American Dryer Corp D170 User Manual

Page 1
D170 Parts Manual
Phase 7
JLA Limited
Meadowcroft Lane, Halifax Road
Ripponden
West Yorkshire, England
HX6 4AJ
JLA Part No. 450597
Page 2
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DATE OF PURCHASE _____________________________________________________________ MODEL NO.________________________
RESELLER’S NAME _________________________________________________________________________________________________
Serial Number(s) __________________________________________________________________________________________________
D170
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or JLA. When ordering replacement parts from the factory, you can FAX your order to JLA at 1 422-824390 or telephone your order directly to the JLA Parts Department at 1 422-822282. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Page 3
Table of Contents
Control Door Assembly .................................................................................................................................... 4
Phase 7 Non-Coin Microprocessor Control Panel Assembly ....................................................................... 5
Front Panel/Main Door Assemblies ............................................................................................................ 6, 7
Main Door Switch Assembly ............................................................................................................................ 8
Tumbler Assembly ............................................................................................................................................ 9
Phase 7 Rotational Sensor Assembly .......................................................................................................... 10
Lint Door Assembly ........................................................................................................................................ 11
Lint Drawer/Lint Drawer Switch Box Assemblies for Models Mfd. as of February 1, 2003 ...................... 12
Lint Drawer/Lint Drawer Switch Box Assemblies for Models Mfd. prior to February 1, 2003 .................. 13
Fan (Squirrel Cage) Shaft Mount Assembly ................................................................................................. 14
Blower Motor Mount Assembly ...................................................................................................................... 15
Microprocessor Temperature Sensor Bracket Assembly ........................................................................... 16
Drive Shaft Assembly ..................................................................................................................................... 17
Idler Shaft Assembly ...................................................................................................................................... 18
Speed Reducer Shaft Assembly ................................................................................................................... 19
Totally Enclosed, Non-Venting Drive Motor Assembly ................................................................................. 20
CE Hot Surface Ignition Burner Assembly ................................................................................................... 21
Direct Spark Ignition Burner Assembly ................................................................................................... 22, 23
Sail Switch Assembly ..................................................................................................................................... 24
Air Jet Assembly ............................................................................................................................................. 25
Microprocessor Reversing Contactor Mounting Panel Assembly for 208-240V Transformers ......... 26, 27
Microprocessor Reversing Contactor Mounting Panel Assembly for 380-416V Transformers ......... 28, 29
Microprocessor Reversing Contactor Mounting Panel Assembly for 460-480V Transformers ......... 30, 31
Steam Damper Assembly for Steam Models Only ...................................................................................... 32
Pneumatic Valve Assembly for Gas Models Only ........................................................................................ 33
Pneumatic Valve Assembly for Steam Models Only .................................................................................... 34
Top Console Assembly .................................................................................................................................. 35
S.A.F.E. Temperature Probe Assembly ........................................................................................................ 36
S.A.F.E. Solenoid Assembly for Models Mfd. as of September 23, 2004 .................................................. 37
S.A.F.E. Solenoid Assembly .......................................................................................................................... 38
Back Guard Assemblies ................................................................................................................................ 39
Page 4
Control Door Assembly
Illus. No. Part No. Qty. Description
1* 883256 1 Phase 7 Control Door (gas)
883322 1 Phase 7 Control Door (steam) 2 150314 4 #10-32 x 1/2” TORX Screw 3 154011 4 #10-32 Multi-Thread U-Nut
4** ——— 1 Logo
* Specify color when ordering. ** Contact reseller for logo.
