American Dryer Corp D75 User Manual

Page 1
D75 Parts Manual
JLA Limited
Meadowcroft Lane, Halifax Road
Ripponden
West Yorkshire, England
HX6 4AJ
Telephone: 01422 822282 / Fax: 01422 824390
Part No. 450592-3
Page 2
Retain This Manual In A Safe Place For Future Reference
JLA product s embody advanced concepts in engineering, design, and safety . If this product is properly maint ained, it will provide many years of safe, efficient, and trouble free operation.
ONL Y qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________________________________ MODEL NO. ______________
RESELLER’S NAME _________________________________________________________________________________
Serial Number(s)_____________________________________________________________________________________
D75
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or JLA. When ordering replacement parts, you can FAX your order to JLA at 01422 824390 or telephone your order directly to the JLA Parts Dep artment at 01422 822282. Please specify the dryer model number and serial number in addition to the description and part number , so that your order is processed accurately and promptly .
The illustrations on the following pages may not depict your particular dryer exactly . The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE T O PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Page 3
Table of Contents
Control Door Assembly for Models Mfd. as of July 10, 2002 ........................................................4
Control Door Assembly for Models Mfd. prior to July 10, 2002 ....................................................5
Phase 7 OPL Microprocessor Control Panel Assembly ...............................................................6
Phase 7 OPL Microprocessor Control Box Assembly ..................................................................7
Front Panel Assembly ..................................................................................................................8
37-1/4” Main Door Assembly for Models Mfd. as of September 11, 2006....................................9
25-1/2” Main Door Assembly for Models Mfd. prior to September 11, 2006...............................1 0
Main Door Switch Assembly for Models Mfd. as of September 11, 2006...................................11
Main Door Switch Assembly for Models Mfd. prior to September 11, 2006................................12
Tumbler / Support Assemblies ...................................................................................................13
Lint Drawer / Lint Drawer Switch Assembly................................................................................14
Idler Bearing Assembly...............................................................................................................15
Tumbler Bearing Assembly ........................................................................................................16
Non-Reversing Motor Mount Assembly ......................................................................................18
Reversing T.E.F.C. Motor Mount Assembly ................................................................................20
Sensor Bracket Assemblies .......................................................................................................22
Direct Spark Ignition Burner Assembly .......................................................................................24
Hot Surface Ignition Burner Assembly........................................................................................26
Air-Operated Steam Damper Assembly .....................................................................................28
Electric Oven Assembly..............................................................................................................30
Sail Switch Assembly .................................................................................................................32
Rear Electric Relay Panel Assembly ..........................................................................................33
Reversing Electric Relay Panel Assembly..................................................................................34
S.A.F.E. Temperature Probe Assembly ......................................................................................36
S.A.F.E. Solenoid and Piping Assembly .....................................................................................37
Outer Top / Back Guard Assemblies for Models Mfd. as of January 5, 2003 .............................3 8
Outer Top / Back Guard Assemblies for Models Mfd. prior to January 5, 2003..........................39
Microprocessor Electric Oven Component Application Chart.....................................................40
Additional Parts Available...........................................................................................................41
Page 4
Control Door Assembly
For Models Mfd. as of July 10, 2002
Illus. No. Part No. Qty. Description
1 883576 1 White OPL Control Door
(includes illus. nos. 1 and 3) 2 150321 2 #10-32 x 1/2” Phillips Machine Screw 3 117604 4 Neoprene Sponge Tape (sold by the foot) 4 150317 2 #10-16 x 3/4” TORX PLUS 5 102502 1 Control Door Support Rod 6 154011 2 #10-32 Multi-Thread U-Nut 7 102603 1 Control Door Rod Support Catch 8 102601 1 Control Door Retainer Clip
4 JLA Limited 450592-3
®
BTN Type 1
Page 5
Control Door Assembly
For Models Mfd. prior to July 10, 2002
Illus. No. Part No. Qty. Description
1 883304 1 White Control Door Assembly
(includes illus. nos. 1 and 3) 2 150314 4 #10-32 x 1/2” TORX PLUS 3 117604 2 Noise Suppressor Tape (sold by the foot) 4 ––––––* 1 Logo 5 154011 4 #10-32 Multi-Thread U-Nut
* Contact reseller for logo.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 5
®
Page 6

