American Dryer Corp D75 User Manual

D75 Parts Manual
JLA Limited
Meadowcroft Lane, Halifax Road
Ripponden
West Yorkshire, England
HX6 4AJ
Telephone: 01422 822282 / Fax: 01422 824390
Part No. 450592-3
Retain This Manual In A Safe Place For Future Reference
JLA product s embody advanced concepts in engineering, design, and safety . If this product is properly maint ained, it will provide many years of safe, efficient, and trouble free operation.
ONL Y qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________________________________ MODEL NO. ______________
RESELLER’S NAME _________________________________________________________________________________
Serial Number(s)_____________________________________________________________________________________
D75
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or JLA. When ordering replacement parts, you can FAX your order to JLA at 01422 824390 or telephone your order directly to the JLA Parts Dep artment at 01422 822282. Please specify the dryer model number and serial number in addition to the description and part number , so that your order is processed accurately and promptly .
The illustrations on the following pages may not depict your particular dryer exactly . The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE T O PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Control Door Assembly for Models Mfd. as of July 10, 2002 ........................................................4
Control Door Assembly for Models Mfd. prior to July 10, 2002 ....................................................5
Phase 7 OPL Microprocessor Control Panel Assembly ...............................................................6
Phase 7 OPL Microprocessor Control Box Assembly ..................................................................7
Front Panel Assembly ..................................................................................................................8
37-1/4” Main Door Assembly for Models Mfd. as of September 11, 2006....................................9
25-1/2” Main Door Assembly for Models Mfd. prior to September 11, 2006...............................1 0
Main Door Switch Assembly for Models Mfd. as of September 11, 2006...................................11
Main Door Switch Assembly for Models Mfd. prior to September 11, 2006................................12
Tumbler / Support Assemblies ...................................................................................................13
Lint Drawer / Lint Drawer Switch Assembly................................................................................14
Idler Bearing Assembly...............................................................................................................15
Tumbler Bearing Assembly ........................................................................................................16
Non-Reversing Motor Mount Assembly ......................................................................................18
Reversing T.E.F.C. Motor Mount Assembly ................................................................................20
Sensor Bracket Assemblies .......................................................................................................22
Direct Spark Ignition Burner Assembly .......................................................................................24
Hot Surface Ignition Burner Assembly........................................................................................26
Air-Operated Steam Damper Assembly .....................................................................................28
Electric Oven Assembly..............................................................................................................30
Sail Switch Assembly .................................................................................................................32
Rear Electric Relay Panel Assembly ..........................................................................................33
Reversing Electric Relay Panel Assembly..................................................................................34
S.A.F.E. Temperature Probe Assembly ......................................................................................36
S.A.F.E. Solenoid and Piping Assembly .....................................................................................37
Outer Top / Back Guard Assemblies for Models Mfd. as of January 5, 2003 .............................3 8
Outer Top / Back Guard Assemblies for Models Mfd. prior to January 5, 2003..........................39
Microprocessor Electric Oven Component Application Chart.....................................................40
Additional Parts Available...........................................................................................................41
Control Door Assembly
For Models Mfd. as of July 10, 2002
Illus. No. Part No. Qty. Description
1 883576 1 White OPL Control Door
(includes illus. nos. 1 and 3) 2 150321 2 #10-32 x 1/2” Phillips Machine Screw 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX PLUS 5 102502 1 Control Door Support Rod 6 154011 2 #10-32 Multi-Thread U-Nut 7 102603 1 Control Door Rod Support Catch 8 102601 1 Control Door Retainer Clip
4 JLA Limited 450592-3
®
BTN Type 1
Control Door Assembly
For Models Mfd. prior to July 10, 2002
Illus. No. Part No. Qty. Description
1 883304 1 White Control Door Assembly
(includes illus. nos. 1 and 3) 2 150314 4 #10-32 x 1/2” TORX PLUS 3 117604 2 Noise Suppressor Tape (sold by the foot) 4 ––––––* 1 Logo 5 154011 4 #10-32 Multi-Thread U-Nut
* Contact reseller for logo.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 5
®

Phase 7 OPL Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description
1 112571 1 Phase 7 OPL Keyboard 2 850984 1 Phase 7 Microprocessor Controller (computer) Panel ONLY 3 887005 1 Phase 7 OPL Microprocessor Controller (computer)
(for models mfd. as of December 3, 2003)
887002 1 Phase 7 OPL Microprocessor Controller (computer)
(for models mfd. prior to December 3, 2003) 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 Star Washer 6 136016 1 5-Amp Fuse 7 136097 1 500 mA Fuse
6 JLA Limited 450592-3