4 JLA Limited 450597-2
Page 5
Phase 7 Non-Coin Microprocessor Control Panel Assembly
Illus. No. Part No. Qty. Description
1 112577 1 Phase 7 Non-Coin Keypad
(for models mfd. as of September 11, 2004)
112571 1 Phase 7 Non-Coin Keypad
(for models mfd. prior to September 11, 2004)
2 850980 1 Phase 7 Microprocessor Controller (computer) Panel Only
822754 1 Phase 7 Non-Coin Reversing Microprocessor Controller (computer)
Control Panel Assembly Complete (includes illus. nos. 1 through 7)
3 887005 1 Phase 7.2.2 Non-Coin Microprocessor Controller (computer)
with Sensor Activated Fire Extinguishing System Only (for models mfd. as of December 3, 2003)
887002 1 Phase 7.2.1 Non-Coin Microprocessor Controller (computer)
with Sensor Activated Fire Extinguishing System Only
(for models mfd. prior to December 3, 2003) 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 Star Washer 6 136016 1 5 amp Fuse 7 136097 1 500 mA Fuse
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 5
Page 6
Front Panel/Main Door Assemblies
6 JLA Limited 450597-2
Page 7
Front Panel/Main Door Assemblies
Illus. No. Part No. Qty. Description
1 881685 1 White Main Door Hinge
882296 1 Coral Wrinkle Blue Main Door Hinge
2 881740 6 1/4-20 x 5/8” White Carriage Bolt
881739 6 1/4-20 x 5/8” Coral Wrinkle Blue Carriage Bolt 3 151012 1 #10-32 White Acorn Nut 4 881688 1 White Main Door Handle
881737 1 Blue Main Door Handle 5 102214 1 30” Door Glass
170730 1 Door Glass Adhesive (10.3 oz. cartridge) 6 881806 6 1/4-20 White Free Spin Wash Nut
882293 6 1/4-20 Coral Wrinkle Blue Free Spin Wash Nut 7 150120 1 Main Door Latch Screw
(#10-32 dome hex head screw) 8 151010 1 #10-32 Acorn Nut 9 881689 1 White Main Door Assembly Complete
(includes illus. nos. 2 through 10)
881761 1 Coral Wrinkle Blue Main Door Assembly Complete
(includes illus. nos. 2 through 10)
881966 1 White Main Door Ring 882305 1 Coral Wrinkle Blue Cold Rolled Steel Large Main Door Ring
10 882411 1 Extruded Steel Door Gasket
11 882503 1 White Front Panel Assembly
(includes illus. nos. 1, 15, and 16)
882504 1 Coral Wrinkle Blue Front Panel Assembly
(includes illus. nos. 1, 15, and 16)
12 170330 1 Friction Door Latch 13 154215 2 5/32” Pop Rivet 14 122351 1 “EMERGENCY STOP” Push-Pull Button 15 122419 1 “EMERGENCY STOP” Nameplate 16 132387 1 Normally Closed Contact Block 17 132395 1 Normally Closed Contact Block with Base
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 7
Page 8
Main Door Switch Assembly
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Single-Pole Door Switch 5 150443 4 1/4-20 x 3/4” Stainless Steel Cap Screw 6 881687 1 White Main Door Switch Housing Only
881695 1 Blue Main Door Switch Housing Only 881702 1 White Main Door Switch with Housing Assembly
(includes illus. nos. 1 through 4 and 6)
881700 1 Blue Main Door Switch with Housing Assembly
(includes illus. nos. 1 through 4 and 6) 7 150443 2 1/4-20 x 3/4” Stainless Steel Cap Screw 8 881441 1 White Bottom Hinge Block
881735 1 Blue Bottom Hinge Block
9 881440 1 White Top Hinge Block
881736 1 Blue Top Hinge Block
10 153031 1 Nylon Washer
8 JLA Limited 450597-2
Page 9
Tumbler Assembly
Illus. No. Part No. Qty. Description
1 835402 1 Stainless Steel Tumbler Assembly Complete
(for models mfd. as of November 10, 2003) (includes illus. nos. 1 through 3)
835375 1 Tumbler Assembly Complete
(for models mfd. prior to November 10, 2003) (includes illus. nos. 1 through 3)
2 390329 4 Stainless Steel Perforated Tumbler Panel
(for models mfd. as of November 10, 2003)
883578 4 Perforated Tumbler Panel
(for models mfd. prior to November 10, 2003)
3 150118 24 1/4-20 x 1/4” Phillips Pan Head Screw
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 9
Page 10
Phase 7 Rotational Sensor Assembly
Illus. No. Part No. Qty. Description
1 819064 1 Tumbler Shaft Support Assembly Complete
(includes illus. nos. 1 through 8)
835339 1 Tumbler Shaft Support Bracket 2 102394 2 Tumbler Friction Pad 3 153005 6 3/8” Lock Washer 4 150619 2 3/8-16 x 1” Tap Bolt 5 153004 8 3/8” Flat Washer 6 180018 2 4” x 1-1/2” Hi-Impact Wheel 7 819046 1 Tumbler Adjustment Plate 8 819065 1 Tumbler Shoulder Screw 9 822735 1 Phase 7 Rotational Sensor Assembly
10 152005 4 3/8-16 Hex Nut 11 323433 2 Rear Wheel Shim
10 JLA Limited 450597-2
Page 11
Lint Door Assembly
Illus. No. Part No. Qty. Description