Phase 7 OPL Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description
1 112571 1 Phase 7 OPL Keyboard 2 850984 1 Phase 7 Microprocessor Controller (computer) Panel ONLY 3 887005 1 Phase 7 OPL Microprocessor Controller (computer)
(for models mfd. as of December 3, 2003)
887002 1 Phase 7 OPL Microprocessor Controller (computer)
(for models mfd. prior to December 3, 2003) 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 Star Washer 6 136016 1 5-Amp Fuse 7 136097 1 500 mA Fuse
6 JLA Limited 450592-3
Page 7

Phase 7 OPL Microprocessor Control Box Assembly

Illus. No. Part No. Qty. Description
1 122681 1 10-Pin Connector 2 122676 1 8-Pin Connector 3 122646 1 2-Pin Connector 4 122683 1 6-Pin Terminal 5 122640 1 9-Pin Terminal 6 122706 * #20-16 U.M.N.L. Socket 7 122669 * Female Crimp Terminal
* As needed.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 7
Page 8

Front Panel Assembly

Illus. No. Part No. Qty. Description
1* 801604 1 Front Panel Assembly
(for models mfd. as of September 11, 2006)
(includes illus. nos. 1, 7, and 8)
802267 1 Front Panel Assembly
(for models mfd. prior to September 11, 2006)
(includes illus. nos. 1, 5, and 6) 2 150313 11 #10-16 x 1/2” TORX PLUS
®
150318 1 25 IP TORX PLUS® Bit 1/4 Hex (for removal of TORX head screw)
3 881152 1 Main Door Hinge Block Assembly (top)
881151 1 Main Door Hinge Block Assembly (bottom)
4 –––––– 1 Lint Drawer Switch
(refer to Lint Drawer / Lint Drawer Switch Assembly on
page 14)
5 881987 1 Friction Door Latch Kit
(includes illus. nos. 5 and 6) 6 154215 2 5/32” Pop Rivet 7 102004 2 0.750 Round Door Magnet 8 152223 2 1/2” TORX
* Specify color when ordering.
®
Head Screw
8 JLA Limited 450592-3
Page 9
37-1/4” Main Door Assembly
For Models Mfd. as of September 11, 2006
Illus. No. Part No. Qty. Description
1 835128 1 Main Door Hinge 2 314729 1 Main Door Handle 3 102357 1 Door Gasket
170731 1 Black Gasket Adhesive (10.3 oz. cartridge)
4 102221 1 Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge) 5 152014 6 1/4-20 Free Spin Wash Nut 6 150683 6 1/4-20 x 5/8” Carriage Bolt 7 801600 1 Main Door Assembly Complete 8 185522 2 Main Door Magnet Bracket
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 9
Page 10
25-1/2” Main Door Assembly
For Models Mfd. prior to September 11, 2006
Illus. No. Part No. Qty. Description
1 881150 1 Black Main Door Assembly Complete
(includes illus. nos. 1, 2, and 8 through 15)
2 102354 1 Door Gasket
170731 1 Black Gasket Adhesive (10.3 oz. cartridge)
3 881152 1 Black Top Hinge Block Assembly
(includes illus. nos. 3 and 4) 4 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 5 153031 1 1/4” Nylon Washer 6 881151 1 Black Bottom Hinge Block Assembly
(includes illus. nos. 5 through 7) 7 150445 2 1/4-20 x 3/4” Black Cap Head Setscrew 8 150683 3 1/4-20 x 5/8” Black Carriage Bolt 9 152014 3 1/4-20 Free Spin Wash Nut 10 151010 1 #10-32 Black Hex Acorn Nut 11 150120 1 Door Latch Screw 12 150683 3 1/4-20 x 5/8” Black Carriage Bolt 13 152014 3 1/4-20 Free Spin Wash Nut 14 881210 1 Black Main Door Handle ONLY 15 102211 1 20-7/16” Door Glass
170731 1 Black Glass Adhesive (10.3 oz. cartridge)
10 JLA Limited 450592-3
Page 11
Main Door Switch Assembly
For Models Mfd. as of September 11, 2006
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Single-Pole Door Switch 5 150445 4 1/4-20 x 3/4” Cap Screw 6 882866 1 Black Main Door Switch Housing
883338 1 Black Main Door Switch with Housing Assembly
(includes illus. nos. 1 through 4 and 6) 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 8 881151 1 Bottom Hinge Block
(includes illus. nos. 5, 8, and 10) 9 881152 1 Top Hinge Block
(includes illus. nos. 5 and 9) 10 153031 1 Nylon Washer
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 11
Page 12
Main Door Switch Assembly
For Models Mfd. prior to September 11, 2006
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Door Switch 5 122636 2 Flag Terminal 6 881211 1 Black Main Door Switch Housing ONLY
881153 1 Black Main Door Switch Housing Complete
(includes illus. nos. 1 through 4 and 6)
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
12 JLA Limited 450592-3
Page 13

