Screw 4 116006 1 Felt Collar 139-3/8” x 2-1/2” x 1/8”
-- 401010 1 3M #847 Construction Mastic
450570-4 Telephone: (508) 678-9000 / www.amdry.com 11
Phase 7 Rotational Sensor Assembly
Illus. No. Part No. Qty. Description
1 819064 1 Tumbler Shaft Support Assembly Complete
(includes illus. nos. 1 through 8)
835339 1 Tumbler Shaft Support Bracket 2 102394 2 Tumbler Friction Pad 3 153005 6 3/8” Lock Washer 4 150619 2 3/8-16 x 1” Tap Bolt 5 153004 8 3/8” Flat Washer 6 180018 4 4” x 1-1/2” Hi-Impact Wheel 7 819046 1 Tumbler Adjustment Plate 8 819065 1 Tumbler Shoulder Screw 9 822735 1 Phase 7 Rotational Sensor Assembly 10 152005 4 3/8-16 Hex Nut
12 American Dryer Corporation 450570-4
Drive Shaft Assembly
Illus. No. Part No. Qty. Description
1 390641 1 Drive Shaft Only
816061 1 Drive Shaft Assembly
(includes illus. nos. 1 through 11) 2 180033 1 6-1/4” Drive Wheel and Hub 3 180038 1 1 ” Taper Lock 4 884275 2 1” Pillow Block Bearing 5 152004 4 5/16-18 Hex Nut 6 153002 4 5/16” Lock Washer 7 153001 4 5/16” Flat Washer 8 859008 2 Bearing Bolt Plate Assembly 9 816108 2 Bearing Pad 10 150613 4 5/16-18 x 4” Tap Bolt 11 101209 1 9” Pulley
450570-4 Telephone: (508) 678-9000 / www.amdry.com 13
Idler Shaft Assembly
Illus. No. Part No. Qty. Description
1 390642 1 Idler Shaft Only
816062 1 Idler Shaft Assembly
(includes illus. nos. 1 through 10) 2 180033 1 6-1/4” Drive Wheel and Hub 3 180038 1 1 ” Taper Lock 4 880205 2 1” Pillow Block Bearing 5 152004 4 5/16-18 Hex Nut 6 153002 4 5/16” Lock Washer 7 153001 4 5/16” Flat Washer 8 816108 2 Bearing Bolt Plate Assembly 9 859327 2 Bearing Pad 10 150613 4 5/16-18 x 4” Tap Bolt
14 American Dryer Corporation 450570-4
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