1 882497 1 White Lint Door Assembly
(includes illus. nos. 1, 2, and 4)
882498 1 Coral Wrinkle Blue Lint Door Assembly
(includes illus. nos. 1, 2, and 4) 2 117607 6 1/4” x 3/8” Poron Foam (sold by the foot) 3 150309 5 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 117604 9 Neoprene Sponge Tape (sold by the foot)
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 11
Page 12
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. as of February 1, 2003
Illus. No. Part No. Qty. Description
1 884069 1 White Lint Drawer/Screen Assembly
884068 1 Coral Wrinkle Blue Lint Drawer/Screen Assembly 2 122116 1 Lint Drawer Switch Only 3 122605 1 4-Pin Socket Connector 4 122701 2 Socket Terminal Only
122801 1 Pin/Socket Extraction Tool...Not Illustrated 5 882507 1 Lint Drawer Switch Box Assembly Complete
(includes illus. nos. 3 through 6) 6 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 7 122700 2 Pin Terminal Only 8 122604 1 4-Pin Connector 9 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
10 319076 1 Right Hand Divider Panel 11 319077 1 Left Hand Divider Panel 12 150301 14 #8-18 x 7/16” Phillips Pan Head TEK Screw 13 108220 1 Lint Bag
12 JLA Limited 450597-2
Page 13
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. prior to February 1, 2003
Illus. No. Part No. Qty. Description
1 882792 1 White Lint Drawer/Screen Assembly
882793 1 Coral Wrinkle Blue Lint Drawer/Screen Assembly 2 122116 1 Lint Drawer Switch Only 3 122605 1 4-Pin Socket Connector 4 122701 2 Socket Terminal Only
122801 1 Pin/Socket Extraction Tool...Not Illustrated 5 882507 1 Lint Drawer Switch Box Assembly Complete
(includes illus. nos. 3 through 6) 6 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 7 122700 2 Pin Terminal Only 8 122604 1 4-Pin Connector 9 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
10 319076 1 Right Hand Divider Panel
11 319077 1 Left Hand Divider Panel
12 150301 14 #8-18 x 7/16” Phillips Pan Head TEK Screw
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 13
Page 14
Fan (Squirrel Cage) Shaft Mount Assembly
Illus. No. Part No. Qty. Description
1 100612 1 1-1/4” Bore x 15” Diameter x 6” Blower/Fan (squirrel cage) 2 821078 1 Fan Shaft Mount Assembly Complete
(includes illus. nos. 1 through 16, 18, and 19)
821073 1 Fan Shaft Mount Only 3 117604 4’ Neoprene Sponge Tape (sold by the foot) 4 152006 2 1/2-20 Left Hand Jam Nut 5 153065 1 1/2” Flat Washer 6 332280 1 Fan Shaft Only 7 881061 1 1-3/8” Flange Bearing with Setscrews and Grease Fitting 8 153004 4 3/8” Flat Washer 9 153005 4 3/8” Lock Washer
10 152005 4 3/8-16 Hex Nut 11 100812 2 1-3/8” Retaining Ring 12 880879 1 1-3/8” Pillow Block Bearing Only 13 153004 2 3/8” Flat Washer 14 153005 2 3/8” Lock Washer 15 150617 2 3/8-16 x 1” Hex Head Bolt 16 101177 1 2B x 5.8 Pulley (for gas models Only)
17* 100184 2 BX-63 Cogged Belt (fan shaft to blower motor) for 60 Hz Models Only
18 100706 1 5/16” x 5/16” x 1-3/8” Key 19 101194 1 SDS x 1-3/8” Bushing with Setscrew
* Replace in matched sets (both belts).
14 JLA Limited 450597-2
Page 15
Blower Motor Mount Assembly
Illus. No. Part No. Qty. Description
1 181030* 1 7.5 hp 208-230/460v 3-Phase (3ø) 60 Hz Motor Only
181031* 1 7.5 hp 200-230/380-410v 3-Phase (3ø) 50 Hz Motor Only 181039 1 7.5 hp 575v 3-Phase (3ø) 60 Hz Motor Only
2 101148 1 SB x 4.0 Motor Pulley (60 Hz gas)
101147 1 SB x 4.8 Motor Pulley (50 Hz steam) 101195 1 2B x 4.4 Sheave (60 Hz steam / 50 Hz gas)
3 101152 1 SH x 1-3/8” Bushing (50/60 Hz gas / 60 Hz steam)
101194 1 SDS x 1-3/8” Bushing (50 Hz steam) 4 100706 1 5/16” x 5/16” x 1-3/8” Key 5 152004 4 5/16-18 Hex Nut 6 153002 4 5/16” Lock Washer 7 153001 4 5/16” Flat Washer 8 821091 1 Motor Mount Adjustment Plate Only 9 153001 4 5/16” Flat Washer
10 153002 4 5/16” Lock Washer
11 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 12 152004 4 5/16-18 Hex Nut 13 150503 2 5/16-18 x 2” Hex Head Machine Bolt 14 332322 1 Motor Mount Adjustment Angle Only 15 153001 2 5/16” Flat Washer 16 153002 2 5/16” Lock Washer 17 150501 2 5/16-18 x 3/4” Hex Head Machine Bolt
18** 100184 2 BX-63 Cogged Belt (matched sets) 60 Hz
** 100195 2 BX-73 Cogged Belt (matched sets) 50 Hz ** 100159 2 BX-61 Cogged Belt (matched sets) 575v 60 Hz Only
* Specify voltage when ordering. ** Replace in matched sets (both belts).