Tumbler / Support Assemblies

Illus. No. Part No. Qty. Description
1* 801076 1 Tumbler ONLY without Felt Collar
(for models mfd. as of September 11, 2006)
800985 1 Tumbler ONLY without Felt Collar
(for models mfd. prior to September 11, 2006)
887184 1 Tumbler and Support Assembly Complete
(for models mfd. as of September 11, 2006)
883303 1 Tumbler and Support Assembly Complete
(for models mfd. prior to September 11, 2006)
(includes illus. nos. 1 through 10) 2 150313 40 #10-16 x 1/2” TORX PLUS
150429 1 TORX
®
Hand Driver (for removal of TORX® head screw)
®
Crimptite Screw
3 301435 4 Stainless Steel Tumbler Rib ONLY
(for models mfd. as of September 11, 2006)
301423 4 Stainless Steel Tumbler Rib ONLY
(for models mfd. prior to September 11, 2006) 4 150518 1 5/16-18 x 3/8” Socket Button Head Screw 5 100905 4 3/8-16 x 37” Tie Rod 6 153004 4 3/8” Flat Washer 7 800613 1 Tumbler Support ONLY 8 152005 4 3/8-16 Hex Nut 9 153005 4 3/8” Lock Washer 10 153004 4 3/8” Flat Washer 11 116000 1 Felt Collar ONLY — 401010 1 #847 Adhesive for Felt Collar
* Felt collar is not included and must be ordered separately.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 13
Page 14

Lint Drawer / Lint Drawer Switch Assembly

Illus. No. Part No. Qty. Description
1 884055 1 White Lint Drawer Assembly
(includes illus. nos. 1, 2 and 3) 2 117605 5 Neoprene Sponge Tape (sold by the foot) 3 108222 1 Lint Screen Assembly 4 122605 * 4-Pin Connector (female) 5 122116 1 Lint Drawer Switch 6 833123 1 Lint Drawer Switch Box Assembly (for micro models Only)
(includes illus. nos. 4 through 6 and 10)
304136 1 Lint Drawer Switch Box Cover ONLY 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 8 122700 * Pin Terminal ONLY 9 122604 * 4-Pin Connector (male) 10 122701 * Socket Terminal ONLY
122801 1 Pin / Socket Extraction Tool … Not Illustrated
* As needed.
14 JLA Limited 450592-3
Page 15

Idler Bearing Assembly

Illus. No. Part No. Qty. Description
1 100108 1 5L-680 V-Belt (tumbler to idler) 2 101140 1 14” x 3” Compound Pulley 3 100194 1 4L-720 V-Belt (idler to motor) for Non-Reversing Models ONLY
100109 1 4L-650 V-Belt (idler to motor) for Reversing Models ONLY 4 154301 2 5/16-18 x 1” Allen Setscrew 5 100705 1 3/16” x 3/16” x 1-3/8” Key 6 882576 1 Idler Bearing Assembly Complete
(includes illus. nos. 5 through 12) 7 150617 2 3/8-16 x 1” Hex Head Machine Bolt 8 153005 2 3/8” Lock Washer 9 153004 2 3/8” Flat Washer 10 801009 1 Idler Square Washer 11 152004 1 5/16-18 Hex Nut 12 150509 1 5/16-18 x 3” Hex Head Machine Bolt
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 15
Page 16

Tumbler Bearing Assembly

16 JLA Limited 450592-3
Page 17
Illus. No. Part No. Qty. Description
1 880220 1 1-3/4” Flange Bearing 2 153025 4 9/16” Lock Washer 3 152050 4 9/16-12 Hex Nut 4 883387 1 Pillow Block Bearing Assembly Complete
(includes illus. nos. 4 through 18, 23 and 24)
882543 1 Pillow Block Bearing Platform ONLY 5 880779 1 1-3/8” Pillow Block Bearing 6 150601 2 3/8-16 x 2” Hex Bolt 7 153004 2 3/8” Flat Washer 8 153004 2 3/8” Flat Washer 9 153005 2 3/8” Lock Washer 10 152005 2 3/8-16 Hex Nut 11 154326 2 5/16-24 x 3/8” Setscrew 12 152004 2 5/16-18 Hex Nut 13 150621 2 5/16-18 x 1-1/2” Tap Bolt 14 153002 4 5/16” Lock Washer 15 153004 6 3/8” Flat Washer 16 150501 4 5/16-18 x 3/4” Tap Bolt 17 102120 1 Sintered 8 Magnet 18 883386 1 Rotational Sensor Assembly 19 100735 1 Shaft Key (for reversing models Only)
100724 1 Shaft Key (for non-reversing models Only) 20 101100 1 18” Pulley (for non-reversing models Only)
101118 1 18-3/4” Pulley (for reversing models Only) 21 101110 1 1” Taper Lock Bushing (for reversing models Only) 22 100108 1 5L-680 V-Belt (tumbler to idler) 23 150610 2 5/16-18 x 1-1/2 Allen Setscrew 24 152004 2 5/16-18 Hex Nut
Tumbler Bearing Assembly
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 17
Page 18

