American Dryer ADG-120DR Parts Diagram

AD-120ES / ADG-120DR
Installation Manual
Extended Side Panels/Phase 7/Phase 5/Dual Timer
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
— L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
www.adclaundry.com
ADC Part No. 113386-27
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DATE OF PURCHASE ________________________________________________ MODEL NO. ______________________
RESELLER’S NAME __________________________________________________________________________________
SERIAL NUMBER(S) __________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
These instructions are only valid if the following country code is on the appliance… If this code is not present on the appliance, it is necessary to refer to the technical instructions which will provide the necessary information concerning the modification of the appliance to the condition of use for the country.
In accordance with EN ISO 3166-1, the names of countries shall be represented by the following codes:
GB United Kingdom IE Ireland
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
2 American Dryer Corp. 113386-27
!
!
WARNING
Proposition 65
Use of this product could expose you to substances
from fuel combustion that contain chemicals
known to the State of California to cause cancer,
birth defects and other reproductive harm.
IMPORTANT
You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards. Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer. Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliances are compatible.
CAUTION
Dryer(s) should never be left unattended while in operation.
When discarding or storing your old clothes dryer, remove the door.
Lorsque vous entreposez ou mettez votre sécheuse au rebut, enlevez-en la porte.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»
WARNING
Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryers in operation.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
Do not modify this appliance. The dryer must never be operated with any of the back
guards, outer tops, or service panels removed. Personal injury or fire could result.
The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.
Do not operate this appliance before reading the instruction booklet.
Do not place articles on or against this appliance. If the hi-limit switch trips, a service call is required to
investigate the reason and resolve the issue.
FOR YOUR SAFETY
Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.
The dryers must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
In the State of Massachusetts, the following installation instructions apply:
Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.
If using a ball valve, it shall be a T-handle type.
A flexible gas connector, when used, must not exceed 3 feet.
Table of Contents ______________
Safety Precautions ........................................... 4
AD-120ES Specifications ................................. 6
ADG-120DR Specifications .............................. 9
Component Identification .............................. 11
Installation Procedures .................................. 11
Location Requirements .......................................... 11
Unpacking / Setting Up .......................................... 12
Dryer Enclosure Requirements ..............................12
Fresh Air Supply Requirements ............................. 13
Exhaust Requirements ...........................................13
Electrical Information .............................................17
Gas Information......................................................18
Steam Information ..................................................21
Water Information...................................................24
Preparation for Operation....................................... 25
Preoperational Test ................................................ 26
Preoperational Instructions ....................................27
Compressed Air Requirements ..............................28
Shutdown Instructions ............................................28
Service / Parts Information ............................ 28
Service ...................................................................28
Parts .......................................................................28
Warranty Information ...................................... 28
Returning Warranty Cards...................................... 28
Warranty................................................................. 28
Returning Warranty Parts....................................... 28
Routine Maintenance ..................................... 29
Cleaning .................................................................29
Adjustments ........................................................... 30
Lubrication.............................................................. 30
Data Label Information ................................... 30
Procedure for Functional Check ................... 31
Manual Reset Burner Hi-Limit Instructions . 32
Phase 7 ..................................................................32
Dual Timer / Phase 5 ............................................. 32
Non-Coin Programming ................................. 33
List of Acronyms _____________________
DSI Direct Spark Ignition HVAC Heating, Ventilating, and Air-Conditioning in WC Inches of Water Column L.E.D. Light Emitting Diode L.P. Liquid Propane OSHA Occupational Safety and Health Administration R.M.A. Return Material Authorization UL Underwriters Laboratory
113386-27 www.adclaundry.com 3
Safety Precautions ___________________
!
WARNING
For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
Failure to properly install, maintain, and/or operate dryer according to this manual and operator’s manuals included with dryer may result in conditions, which can cause serious injury, death and/or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or gas supplier.
Dryer(s) must be exhausted to the outdoors. Although the manufacturer produces a very versatile dryer,
there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
!
WARNING
Dry only water washed fabrics. Do not dry articles spotted or washed in dry cleaning solvents, a combustible detergent, industrial chemicals, or “all purpose” cleaner. Explosion could result.
Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.
Items that have been spotted or soaked with vegetable or cooking oil constitute a fire hazard and should not be placed in a tumble dryer.
Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.
Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and may be a fire hazard.
The possible presence of residual quantities of aggressive or decomposed chemicals in the load may produce damage to the machine and harmful fumes.
A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
!
WARNING
The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard.
For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to electrically ground the dryer properly will void the warranty.
Under no circumstances should the dryer door switch, lint drawer switch, heat safety circuits ever be disabled.
!
WARNING
Personal injury or fire could result should the dryer door switch, lint door/drawer, or heat safety circuit ever be disabled.
This dryer is not to be used in the presence of dry cleaning solvents or fumes.
Remove articles from the dryer as soon as the drying cycle has been completed.
!
WARNING
Articles left in the dryer after the drying and cooling cycles have been completed can create a fire hazard.
Do not operate steam dryers with more than 125 psi (8.62 bar, 862 kPa) steam pressure. Excessive steam pressure can damage steam coil and/or harm personnel.
Replace leaking flexible hoses or other steam fixtures immediately. Do not operate the dryer with leaking flexible hoses. Personal injury may result.
Read and follow all caution and direction labels attached to the dryer.
For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than sixty-six percent, 79 lb (35.4 kg) of its rated capacity.
!