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 15
Page 16
Microprocessor Temperature Sensor Bracket Assembly
Illus. No. Part No. Qty. Description
1 815931 1 Microprocessor Temperature Sensor Bracket Complete
(includes illus. nos. 1 through 10)
820967 1 Microprocessor Temperature Sensor Bracket Only 2 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 3 153010 2 #6 Star Washer 4 130103 1 225° Manual Reset Thermostat Only 5 152000 2 #6-32 Hex Nut 6 121028 2 1/4” x .032 Insulated Terminal 7 122701 4 Socket Terminal Only
122801 1 Pin/Socket Extraction Tool...Not Illustrated 8 122605 1 4-Pin Socket Connector 9 154007 2 1/4” Push On Fastener
10 815961 1 1/4” Temperature Sensor Probe Assembly
(includes illus. nos. 6 through 10)
11 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw
16 JLA Limited 450597-2
Page 17
Drive Shaft Assembly
Illus. No. Part No. Qty. Description
1 882460 1 Tumbler Shaft Assembly
(includes illus. nos. 1 and 4) 2 821465 1 11” Drive Wheel 3 101234 1 Drive with Hub Taper Bushing 4 880779 2 1-3/8” Pillow Block Bearing 5 152011 4 3/8-18 Hex Nut 6 153005 4 3/8” Lock Washer 7 153004 4 3/8” Flat Washer 8 835360 2 Bearing Backing Plate Assembly 9 101184 1 1-3/8” Bushing with Setscrew
10 101189 1 2B x 8.0 Pulley
11* 100140 2 BX-38 Cogged Belt
12 100717 1 5/16” x 5/16” x 2-3/4” Key
* Replace in matched sets (both belts).
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 17
Page 18
Idler Shaft Assembly
Illus. No. Part No. Qty. Description
1 882460 1 Idler Shaft Assembly
(includes illus. nos. 1 and 4) 2 821465 1 11” Drive Wheel 3 101234 1 1-3/8” Taper Lock Bushing 4 880779 2 1-3/8” Pillow Block Bearing 5 152011 4 3/8-18 Hex Nut 6 153005 4 3/8” Lock Washer 7 153004 4 3/8” Flat Washer 8 835360 2 Bearing Backing Plate Assembly 9 100717 1 5/16” x 5/16” x 2-3/4” Long Key
18 JLA Limited 450597-2
Page 19
Speed Reducer Shaft Assembly
Illus. No. Part No. Qty. Description
1 882505 1 Speed Reducing Shaft Assembly
(includes illus. nos. 1, 3, 4, and 10)
2 101160 1 2B x 3.4 SH Sheave
(for models mfd. as of March 6, 2000)
101187 1 2B x 4.0” Pulley
(for models mfd. prior to March 6, 2000) 3 101150 1 1-3/8” Bushing with Setscrew 4 880779 2 1-3/8” Pillow Block Bearing 5 152005 4 3/8-16 Hex Nut 6 153005 4 3/8” Lock Washer 7 153004 4 3/8” Flat Washer 8 835361 2 Bearing Back Up Plate 9 100717 1 5/16” x 5/16” x 2-3/4” Long Key
10 101193 1 2B x 13.6” SK Sheave 11* 100124 2 BX-53 Belt 12* 100140 2 BX-38 Cogged Belt
13 101152 1 SH x 1-3/8” Bushing (60 Hz)
(includes illus. no. 9)
14 100717 1 5/16” x 5/16” x 2-3/4” Key
* Replace in matched sets (both belts).
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 19
Page 20
Totally Enclosed, Non-Venting Drive Motor Assembly
Illus. No. Part No. Qty. Description
1 835297 1 Motor Adjustment Plate 2 150501 4 5/16-18 x 3/4” Hex Head Machine Bolt 3 153002 8 5/16” Lock Washer 4 153001 8 5/16” Flat Washer 5 882078 1 3 hp 208-230/380/416/460v 3-Phase (3ø) 50/60 Hz
Totally Enclosed, Non-Venting Motor
181019 1 3 hp 575v 3-Phase (3ø) 60 Hz Totally Enclosed, Non-Venting Motor 6 152004 4 5/16” Hex Nut 7 101235 1 1-1/8” Pulley
8* 100124 2 BX-53 Cogged Belt
9** ——— 1 5/16” Key
10 150619 2 3/8-16 x 3” Tap Bolt 11 152005 4 3/8-16 Hex Nut
* Replace in matched sets (both belts). ** Consult factory.