Non-Reversing Motor Mount Assembly

18 JLA Limited 450592-3
Page 19
Non-Reversing Motor Mount Assembly
Illus. No. Part No. Qty. Description
1 100194 1 4L-720 V-Belt (idler to motor) 2 100701 1 3/16” x 3/16” x 1” Key 3 101139 1 5/8” x 2-3/4” Motor Pulley 4 150501 4 5/16-18 x 3/4” Tap Bolt 5 153002 4 5/16” Lock Washer 6 153001 4 5/16” Flat Washer 7 181050 1 1 hp 240v 1ø 50 Hz Motor
(for models mfd. as of August 2, 2002)
100068 1 3/4 hp 240v 1ø 50 Hz Motor with Plug
(for models mfd. prior to August 2, 2002)
8 122701 8 Socket Terminal ONLY
122801 1 Pin / Socket Extraction Tool 9 137030 1 8-Pin Housing Connector 10 152004 4 5/16-18 Hex Nut 11 153002 4 5/16” Lock Washer 12 153001 4 5/16” Flat Washer 13 117604 4 Neoprene Sponge Tape (sold by the foot) 14 154000 4 5/16-18 Tinnerman Nut 15 850018 1 Non-Reversing Motor Mount ONLY (56Z frame)
823212 1 1 hp 230v 1ø 50 Hz Non-Reversing Motor Mount Assembly Complete
(includes illus. nos. 2 through 7 and 13 through 20) 16 153051 1 3/4” S.A.E. Flat Washer 17 882670 1 16” Impellor (3/4” bore)
(for models mfd. as of August 2, 2002)
100604 1 12-1/2” Impellor (1/2” bore)
(for models mfd. prior to August 2, 2002) 18 100702 1 3/16” x 3/16” x 1-7/8” Key 19 153050 2 1/2” S.A.E. Flat Washer 20 152006 2 1/2-20 Left Hand Jam Nut
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 19
Page 20

Reversing T.E.F.C. Motor Mount Assembly

20 JLA Limited 450592-3
Page 21
Reversing T.E.F.C. Motor Mount Assembly
Illus. No. Part No. Qty. Description
1 100109 1 4L-650 V-Belt (to idler assembly) 2 100701 1 3/16” x 3/16” x 1” Key 3 101139 1 5/8” x 2-3/4” Motor Pulley 4 120200 1 3/8” x 90° Connector 5 181003 1 1/2 hp 208/230/380/460v 3ø 50/60 Hz Totally Enclosed, Fan-Cooled Motor (56Z frame) 6 150501 4 5/16-18 x 3/4” Tap Bolt 7 153002 4 5/16” Lock Washer 8 153001 4 5/16” Flat Washer 9* 100075 1 1 hp 200-230/460/60 380-415/50 Motor
(for models mfd. as of February 8, 2003)
100007 1 1/2 hp 220/230/380/460v 3ø 50/60 Hz Totally Enclosed, Fan-Cooled Motor
with 1/2” Shaft (56Z frame)
(for models mfd. prior to February 8, 2003) 10 120200 1 3/8” x 90° Connector 11 150501 4 5/16-18 x 3/4” Tap Bolt 12 153002 4 5/16” Lock Washer 13 153001 4 5/16” Flat Washer 14 154000 8 5/16-18 Tinnerman Nut 15 152004 7 5/16-18 Hex Nut 16 153002 7 5/16” Lock Washer 17 153001 7 5/16” Flat Washer 18 850021 1 Reversing Motor Mount ONLY (56Z frame)
803885** 1 50 Hz Reversing Totally Enclosed, Fan-Cooled Motor Mount Assembly Complete
(includes illus. nos. 2 through 14 and 18 through 24) 19 117604 4 Neoprene Sponge Tape (sold by the foot) 20 153051 1 3/4” S.A.E. Flat Washer 21 100714 1 3/16” x 3/16” x 1-7/8” Key 22 882670 1 16” Impellor (3/4” bore)
(for models mfd. as of February 8, 2003)
802100 1 16” Impellor (1/2” bore)
(for models mfd. between August 2, 2002 and February 8, 2003)
100604 1 12-1/2” Impellor (1/2” bore)
(for models mfd. prior to August 2, 2002) 23 153050 *** 1/2” S.A.E. Flat Washer 24 152006 2 1/2-20 Left Hand Jam Nut
* Check part number on motor data label to verify correct motor. ** S pecify volt age when ordering. ***As required.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 21
Page 22

