American Dryer Corp D90 User Manual

D90 Parts Manual

Phase 7

JLA Limited

Meadowcroft Lane, Halifax Road

Ripponden

West Yorkshire, England

HX6 4AJ

Telephone: [phone] / Fax: [phone]

Part No. 450595-2

Retain This Manual In A Safe Place For Future Reference

This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will
provide many years of safe, efficient, and trouble-free operation.

ONL Y qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves
the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material,
and to change or discontinue models.

Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet appareil
ou de tout autre appareil.

POUR VOTRE SÉCURITÉ

Important

For your convenience, log the following information:

DATE OF PURCHASE ____________________________________________________ MODEL NO. ______________

DISTRIBUTOR’S NAME _______________________________________________________________________________

SERIAL NUMBER(S) __________________________________________________________________________________

D90 PH7

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Replacement parts can be obtained from your distributor or JLA. When ordering replacement parts from the factory,
you can FAX your order to JLA at 01422 824390 or telephone your order directly to the JLA Parts Department at
01422 822282. Please specify the dryer model number and serial number in addition to the description and part
number, so that your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly . The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORT ANT NOTE T O PURCHASER”

Information must be obtained from your local gas supplier on the
instructions to be followed if the user smells gas. These
instructions must be posted in a prominent location near the dryer.

Table of Contents

Control Door Assembly.................................................................................................................4

Phase 7 OPL Microprocessor Control Panel Assembly ...............................................................5

Main Door / Front Panel Assembly...............................................................................................6

Main Door Assembly ....................................................................................................................7

Main Door Switch Assembly.........................................................................................................8

Temperature Sensor Bracket Assembly ....................................................................................... 9

Wrapper Assembly .....................................................................................................................10

Lint Drawer Assembly.................................................................................................................11

Tumbler Assembly......................................................................................................................12

Phase 7 Rotational Sensor Assembly ........................................................................................13

Idler Shaft Assembly ..................................................................................................................14

Drive Shaft Assembly .................................................................................................................15

Drive Motor Assembly ................................................................................................................16

Direct Spark Ignition Burner Assembly .......................................................................................18

Motorized Impellor (Fan) Assembly............................................................................................20

Pneumatic Valve Assembly ........................................................................................................21

Reversing Relay Panel Assembly for Models Mfd. prior to February 10, 2006 ..........................22

Reversing Relay Panel Assembly for 208-240 Volts for Models Mfd. as of February 10, 2006 .23

Reversing Relay Panel Assembly for 380-416 Volts for Models Mfd. as of March 2, 2006........24

Reversing Relay Panel Assembly for 460-480 Volts for Models Mfd. as of March 2, 2006........25

Air Jet Assembly for Models Mfd. prior to April 2, 2004..............................................................2 6

Air Jet Assembly for Models Mfd. as of April 2, 2004.................................................................2 7

Sail Switch Assembly .................................................................................................................28

F.S.S. Temperature Probe Assembly..........................................................................................29

F.S.S. Solenoid Assembly for Models Mfd. prior to October 2, 2002..........................................30

F.S.S. Solenoid Assembly for Models Mfd. as of October 2, 2002.............................................31

Exhaust Collar Assembly ............................................................................................................32

Control Door Assembly

Illus. No. Part No. Qty. Description

1 816672 1 Phase 7 Control Door

(for models mfd. as of November 27, 2001)

883293* 1 Phase 7 Control Door with Hinge

(for models mfd. prior to November 27, 2001)

(includes illus. nos. 2 and 3)
2 117603 2 1/8” x 9/16” Noise Suppressor Tape
3 117604 4 Neoprene Sponge Tape (sold by the foot)
4 150314 2 #10-32 x 1/2” TORX

®

Screw
5 154011 2 #10-32 Multi-Thread U-Nut
6 ———** 1 Logo ONLY
7 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw
8 102603 1 Control Door Rod Support Catch
9 102601 1 Control Door Retainer Clip
10 102502 1 Control Door Rod

* Specify color when ordering.
** Contact distributor for logo.

4 JLA Limited 450595-2

Phase 7 OPL Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description

1 112577 1 Phase 7 OPL Keyboard
2 850984 1 Phase 7 Microprocessor Controller (computer) Panel ONLY
3 822767 1 Phase 7 OPL Reversing Microprocessor Controller (computer)

Control Panel Assembly Complete
(includes illus. nos. 1 through 7)

887005 1 Phase 7.2.2 BD with Fire Suppression System

(for models mfd. as of December 3, 2003)

887002 1 Phase 7.2.1 to .2 BD with Sensor Activated Fire Extinguishing System

(for models mfd. prior to December 3, 2003)
4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw
5 153010 2 #6 Star Washer
6 136097 1 500-mA Fuse
7 136016 1 5-Amp Fuse

450595 -2 Telephone: [phone] / Fax: [phone]

Main Door / Front Panel Assembly

Illus. No. Part No. Qty. Description

1 –––––– 1 Main Door

(refer to Main Door Assembly on page 7)