20 JLA Limited 450597-2
Page 21
CE Hot Surface Ignition Burner Assembly
Illus. No. Part No. Qty. Description
1 142938 1 1-1/2” B.S.P.T. x 1” N.P.T. Reducing Coupling 2 332117 1 Pipe Bracket 3 150309 25 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 142817 1 1” x 28-1/2” Black Nipple 5 141302 1 1” Union Shutoff 6 142724 1 1” x 2” Nipple 7 142602 1 1” Union 8 142581 1 1” x 5” Nipple 9 142548 1 1” x 90º Elbow
10 142581 1 1” x 5” Nipple
11 332487 1 Gas Valve Pipe Bracket 12 140028 1 1” x 1” 24 VAC CE Gas Valve 13 332486 1 Gas Valve Pipe Bracket 14 141240 1 4-Port Manifold 15 140839 4 #2 Burner Orifice (natural gas)
140820 4 #29 Burner Orifice (liquid propane gas)
883331 1 D170 Liquid Propane Conversion Kit 16 390169 1 4 Tube Burner Hot Surface Ignition Mount Manifold Rest 17 141136 4 Uginox Burner Tube 18 332121 1 Burner Tube Support 19 390170 1 Hot Surface Ignition Burner Box Cover Plate 20 128975 1 CE Hot Surface Ignition Module 21 151000 2 #6-32 Pal Nut 22 130201 1 330º Hi-Limit Manual Reset 23 151001 2 #6-32 x 1/2” Round Head Machine Screw 24 820987 1 Burner Box 25 ——— 1 Sail Switch Assembly
(refer to Sail Switch Assembly on page 24) 26 128921 1 Hot Surface Ignition Flame Sensor 27 881597 1 Hot Surface Ignition Ignitor
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 21
Page 22
22 JLA Limited 450597-2
Direct Spark Ignition Burner Assembly
Page 23
Direct Spark Ignition Burner Assembly
Illus. No. Part No. Qty. Description
1 142929 1 1-1/2” x 1” Reducing Coupling 2 332117 1 Pipe Bracket 3 150309 33 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 142583 1 1” x 40” Nipple 5 128919 1* High Voltage Ignition Cable with Cap 36” 6 142808 1 1” x 3” Nipple 7 142602 1 1” Union 8 152013 2 #6-32 Hex Nut 9 142507 1 1” x 90º Street Elbow
10 128915 1 Direct Spark Ignition Ignitor
11 332487 1 Gas Pipe Bracket Straight Extended
12 140028 1 1” 24 VAC Redundant Gas Valve (natural gas)
882945 1 1” 24 VAC Gas Valve (liquid propane gas) 13 332486 1 Gas Pipe Bracket Bent Extended 14 141240 1 4-Port Manifold
15* 140839 4 #2 Burner Orifice (natural gas)
140820 4 #29 Burner Orifice (liquid propane gas) 16 390169 1 Direct Spark Ignition Mount Manifold Rest 17 141136 4 Uginox Burner Tube 18 332121 1 Burner Tube Support 19 ——— 1 Sail Switch
(refer to Sail Switch Assembly on page 24) 20 332113 1 Burner Box Cover Plate 21 331290 1 Ignitor/Flame-Probe Sight Hole Disc 22 151000 2 #6-32 Pal Nut 23 130201 1 330º Manual Reset Hi-Limit 24 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw 25 821457 1 Burner Hi-Limit Bracket 26 332256 1 Large Dryer Liquid Propane Burner Baffle (Liquid Propane Models Only) 27 801048 1 Johnson Direct Spark Ignition Module (three tries) 28 153562 2 #6-32 x 3/4” Clinch Stud 29 835037** 1 Burner Assembly (natural gas) Complete Less Orifice
821960** 1 Burner Assembly (liquid propane gas) Complete Less Orifice 820987 1 Burner Box 880743 1 Direct Spark Ignition Liquid Propane Conversion Kit
* Consult factory for elevations over 2,000 feet. ** Orifices are not included and must be ordered separately.
