American Dryer ML-96 User Manual

ML-96 Installation Manual
Phase 7 / Non-Coin / Fire Suppression System
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.
— Do not store or use gasoline or other
— WHA T TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire dep artment.
— Installation and service must be
performed by a qualified installer , service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
—Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur . Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur .
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
—L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
T elephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry .com
www.amdry.com
ADC Part No. 113362-11
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly .
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DA TE OF PURCHASE __________________________________________________________ MODEL NO. _________________
RESELLER’S NAME _______________________________________________________________________________________
ML-96
Serial Number(s) _________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORT ANT NO TE T O PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
!
WARNING
Table of Contents
Proposition 65
Use of this product could expose you to substances
from fuel combustion that contain chemicals
known to the State of California to cause cancer,
birth defects and other reproductive harm.
IMPORTANT
Y ou must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer.
CAUTION
Dryer(s) should never be left unattended while in operation.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»
WARNING
Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.
FOR Y OUR SAFETY
Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.
The dryers must not be installed or stored in an area where it will be exposed to water and/or weather .
The wiring diagram for the dryer is located in the front electrical control box area.
Safety Precautions ...................................... 4
Specifications .............................................. 5
Installation Procedures ............................... 7
Location Requirements ................................................7
Unpacking/Setting Up ...................................................7
Dryer Enclosure Requirements ................................... 8
Fresh Air Supply Requirements ................................... 9
Exhaust Requirements ................................................ 9
Electrical Information .................................................. 11
Gas Information ..........................................................12
Water Information .......................................................14
Preparation for Operation/Start-Up ............................1 6
Preoperational Test .................................................... 16
Preoperational Instructions ........................................ 17
Shutdown Instructions ................................................17
Ser vice/Parts Information ......................... 18
Service.........................................................................18
Parts ............................................................................18
Warranty Information ................................ 18
Returning Warranty Cards .......................................... 1 8
Warranty ......................................................................18
Returning Warranty Parts ...........................................1 8
Routine Maintenance ................................ 19
Cleaning ...................................................................... 19
Adjustments................................................................ 19
Lubrication ..................................................................19
Procedure for Functional Check
of Replacement Components.................... 20
Data Label Information.............................. 21
Manual Reset Burner Hi-Limit Instructions21
Phase 7 .......................................................................21
Mechanical Timer ....................................................... 2 1
LIST OF ACRONYMS __________________________
D.M.S. Drill Measurement Size DSI Direct Spark Ignition HVAC Heating, Ventilating, and Air-Conditioning in WC Inches of Water Column L.E.D. Light Emitting Diode L.P. Liquid Propane OSHA Occupational Safety and Health Administration R.M.A. Return Material Authorization UL Underwriters Laboratory
Safety Precautions ____________________
Warning
For your safety, the information in this manual
!
must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFP A NO. 70-LA TEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LA TEST EDITION.
Note
Failure to electrically ground the dryer properly will
!
void the warranty.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
Warning
Personal injury or fire could result should the dryer
!
door switch, lint door/drawer, or heat safety circuit
ever be disabled.
What To Do If Y ou Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas supplier.
Dryers must be exhausted to the outdoors. Although the manufacturer produces a very versatile dryer,
there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
Warning
Dry only water washed fabrics. Do not dry articles
!
spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner. Explosion could result.
Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.
Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.
Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and also may be a fire hazard.
This dryer is not to be used in the presence of dry cleaning solvents or fumes.
Remove articles from the dryer as soon as the drying cycle has been completed.
Warning
Articles left in the dryer after the drying and cooling
!
cycles have been completed can create a fire
hazard.
Read and follow all caution and direction labels attached to the dryer.
For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than 66% (63 lb [28.57 kg]) of its rated capacity.
Warning
You must disconnect and lockout the electric
!
supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Important
The dryer must be installed in a location/
!
environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
Warning
The collection of lint in the burner area and
!
exhaust ductwork can create a potential fire
hazard.