Phase 7 OPL Microprocessor Control Box Assembly

Illus. No. Part No. Qty. Description
1 122681 1 10-Pin Connector 2 122676 1 8-Pin Connector 3 122646 1 2-Pin Connector 4 122683 1 6-Pin Terminal 5 122640 1 9-Pin Terminal 6 122706 * #20-16 U.M.N.L. Socket 7 122669 * Female Crimp Terminal
* As needed.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 7

Front Panel Assembly

Illus. No. Part No. Qty. Description
1* 801604 1 Front Panel Assembly
(for models mfd. as of September 11, 2006)
(includes illus. nos. 1, 7, and 8)
802267 1 Front Panel Assembly
(for models mfd. prior to September 11, 2006)
(includes illus. nos. 1, 5, and 6) 2 150313 11 #10-16 x 1/2” TORX PLUS
®
150318 1 25 IP TORX PLUS® Bit 1/4 Hex (for removal of TORX head screw)
3 881152 1 Main Door Hinge Block Assembly (top)
881151 1 Main Door Hinge Block Assembly (bottom)
4 –––––– 1 Lint Drawer Switch
(refer to Lint Drawer / Lint Drawer Switch Assembly on
page 14)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6) 6 154215 2 5/32” Pop Rivet 7 102004 2 0.750 Round Door Magnet 8 152223 2 1/2” TORX
* Specify color when ordering.
®
Head Screw
8 JLA Limited 450592-3
37-1/4” Main Door Assembly
For Models Mfd. as of September 11, 2006
Illus. No. Part No. Qty. Description
1 835128 1 Main Door Hinge 2 314729 1 Main Door Handle 3 102357 1 Door Gasket
170731 1 Black Gasket Adhesive (10.3 oz. cartridge)
4 102221 1 Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge) 5 152014 6 1/4-20 Free Spin Wash Nut 6 150683 6 1/4-20 x 5/8” Carriage Bolt 7 801600 1 Main Door Assembly Complete 8 185522 2 Main Door Magnet Bracket
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 9
25-1/2” Main Door Assembly
For Models Mfd. prior to September 11, 2006
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Gasket Adhesive (10.3 oz. cartridge)
3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5 through 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102211 1 20-7/16” Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge)
10 JLA Limited 450592-3
Main Door Switch Assembly
For Models Mfd. as of September 11, 2006
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Single-Pole Door Switch 5 150445 4 1/4-20 x 3/4” Cap Screw 6 882866 1 Black Main Door Switch Housing
883338 1 Black Main Door Switch with Housing Assembly
(includes illus. nos. 1 through 4 and 6) 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 8 881151 1 Bottom Hinge Block
(includes illus. nos. 5, 8, and 10) 9 881152 1 Top Hinge Block
(includes illus. nos. 5 and 9) 10 153031 1 Nylon Washer
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 11
Main Door Switch Assembly
For Models Mfd. prior to September 11, 2006
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Door Switch 5 122636 2 Flag Terminal 6 881211 1 Black Main Door Switch Housing ONLY
881153 1 Black Main Door Switch Housing Complete
(includes illus. nos. 1 through 4 and 6)
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
12 JLA Limited 450592-3

Tumbler / Support Assemblies

Illus. No. Part No. Qty. Description
1* 801076 1 Tumbler ONLY without Felt Collar
(for models mfd. as of September 11, 2006)
800985 1 Tumbler ONLY without Felt Collar
(for models mfd. prior to September 11, 2006)
887184 1 Tumbler and Support Assembly Complete
(for models mfd. as of September 11, 2006)
883303 1 Tumbler and Support Assembly Complete
(for models mfd. prior to September 11, 2006)
(includes illus. nos. 1 through 10) 2 150313 40 #10-16 x 1/2” TORX PLUS
150429 1 TORX
®
Hand Driver (for removal of TORX® head screw)
®
Crimptite Screw
3 301435 4 Stainless Steel Tumbler Rib ONLY
(for models mfd. as of September 11, 2006)
301423 4 Stainless Steel Tumbler Rib ONLY
(for models mfd. prior to September 11, 2006) 4 150518 1 5/16-18 x 3/8” Socket Button Head Screw 5 100905 4 3/8-16 x 37” Tie Rod 6 153004 4 3/8” Flat Washer 7 800613 1 Tumbler Support ONLY 8 152005 4 3/8-16 Hex Nut 9 153005 4 3/8” Lock Washer 10 153004 4 3/8” Flat Washer 11 116000 1 Felt Collar ONLY — 401010 1 #847 Adhesive for Felt Collar
* Felt collar is not included and must be ordered separately.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 13
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