Sensor Bracket Assemblies

22 JLA Limited 450592-3
Page 23
Illus. No. Part No. Qty. Description
1 880251 1 1/4” Temperature Sensor Probe Assembly
(includes illus. nos. 1 and 5 through 8) 2 130103 1 225° Hi-Limit Thermostat 3 153010 2 #6 Star Washer 4 152000 2 #6-32 Hex Nut 5 121028 2 Insulated Terminal ONLY 6 122701 4 Socket Terminal ONLY 7 122605 1 4-Pin Socket Connector ONLY 8 154007 2 1/4” Tinnerman Push-On Fastener 9 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 10 817046 1 Microprocessor Sensor Bracket Assembly Complete
(includes illus. nos. 1 through 10)
322214 1 Universal Sensor Bracket ONLY 11 122604 1 4-Pin Connector ONLY 12 122700 4 Pin Terminal ONLY 13 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
Sensor Bracket Assemblies
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 23
Page 24

Direct Spark Ignition Burner Assembly

24 JLA Limited 450592-3
Page 25
Direct Spark Ignition Burner Assembly
Illus. No. Part No. Qty. Description
1 814832 1 Direct Spark Ignition Burner Box ONLY
809686* 1 Natural Gas Burner Assembly
(includes illus. nos. 1 through 5 and 7 through 30)
817209* 1 Liquid Propane Gas Burner Assembly
(includes illus. nos. 1 through 5 and 7 through 30)
883299 1 D75 Liquid Propane Conversion Kit 2 141105 4 Large Tube Burner 3 141210 1 3/4” Direct Spark Ignition Manifold (4-port) 4 323737 1 Pipe Bracket (bent) 5 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 6** 140819 4 #30 Burner Orifice (natural gas)
140803 4 #49 Burner Orifice (liquid propane gas) 7 150108 4 #8-32 x 1/2” Pan Head Machine Screw 8 142809 1 1/2” x 29-1/8” Pipe 9 151001 4 #8-32 Pal Nut 10 128933 1 1/2” 24 VAC CE Gas Valve (natural gas)
883255 1 1/2” 24 VAC CE Gas Valve (liquid propane gas) 11 318712 1 Gas Valve Bracket 12 150309 12 #10-16 x 1/2” Hex Head TEK Crimptite Screw 13 141317 1 1/2” Bronze Union Elbow 14 152013 2 #6-32 Hex Nut 15 817027 1 Direct Spark Ignition Module Mounting Bracket 16 884293 1 CE Direct Spark Ignition Module with High Voltage Wire 17 884265 1 Ignitor Probe Assembly 18 154002 1 1/8” Push-On Fastener 19 319704 1 Hi-Limit Mounting Bracket 20 152013 2 #6-32 Hex Nut 21 150005 2 #6-32 x 1/4” Round Head Machine Screw 22 130201 1 330° Hi-Limit Manual Reset 23 318700 1 Pipe Bracket (bent) 24 142936 1 3/4” x 1/2” Coupling 25 154004 1 Twin Speed Nut 26 319202 1 Sail Switch Damper (flat) 27 802799 1 Sail Switch Top and Switch Bracket 28 122200 1 Sail Switch 29 150303 2 3/4” Pan Head Machine Screw 30 105500 1 Sail Switch Actuator Rod
* Burner orifices are not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 25
Page 26