2 150443 2 Socket Cap Screw
3 881441 1 Bottom Hinge Block (white)

882283 1 Bottom Hinge Block (wrinkle coral blue)
4 153031 1 Nylon Washer
5 150443 2 Socket Cap Screw
6 881440 1 Top Hinge Block (white)

882284 1 Top Hinge Block (wrinkle coral blue)
7 801614 1 Magnet Door Front Panel

882236 1 Front Panel (white)

(includes illus. nos. 7, 13, and 14)

882345 1 Front Panel Assembly (wrinkle coral blue)

(includes illus. nos. 7, 13, and 14)
8 –––––– 1 Emblem
9 116326 1 Front Panel Insulation
10 –––––– 1 Main Door Switch

(refer to Main Door Switch Assembly on page 8)

11 182507 2 1/4-20 High Crown Acorn Nut
12 –––––– 1 Lint Screen

(refer to Lint Drawer Assembly on page 11)

13 170330 1 Friction Door Latch
14 154215 2 5/32 x 1/4” Rivet

6 JLA Limited 450595-2

Main Door Assembly

Illus. No. Part No. Qty. Description

1 801600 1 Cold Rolled Steel Magnet Main Door Assembly

(for models mfd. as of July 21, 2005)

881968 1 Cold Rolled Steel Main Door Assembly (white)

(includes illus. nos. 1 through 10)

882292 1 Cold Rolled Steel Main Door Assembly (wrinkle coral blue)

(includes illus. nos. 1 through 10)
881966 1 Cold Rolled Steel Large Main Door Ring (white)
882305 1 Cold Rolled Steel Large Main Door Ring (wrinkle coral blue)

2 102214 1 30” Main Door Glass
3 881685 1 Main Door Hinge (white)

882296 1 Main Door Hinge (wrinkle coral blue)

4 881740 6 1/4-20 x 5/8” Carriage Bolt (white)

882339 6 1/4-20 Carriage Bolt (wrinkle coral blue)

5 881688 1 Main Door Handle (white)

882295 1 Main Door Handle (wrinkle coral blue)

6 881806 6 1/4-20 Free Spin Wash Nut (white)

882293 6 1/4-20 Free Spin Wash Nut (wrinkle coral blue)

7 152008 1 #10-32 Hex Nut
8 150120 1 Door Latch Screw
9 102357 1 7/8” x 7/8” x 104” Door Gasket
10 151012 4 #10-32 Nylon Acorn Nut

450595 -2 Telephone: [phone] / Fax: [phone]

Main Door Switch Assembly

Illus. No. Part No. Qty. Description

1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 Star Washer
4 137005 1 Main Door Switch ONLY
5 881702 1 Main Door Switch Housing Assembly Complete (white)

(includes illus. nos. 1 through 5)

882298 1 Main Door Switch Housing Assembly (wrinkle coral blue)

(includes illus. nos. 1 through 5)
881687 1 Main Door Switch Housing ONLY (white)
882291 1 Main Door Switch Housing ONLY (wrinkle coral blue)

6 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw

8 JLA Limited 450595-2

Temperature Sensor Bracket Assembly

Illus. No. Part No. Qty. Description

1 859372 1 Temperature Sensor Bracket Complete

(includes illus. nos. 1 through 6 and 9 through 12)

881089 1 Sensor Bracket
2 880252 1 4” Temperature Sensor Probe Assembly
3 154007 2 1/4” Push-On Fastener
4 121028 1 1/4” Terminal
5 122701 4 Socket Terminal ONLY
6 122605 1 4-Position Female Connector
7 122700 4 Pin Terminal ONLY
8 122604 1 4-Position Male Connector
9 130302 1 225° Thermostat
10 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
11 153010 2 #6 Star Washer
12 152013 2 #6-32 Hex Nut
13 152014 2 1/4-20 Free Spin Wash Nut

450595 -2 Telephone: [phone] / Fax: [phone]

Wrapper Assembly

Illus. No. Part No. Qty. Description

1 150309 20 #10-16 x 1/2” Hex Head TEK Crimptite Screw
2 859367 1 Bottom Right Wrapper
3 –––––– 1 Idler Shaft

(refer to Idler Shaft Assembly on page 14)

4 –––––– 1 Temperature Sensor Bracket

(refer to Temperature Sensor Bracket Assembly on page 9)

5 859368 1 Bottom Left Wrapper
6 –––––– 1 Drive Shaft

(refer to Drive Shaft Assembly on page 15)

7 122116 1 Lint Door Switch – 24 VAC

10 JLA Limited 450595-2

Lint Drawer Assembly

Illus. No. Part No. Qty. Description

1* 883305 1 Lint Drawer Assembly

(includes illus. nos. 1 through 3)
2 115902 1 Lint Basket Felt
3 154215 5 5/32 x 1/4” Rivet

* Specify color when ordering.

450595 -2 Telephone: [phone] / Fax: [phone]