4 American Dryer Corp. 113362-11
Specifications _______________________________________________________________________
MAX IMUM CAPAC ITY (D RY WEIGHT) 95 lb TUMBLER DIAMETER 41-3/8” TUMBLER DEPTH 28-7/8” TUMBLER VOLUME 22.50 cu ft TUMBLER/DRIVE MOTOR 1/2 hp BLOWER/FAN MOTOR 3 hp DOOR OPENING (DIAMETER) 31-3/8” DOOR SILL HEIGHT 24-1/2” WATER CONNECTION 3/4”-11.5 NH
3/4” B.S.P.T. DRYERS PER 2 0’/40’ CONTAINER 10 / 20 DRYERS PER 4 8’/53’ TRUC K 24 / 26
VOLTAGE AVAILABLE 208-460v 3ø 3,4w 50/60 Hz APPROX. NET WEIGHT 1,087 lb APPROX. SHIPPING WEIGHT 1,157 lb AIRFLOW
HEAT INPUT 350,000 Btu/hr EXHA U ST CO NNEC TION (DIAMETER) 16”
GasElectricSteam
COMPRESSE D AIR CONNE CTION 1/4” Qu ick Conn ection COMPRESSED AIR VOLUME 4.2 5 cfh INLET PIPE CONNECTION 1” F.N.P.T.
VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW EXHA U ST CO NNEC TION (DIAMETER) COMPRESSE D AIR CONNE CTION COMPRESSED AIR VOLUME
OVEN SIZE
kW Btu/hr VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW STEAM CONSUMPTION OPERATING STEAM PRESSURE EXHA U ST CO NNEC TION (DIAMETER) COMPRESSE D AIR CONNE CTION COMPRESSED AIR VOLUME BOILER HP (NORMAL LOAD) SUPPLY CONNECTION RETURN CO NNECTION
Shaded areas are stated in metric equivalents 9/27/04
60 Hz 50 Hz
kc al/h r
2,700 cfm 2,250 cfm
1” F.B.S.P.T.
(Outside North America)
(CE and Australia Only)
N / A
N / A
43.09 kg
105.11 cm
73.34 cm
637.129 L
0.37 kW
2.24 kW
79.71 cm
62.23 cm
(North America)
493.05 kg
524.81 kg
76.46 cmm
63.71 cmm
88,199 kcal/hr
40.64 cm
0.12 cmh
Note
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
!
113362-11 www.amdry.com 5
Specifications _______________________________________________________________________
6 American Dryer Corp. 113362-11
Installation Procedures _______________
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LA TEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2­M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
Important
The dryer must be installed in a location/
!
environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
Unpacking/Setting Up _________________
Remove protective shipping material (i.e., plastic wrap and optional shipping box) from the dryer.
Important
Dryer must be transported and handled in an
!
upright position at all times.
Location Requirements _______________
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be removed from the floor area that the dryer is to rest on.
Important
“The dryer must be installed on noncombustible
!
floors only.”
The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
The dryer is for use in noncombustible locations. Provisions for adequate air supply must be provided as noted
in this manual (refer to Fresh Air Supply Requirements section).
Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements section).
Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements section).
The dryer must be installed with a proper exhaust duct connection to the outside as noted in this manual (refer to Exhaust Requirements section).
The dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements section).
The dryer can be moved to its final location while still attached to the skid or with the skid removed. To remove the skid from the dryer, locate and remove the 4 bolts securing the base of the dryer to the wooden skid. 2 are at the rear base (remove the back panel for access) and 2 are located in the bottom of the lint chamber. (Remove the front panel for access.)
Leveling Dryer
T o level the dryer, place 4-inch (10.16 cm) square metal shims or other suitable material under the base pads (refer to the illustration below). To increase bearing life and improve efficiency, the dryer should be tilted slightly to the rear.
Important
The dryer should be located where a minimum
!
amount of exhaust ducting will be necessary.
The dryer must be installed with adequate clearance for air openings into the combustion chamber.
Caution
This dryer produces combustible lint and must be
!
exhausted to the outdoors. Every 6 months,
inspect the exhaust ducting and remove any lint buildup.
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