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 23
Page 24
Sail Switch Assembly
Illus. No. Part No. Qty. Description
1 105500 1 Sail Switch Actuator Rod 2 319202 1 Sail Switch Damper (flat) 3 154002 1 1/8” Push On Fastener 4 802800 1 Sail Switch Box with Cover and Bracket Only
802801 1 Sail Switch Box Assembly Complete
for Microprocessor Controller (computer) Models Only (includes illus. nos. 1 through 4 and 6 through 10)
882010 1 Sail Switch Box Assembly Complete for Dual Timer Models Only
(includes illus. nos. 1 through 4 and 6 through 10) 5 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 6 150303 2 #4 x 3/4” Pan Head “A” Machine Screw 7 122200 1 Sail Switch Only (for microprocessor controller [computer] models Only)
122404 1 Sail Switch Only (for dual timer models Only) 8 802799 1 Sail Switch Box Cover and Bracket Only 9 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
10 154004 1 Twin Speed Nut
24 JLA Limited 450597-2
Page 25
Air Jet Assembly
Illus. No. Part No. Qty. Description
1 332700 1 Air Jet Tube Only 2 143287 1 1/4” x 1/8” M.P.T. Male Run Tee 3 143259 2 1/4” x 1/8” F.P.T. Bulkhead Fitting 4 143100 36” 1/4” Aluminum Tube (sold by the inch)
821081 1 Air Jet Assembly
(includes illus. nos. 1 through 9) 5 332531 1 Air Jet Mounting Plate Only 6 152002 2 1/4-20 Hex Nut 7 153007 2 1/4” Lock Washer 8 143115 6’ 1/4” Poly-Flo Tubing (sold by the foot) 9 143149 1 1/4” x 1/8” M.P.T. 90° Elbow
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 25
Page 26
Microprocessor Reversing Contactor Mounting Panel Assembly
For 208-240V Transformers
26 JLA Limited 450597-2
Page 27
Microprocessor Reversing Contactor Mounting Panel Assembly
Illus. No. Part No. Qty. Description
1 152002 1 1/4-20 Hex Nut 2 132465 1 3 hp Contactor – 24 VAC 3 151001 2 #8-32 Pal Nut 4 150009 2 #6-32 x 1-1/4” Phillips Round Head Machine Screw 5 120701 1 4-Position Power Distribution Block 6 132497 1 Reversing Contactor – 24 VAC 7 822745 1 208-240V Transformer Assembly 8 137015 1 Arc Suppressor Board 9 153021 1 1/4” Exterior/Interior Shake Proof Washer
10 152004 1 5/16-18 Hex Nut
11 153002 1 5/16” Lock Washer 12 136008 2 Fuse Block/Holder 13 136057 2 1/2 amp (Slo-Blo) Fuse 14 332346 1 Contactor/Relay Mounting Panel Only 15 150301 5 #8-18 x 7/16” Phillips Pan Head TEK Screw 16 151000 2 #6-32 Pal Nut 17 120765 2 End Stop/Bracket 18 150108 2 #8-32 x 1/2” Pan Head Machine Screw 19 121010 2 L-70 Ground Lug 20 120768 7-3/4” Din Mounting Rail (sold by the inch) 21 112075 1 Ground Label 22 112068 1 3-Phase (3ø) Power Input Label 23 132439 1 Overload
825267 1 Contactor Wiring...Not Illustrated
829053 1 Relay Panel Wiring...Not Illustrated
For 208-240V Transformers
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 27
Page 28
Microprocessor Reversing Contactor Mounting Panel Assembly
For 380-416V Transformers
28 JLA Limited 450597-2
Page 29
Microprocessor Reversing Contactor Mounting Panel Assembly
Illus. No. Part No. Qty. Description
1 132467 1 9-13 amp Overload 2 132465 1 10 hp Contactor – 24 VAC 3 151001 2 #8-32 Pal Nut 4 150009 2 #6-32 x 1-1/2” Phillips Round Head Machine Screw 5 120701 1 4-Position Power Distribution Block 6 132497 1 “Kline” Reversing Contactor 7 801580 1 Transformer (380-416 Volt / 3-Phase [3ø]) 8 152004 2 5/16-18 Hex Nut 9 121012 1 Ground Lug
10 153002 2 5/16” Lock Washer
11 136008 1 Fuse Block/Holder 12 136057 1 1/2 amp (Slo-Blo) Fuse 13 332346 1 Contactor/Relay Mounting Panel Only 14 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 15 151000 2 #6-32 Pal Nut 16 120765 2 End Stop/Bracket 17 150108 2 #8-32 x 1/2” Pan Head Machine Screw 18 150297 1 #10 x 1/2” Hex Washer TEK Screw 19 121010 1 L-70 Ground Lug 20 120768 7-3/4” Din Mounting Rail (sold by the inch)
830180 1 Relay Panel Wiring...Not Illustrated
825267 1 Drive/Blower Motor Contactor Wiring...Not Illustrated
For 380-416V Transformers