Hot Surface Ignition Burner Assembly

26 JLA Limited 450592-3
Page 27
Hot Surface Ignition Burner Assembly
Illus. No. Part No. Qty. Description
1 817110* 1 Natural Gas Burner Assembly Complete Less Orifices
For Models Manufactured with Natural Gas ONLY (includes illus. nos. 1 through 9 and 11 through 31)
817111* 1 Liquid Propane Gas Burner Assembly Complete Less Orifices
For Models Manufactured with Liquid Propane Gas ONLY
(includes illus. nos. 1 through 9 and 11 through 31) 810046 1 Burner Box ONLY 883299 1 Liquid Propane Conversion Kit
2 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 3 150309 3 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 810029 1 Hot Surface Ignition Module Mounting Bracket 5 128975 1 Hot Surface Ignition Module II 6 141105 4 Large Burner Tube 7 150103 4 #8-32 x 3/4” Phillips Round Head Machine Screw 8 153000 4 #8 Steel Burr 9 151001 4 #8-32 Pal Nut 10** 140819 4 #30 Burner Orifice (natural gas) ONLY
140803 4 #49 Burner Orifice (liquid propane gas) ONLY
11 141210 1 4-Port Manifold 12 318700 2 Pipe Bracket (bent) 13 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 14 128933 1 CE 1/2” 24 VAC Redundant (natural gas) Gas Valve
883255 1 CE 1/2” 24 VAC Liquid Propane Gas Valve Assembly
15 141314 1 1/2” Union Shutoff with Tail Piece 16 142809 1 1/2” x 29-1/8” Nipple 17 323737 1 Pipe Bracket 18 319704 1 Hi-Limit Mounting Bracket 19 151000 2 #6-32 Pal Nut 20 150001 2 #6-32 x 1/2” Phillips Round Head Machine Screw 21 130201 1 330° Hi-Limit ONLY 22 –––––– 1 Sail Switch
(refer to Sail Switch Assembly on
23 142936 1 3/4” x 1/2” Coupling (CE Only) 24 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 25 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 26 151001 2 #8-32 Pal Nut 27 150309 3 #10-16 x 1/2” Hex Head TEK Crimptite Screw 28 128912 1 Hot Surface Ignition Flame Sensor 29 150301 1 #8-18 x 7/16” Phillips Pan Head TEK Screw 30 881597 1 Hot Surface Ignitor (2-1/2” length) – 24 VAC 31 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
page 32)
* Burner orifices are not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 27
Page 28

Air-Operated S team Damper Assembly

28 JLA Limited 450592-3
Page 29
Air-Operated S team Damper Assembly
Illus. No. Part No. Qty. Description
1 165009 1 Steam Coil Assembly 2 153002 6 5/16” Lock Washer 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4” Lock Washer 6 820321 2 Steam Damper Hinge Assembly 7 803415 1 Steam Damper Assembly
(includes illus. nos. 7, 10, and 11)
8 153007 4 1/4” Lock Washer 9 152002 4 1/4-20 Hex Nut 10 115995 108 Steam Damper Gasket (sold by the inch) 11 102350 2 Steam Damper Foam (68-1/2” length) 12 151007 1 7/16-20 Stainless Steel Acorn Nut 13 152007 1 7/16-20 Hex Nut 14 100497 1 1-1/4” Bore x 3” Stroke Piston 15 100492 1 Piston Support Bracket 16 152002 4 1/4-20 Hex Nut 17 153007 4 1/4” Lock Washer 18 100472 1 1/4” x 1/8” Connector 19 143110 1 1/4” Tubing (sold by the foot) 20 100472 1 1/4” x 1/8” Connector 21 100496 1 1/8” Needle Valve 22 143238 1 1/8” Close Nipple 23 100498 1 3-Way Micro Valve – 24 VAC 24 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 25 153010 2 #6 Star Washer 26 152000 2 #6-32 Hex Nut 27 330987 1 Micro Valve Support Bracket 28 152002 2 1/4-20 Hex Nut 29 153007 2 1/4” Lock Washer 30 100520 1 1/8” N.P.T. Silencer (muffler)
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 29
Page 30

Electric Oven Assembly

30 JLA Limited 450592-3
Page 31
Illus. No. Part No. Qty. Description
1 803005 1 Large Electric Oven Box ONLY
––––––* 1 Electric Oven Assembly Complete
2 ––––––* Electric Element 3 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 4 802800 1 Sail Switch Box with Bracket and Cover ONLY
802801 1 Sail Switch Box Assembly Complete
(includes illus. nos. 4 through 12)
5 154004 1 Twin Speed Nut 6 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 7 802799 1 Sail Switch Box Cover and Bracket ONLY 8 122200 1 Sail Switch ONLY 9 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 10 105500 1 Sail Switch Actuator Rod 11 319202 1 Sail Switch Damper (flat) 12 154002 1 1/8” Push-On Fastener 13 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 14 803100 1 Electric Oven Front Cover ONLY 15 320611 1 Large Relay Box Cover ONLY 16 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 17 130400 1 290° Hi-Limit 18 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 19 154001 1 #10-24 Speed Nut 20 121012 1 Terminal Lug 21 152014 3 1/4-20 Free Spin Wash Nut 22 ––––––* 1 Oven Relay 23 150207 2 #10-24 x 5/8” Truss Head Machine Screw 24 120081 Internal Ceramic Insulator (2 per element) 25 120080 External Ceramic Insulator (2 per element) 26 152008 #10-32 Hex Nut (4 per element) 27 121011* Bus Bar 28 ––––––** Terminal Lug 29 153009 #10 Star Washer (2 per element) 30 320607 1 Large Electric Oven Right Side Cover ONLY
Electric Oven Assembly
* Refer to Microprocessor Electric Oven Component Application Chart on page 40. ** Consult factory for wiring harness required.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 31
Page 32

Sail Switch Assembly

Illus. No. Part No. Qty. Description
1 319203 1 Sail Switch Mounting Bracket 2 319202 1 Sail Switch Damper (flat) 3 319201 1 Sail Switch Box Cover 4 319200 1 Sail Switch Box 5 154004 1 Twin Speed Nut 6 154002 1 1/8” Push-On Fastener 7 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 8 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 9 122200 1 Sail Switch ONLY
802801 1 Sail Switch Box Assembly Complete
(includes illus. nos. 1 through 10)
10 105500 1 Sail Switch Actuator Rod
32 JLA Limited 450592-3
Page 33

Rear Electric Relay Panel Assembly

Illus. No. Part No. Qty. Description
1 151000 2 #6-32 Pal Nut 2 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 3 150008 2 #6-32 x 1-1/4” Phillips Pan Head Machine Screw 4 120716 1 2-Position Terminal Block 5 322812 1 Rear Electric Mounting Plate ONLY
830469 1 Rear Electric Panel Assembly Complete – 230 Volt 1ø
(for gas direct spark ignition models Only)
(includes illus. nos. 1 through 14) 822798 1 Rear Electric Panel Assembly Complete – 230 Volt 1ø
(for gas hot surface ignition models Only)
(includes illus. nos. 1 through 14) 830478 1 Rear Electric Panel Assembly Complete – 230 Volt 1ø (for steam models Only)
(includes illus. nos. 1 through 14) 830426 1 Rear Electric Panel Assembly Complete – 380-416 Volt 3ø with 1ø Motor
(for electric models Only)
(includes illus. nos. 1 through 14 and 16)
6 132070 1 Transformer Assembly – 230 Volt 1ø
830141 1 Transformer Assembly – 415 Volt 3ø
7 136008 2 Fuse Holder ONLY 8 136057 2 1/2-Amp (Slo-Blo) Fuse ONLY 9 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 10 150297 1 #10 x 1/2” Green Hex Washer TEK Screw 11 152004 1 5/16-18 Hex Nut 12 121010 1 L-70 Ground Lug 13 153002 1 5/16” Lock Washer 14 132496 1 3-Pole Contactor 15 121300 3 Open / Closed Bushing 16 131932 1 24V SPST Relay (for electric heated models Only)
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 33
Page 34

Reversing Electric Relay Panel Assembly

34 JLA Limited 450592-3
Page 35
Reversing Electric Relay Panel Assembly
Illus. No. Part No. Qty. Description
1 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 2 150008 2 #6-32 x 1-1/4” Phillips Pan Head Machine Screw 3 120701 1 4-Position Terminal Block 4 132497 1 3-Pole Reversing Contactor 5 132082 1 Transformer Assembly – 380-416 Volt 3ø 6 136008 1 Fuse Holder ONLY 7 136057 1 1/2-Amp (Slo-Blo) Fuse ONLY 8 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 9 150297 1 #10 x 1/2” Green Hex Washer TEK Screw 10 152004 1 5/16-18 Hex Nut 11 121010 1 L-70 Ground Lug 12 153002 1 5/16” Lock Washer 13 132495 1 3-Pole Contactor 14 322812 1 Rear Electric Mounting Plate ONLY
830473 1 Rear Electric Panel Assembly Complete – 380-416 Volt
(for gas direct spark ignition models) 822783 1 Rear Electric Panel Assembly Complete – 380-416 Volt
(for gas hot surface ignition models)
(includes illus. nos. 1 through 16) 830484 1 Rear Electric Panel Assembly Complete – 380-416 Volt 3ø (for steam models)
(includes illus. nos. 1 through 16) 818397 1 Rear Electric Panel Assembly Complete – 380-416 Volt 3ø (for electric models)
(includes illus. nos. 1 through 17)
15 151000 2 #6-32 Pal Nut 16 120765 1 Standard End Bracket 17 131932 1 24V SPST Relay (for electric heated models Only)
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 35
Page 36