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 29
Page 30
Microprocessor Reversing Contactor Mounting Panel Assembly
For 460-480V Transformers
30 JLA Limited 450597-2
Page 31
Microprocessor Reversing Contactor Mounting Panel Assembly
Illus. No. Part No. Qty. Description
1 132467 1 9-13 amp Overload 2 132465 1 10 hp Contactor – 24 VAC 3 151001 2 #8-32 Pal Nut 4 150009 2 #6-32 x 1-1/2” Phillips Round Head Machine Screw 5 120701 1 4-Position Terminal Block 6 132497 1 “Kline” Reversing Contactor 7 830193 1 460-480V Transformer Assembly 8 152004 2 5/16-18 Hex Nut 9 121012 1 Ground Lug
10 153002 2 5/16” Lock Washer
11 135501 1 2-Pole 1 amp Circuit Breaker 12 137015 1 Arc Suppressor 13 332346 1 Relay Panel 14 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 15 151000 2 #6-32 Pal Nut 16 120765 2 End Stop/Bracket 17 150108 2 #8-32 x 1/2” Pan Head Machine Screw 18 150297 1 #10 x 1/2” Hex Washer TEK Screw 19 121010 1 L-70 Ground Lug 20 120768 7-3/4” Din Mounting Rail (sold by the inch)
830192 1 Relay Panel Wiring...Not Illustrated
825267 1 Drive/Blower Motor Contactor Wiring...Not Illustrated
For 460-480V Transformers
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 31
Page 32
Steam Damper Assembly
For Steam Models Only
Illus. No. Part No. Qty. Description
1 165017 1 Steam Coil Only 2 153002 6 5/16” Lock Washer 3 152004 6 5/16-18 Hex Nut 4 152002 4 1/4-20 Hex Nut 5 153007 4 1/4” Lock Washer 6 820321 2 Steam Damper Hinge Assembly 7 820994 1 Steam Damper Assembly
(includes illus. nos. 7, 10, and 11) 8 153007 4 1/4” Lock Washer 9 152002 4 1/4-20 Hex Nut
10 115995 96” Steam Damper Gasket (sold by the inch) 11 102350 2 Steam Damper Foam (68-1/2” length) 12 151007 1 7/16-20 Stainless Steel Acorn Nut 13 100499 1 1-1/2” Bore x 3” Stroke Piston 14 100500 1 Piston Support Bracket 15 152002 4 1/4-20 Hex Nut 16 153007 4 1/4” Lock Washer 17 100472 1 1/4” x 1/8” Connector 18 143115 1 1/4” Tubing (sold by the foot)
(refer to Top Console Assembly on page 35)
32 JLA Limited 450597-2
Page 33
Pneumatic Valve Assembly
For Gas Models Only
Illus. No. Part No. Qty. Description
1 100520 1 1/8” N.P.T. Silencer (muffler) Only 2 150002 1 #6-32 x 1” Slotted Machine Screw 3 100498 1 3-Way Micro Valve Only – 24 VAC
821105 1 Pneumatic Valve Assembly Complete
(includes illus. nos. 1 through 8) 4 143268 1 1/8” Street Elbow 5 100472 1 1/4” x 1/8” Connector 6 330987 1 Micro Valve Support Bracket Only 7 153010 1 #6 Star Washer 8 152000 1 #6-32 Hex Nut
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 33
Page 34
Pneumatic Valve Assembly
For Steam Models Only
Illus. No. Part No. Qty. Description
1 100496 1 1/8” Needle Valve 2 143238 3 1/8” Close Nipple 3 100498 2 3-Way Micro Valve Only – 24 VAC
821104 1 Pneumatic Valve Assembly Complete
(includes illus. nos. 1 through 8) 4 143223 1 1/8” F.P.T. Brass Tee 5 150002 2 #6-32 x 1” Slotted Machine Screw 6 330987 1 Micro Valve Support Bracket Only 7 153010 2 #6 Star Washer 8 152000 2 #6-32 Hex Nut 9 100520 2 1/8” N.P.T. Silencer (muffler) Only
10 100472 2 1/4” x 1/8” Connector
34 JLA Limited 450597-2
Page 35
Top Console Assembly
Illus. No. Part No. Qty. Description
1 821085* 1 Top Console Assembly Only (for gas models Only)
821086* 1 Top Console Assembly Only (for steam models Only)
2 114508 1 “Phase 7 Non-Coin Program Location Summary” Label
(for microprocessor models Only) 3 ——— 1 Dryer Data Label 4 153007 12 1/4” Lock Washer 5 152002 12 1/4-20 Hex Nut 6 332323 1 32” Wire Channel 7 821105 1 Pneumatic Valve Assembly Only (for gas models Only)
(refer to Pneumatic Valve Assembly on page 33)
821104 1 Pneumatic Valve Assembly Only (for steam models Only)
(refer to Pneumatic Valve Assembly on page 34) 8 121104 1 2” x 4” Junction Box Only 9 121105 1 Junction Box Cover Only
10 150615 1 1/4-20 x 3/4” Bolt
11 153018 4 1/4” Flat Washer 12 332186 1 Control Door Hinge Channel 13 332132 1 Corner Gusset Brace
* Specify color when ordering.