S.A.F.E. Temperature Probe Assembly

Illus. No. Part No. Qty. Description
1 822752 1 Sensor Activated Fire Extinguishing Temperature Probe Assembly
(includes illus. nos. 1 through 5) 2 154007 2 Push-On Fastener 3 390390 1 Sensor Bracket ONLY 4 150301 2 #8-18 Phillips Pan Head TEK Screw 5 122647 1 Connector ONLY
36 JLA Limited 450592-3
Page 37

S.A.F.E. Solenoid and Piping Assembly

Illus. No. Part No. Qty. Description
1 165114 1 Sensor Activated Fire Extinguishing Solenoid Valve 24V 50/60 Hz 2 143220 1 3/8” F.P.T. Brass Tee 3 143251 1 3/8” M.P.T. Brass Plug 4 143208 2 3/8” Comp x 3/8” M.P.T. Brass Connector 5 143099* 6’ 3/8” OD x 0.035 Wall Copper Tubing 6 311588 1 Sprinkler Head Mounting Plate 7 143303 1 3/8” N.P.T. Brass Locknut 8 143155 1 3/8” Brass Elbow 90° 9 150430 2 #10 x 1/2” Self-Drilling Screw 10 150301 2 #8-18 x 7/16” TEK Screw 11 143581 1 3 GPM 3/8” F.P.T. Spray Nozzle 12 142887 1 3/4” to 3/8” Bushing for Sensor Activated Fire Extinguishing Solenoid Valve 13 824081 1 R.C. Network Assembly 14 143241 1 3/8” x Close Brass Nipple
(for models mfd. as of December 1, 2003)
15 143315 1 3/8” M.N.P.T. x 1/8” F.N.P.T. Brass Bushing
(for models mfd. as of December 1, 2003)
16 136987 1 Water Jet Pressure Switch
(for models mfd. as of December 1, 2003)
* Sold by the foot.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 37
Page 38
Outer Top / Back Guard Assemblies
For Models Mfd. as of January 5, 2003
Illus. No. Part No. Qty. Description
1 322809 1 Back Electrical Box Cover 2 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 3* 314534 1 Top Back Guard (for gas models Only)
314540 1 Top Back Guard (for electric models Only) 4 150301 7 #8-18 x 7/16” Phillips Pan Head TEK Screw 5 150300 10 #10-16 x 1/2” Hex Washer TEK Screw 6* 312527 1 Outer Top (for gas models Only)
320007 1 Outer Top (for electric models Only) 7 314535 1 Middle Back Guard 8 314539 1 Bottom Back Guard 9 103500 4 Leveling Leg
* There is no outer top or top back guard on steam models.
38 JLA Limited 450592-3
Page 39
Outer Top / Back Guard Assemblies
For Models Mfd. prior to January 5, 2003
Illus. No. Part No. Qty. Description
1 322809 1 Back Electrical Box Cover 2 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 3* 323738 1 Top Back Guard (for gas models Only)
320008 1 Top Back Guard (for electric models Only) 4 150301 7 #8-18 x 7/16” Phillips Pan Head TEK Screw 5 150300 10 #10-16 x 1/2” Hex Washer TEK Screw 6* 312527 1 Outer Top (for gas models Only)
320007 1 Outer Top (for electric models Only) 7 314518 1 Bottom Back Guard 8 150301 13 #8-18 x 7/16” Phillips Pan Head TEK Screw 9 103500 4 Leveling Leg
* There is no outer top or top back guard on steam models.
450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 39
Page 40
40 JLA Limited 450592-3

Microprocessor Electric Oven Component Application Chart

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* Consult factory for oven assemblies not listed.
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Page 41
Part No. Description
114533 “Black/White/Green Ground” Label 112280 “Clean Lint Screen” Label 114001 “CAUTION – Exhaust/Lint Screen” Label 114043 “Phase 7 OPL Program Location Summary” Label 114006 “WARNING – Fire Hazards” Label 114094 “MOP HEAD WARNING” Label 121499 5-1/2” Wire Tie 121500 8” Harness Tie 122804 Manometer (hydro gauge) for Measuring Gas Pressure 404502 White Brush-In-Cap Bottle Touch-Up Paint 410001 1/2” Allen Wrench (for removal of shutoff valve tail piece) 882458 Tumbler Puller Assembly

Additional Parts Available

450592 -3 Telephone: 01422 822282 / Fax: 01422 824390 41
Page 42
Part No. 450592 3 - 01/28/08 - 0
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