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 35
Page 36
S.A.F.E. Temperature Probe Assembly
Illus. No. Part No. Qty. Description
1 822752 1 Sensor Activated Fire Extinguishing System Temperature Probe Assembly
(includes illus. nos. 1 through 5) 2 154007 2 Push On Fastener 3 390390 1 Sensor Bracket Only 4 150301 2 #8-18 Phillips Pan Head TEK Screw
122647 1 Connector Only...Not Illustrated
(does not include pins) 5 122700 2 Pins
36 JLA Limited 450597-2
Page 37
S.A.F.E. Solenoid Assembly
For Models Mfd. as of September 23, 2004
Illus. No. Part No. Qty. Description
1 143581 1 3 GPM 3/8” F.P.T. Spray Nozzle 2 143303 1 3/8” N.P.T. Brass Locknut 3 136987 1 Pressure Switch 4 143251 1 3/8” M.P.T. Brass Plug 5 182579 1 3/8” Hex Nipple 6 143220 1 3/8” F.P.T. Brass Tee 7 143301 1 3/8” Brass 45° Elbow 8 311588 1 Sprinkler Head Mounting Plate 9 143208 2 3/8” Comp x 3/8” M.P.T. Brass Connector
10 311587 1 Valve Bracket
11 143108 1 20” Long Stainless Steel Flexible Tubing 12 154338 2 Machine Screw 13 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw 14 152001 2 #8-32 x 3/8” OD Hex Nut 15 142887 1 Bushing 16 143182 1 3/4” x 1/8” x 3/8” N.P.T. Brass Tee 17 165119 1 Water Inlet Valve 18 143183 1 7/16-20 x 3/8” N.P.T. Brass Adaptor
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 37
Page 38
S.A.F.E. Solenoid Assembly
Illus. No. Part No. Qty. Description
1 165114 1 Sensor Activated Fire Extinguishing System Solenoid Valve 24 VAC 50/60 Hz 2 143220 2 3/8” F.P.T. Brass Tee 3 143251 1 3/8” M.P.T. Brass Plug 4 143208 2 3/8” Comp x 3/8” M.P.T. Brass Connector 5 143108 1 20” Long Stainless Steel Flexible Tubing 6 311588 1 Sprinkler Head Mounting Plate 7 143303 1 3/8” N.P.T. Brass Locknut 8 143301 1 3/8” Brass 45° Elbow
9 152001 2 #8-32 x 3/8” OD Hex Nut 10 150430 2 #10 x 1/2” Self Drilling Screw 11 143581 1 3 GPM 3/8” F.P.T. Spray Nozzle 12 143025 1 3/8” N.P.T. Nylon Hose Adaptor 13 824081 1 RC Network Assembly 14 143315 1 3/8” x 1/8” Bushing 15 136987 1 Pressure Switch
(for models mfd. between December 3, 2003 and September 22, 2004)
16 182579 1 3/8” Hex Nipple
(for models mfd. between December 3, 2003 and September 22, 2004)
38 JLA Limited 450597-2
Page 39
Back Guard Assemblies
Illus. No. Part No. Qty. Description
1 821793 1 Square Duct to 20” Round Duct Transition Piece Assembly with Damper
821956 1 Square Duct to 20” Round Duct Transition Piece Assembly 2 ——— 1 Wiring Diagram for Machine (contact factory with model and serial numbers) 3 112046 1 “Computer Ground” Label 4 114005 1 “DANGER – Hot” Label 5 112519 1 “Routine Maintenance” Label 6 114044 1 “High Voltage” Label 7 114007 1 “DANGER – High Voltage” Label 8 112014 1 “High Voltage” Label 9 114008 1 “WARNING – Fumes” Label
10 114001 1 “CAUTION – Exhaust/Lint Screen” Label
11 150512 4 1/4-20 x 1/2” Hex Head Machine Bolt 12 332309 1 Side Access Panel 13 112280 1 “Clean Lint Screen” Label 14 112017 1 “Address” Label (not for resale) 15 ——— 1 “Serial Number” Label (not for resale) 16 ——— 1 Wiring Diagram for Machine (contact factory with specific dryer serial number) 17 114508 1 “Phase 7 Program Location” Label 18 114093 1 “Important Manual Reset Hi-Limit” Label 19 170511 2 1/8” M.P.T. Zirc (grease) Fitting 20 143164 2 1/8” F.P.T. Bulkhead Fitting 21 100472 2 1/4” x 1/8” M.P.T. Male Connector 22 143115 4 1/4” Nylo-Seal Tube 23 100472 2 1/4” x 1/8” M.P.T. Male Connector 24 143246 2 1/4-28 x 18” F.P.T. Fitting 25 114095 1 “Do Not Dry Mop Heads” Label 26 114006 1 “WARNING – Fire Hazard” Label 27 114077 1 “Grease Instruction” Label 28 114093 1 “Important Manual Reset Hi-Limit” Label 29 153007 4 1/4” Lock Washer
450597-2 Telephone: 01422 822282 / Fax: 01422 824390 39
Page 40
JLA Part No. 450597 2 - 04/25/05 - 0
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