WARNING
You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
4 American Dryer Corp. 113386-27
IMPORTANT: The dryer must be installed in a location/ environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
NOTES ______________________________________________________
The operation of this appliance may affect the operation of other types of gas appliances, which take their air for safe combustion from the same room. If in doubt, consult the appliance manufacturer(s).
Use this dryer only for its intended purpose, drying fabrics. The “Cool Down” Cycle of tumble dryers should be used to
reduce the temperature of the items. They should not be removed from the tumble dryer or piled or stacked while hot.
Fabric softeners or similar products should not be used in a tumble dryer to eliminate the effects of the static electricity, unless this practice is specifically recommended by the manufacturer of the fabric softener or product.
!
WARNING
To reduce the risk of personal injury, install lockable doors to prevent public access to the rear of the dryers.
Do not use or store flammable materials in the appliance storage drawer or near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Do not modify this appliance.
Exhaust duct outlet should be checked periodically for blockages, and if any found, removed.
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IMPORTANT: A means of restraint must be used to prevent straining of the gas supply when the appliance is moved.
An external means of power removal (disconnect device) must be provided by the installer.
CE ONLY
IMPORTANT: This appliance must only be installed and operated in the country of destination indicated on the dryer’s data plate. If the appliance is to be installed and operated in a country other than the one indicated on the data plate, a data plate amendment must be obtained from American Dryer Corporation.
IEC335 applies.
!
WARNING
This appliance must only operate with the gas type indicated on the dryer’s data plate. If the appliance is converted (gas type is changed), a data plate amendment must be obtained from American Dryer Corporation.
This appliance may cause spillage of products of combustion from an open-flue appliance fitted in the same room, and that such an appliance shall be tested for clearance of products with the appliance in operation and all windows and doors closed.
Disconnect power before resetting the hi-limit. The hi-limit is located on the left side of the burner box, looking at the burner from the back of the dryer. Press and release and the hi-limit will reset.
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113386-27 www.adclaundry.com 5
AD-120ES Specifications __________________________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 120 lb
TUMBLER DIAMETER 44-5/8” TUMBLER DEPTH 42-1/8” TUMBLER VOLUME 38.10 cu ft
TUMBLER/DRIVE MOTOR 3/4 hp BLOWER/FAN MOTOR 3 hp DOOR OPENING (DIAMETER) 31-3/8” DOOR SILL HEIGHT 25-7/8”
54.43 kg
113.35 cm
107.00 cm
1,078.87 L
0.56 kW
2.24 kW
79.69 cm
65.72 cm
WATER CONNECTION 3/4”-11.5 NH (North America)
3/4” B.S.P.T. (Outside North America) DRYERS PER 20’/40’ CONTAINER 3 / 7 DRYERS PER 48’/53’ TRUCK 9 / 10
VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz APPROXIMATE NET WEIGHT 1,440 lb APPROXIMATE SHIPPING WEIGHT 1,500 lb AIRFLOW
60 Hz 50 Hz
2,150 cfm 1,791 cfm
HEAT INPUT 375,000 Btu/hr
GASELECTRICSTEAM*
EXHAUST CONNECTION (DIAMETER) 14”
653.17 kg
680.4 kg
60.88 cmm
50.71 cmm
94,498 kcal/hr
35.56 cm
COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION 1” F.N.P.T.
1” F.B.S.P.T. (CE and Australia Only) VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz APPROXIMATE NET WEIGHT 1,500 lb APPROXIMATE SHIPPING WEIGHT 1,555 lb AIRFLOW
60 Hz 50 Hz
2,150 cfm 1,791 cfm
EXHAUST CONNECTION (DIAMETER) 14”
680.4 kg
705.3 kg
60.88 cmm
50.71 cmm
35.56 cm
COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A
OVEN SIZE
kW Btu/hr
72 245,700
75.6 258,000
kcal/hr 61,900 65,000
VOLTAGE AVAILABLE 208-575V 3ø 3,4w 50/60 Hz APPROXIMATE NET WEIGHT 1,730 lb APPROXIMATE SHIPPING WEIGHT 1,790 lb
60 Hz 50 Hz
2,150 cfm 1,791 cfm
450 lb/hr
125 psi max
AIRFLOW
STEAM CONSUMPTION
OPERATING STEAM PRESSURE EXHAUST CONNECTION (DIAMETER) 14”
784.7 kg
811.9 kg
60.88 cmm
50.71 cmm
204.12 kg/hr
8.62 bar, 862 kPa
35.56 cm
COMPRESSED AIR CONNECTION** 1/8” N.P.T. COMPRESSED AIR VOLUME** 0.75 cfh BOILER HP (NORMAL LOAD) STANDARD SUPPLY CONNECTIONS STANDARD RETURN CONNECTIONS
Shaded areas are stated in metric equivalents 9/25/13
* Air-operated steam damper system must be provided with clean, dry, regulated 80 psi +/- 10 psi (5.51 bar, 551 kPa +/
- 0.69 bar, 68.94 kPa) air supply. ** Compressed air is not required with optional steam solenoid valve. † Refer to page 21, for optional steam pressure, consumption and boiler horsepower. †† Refer to page 8 and 21 for optional steam connections.
††
††
13 Bhp
(2) 1-1/4” M.N.P.T.
(2) 1” M.N.P.T.
0.02 cmh
NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
6 American Dryer Corp. 113386-27
AD-120ES Specifications __________________________________________________________
NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
113386-27 www.adclaundry.com 7
AD-120ES STEAM WITH OPTIONAL ONE-STAGE STEEL STEAM COIL
NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
8 American Dryer Corp. 113386-27
ADG-120DR Specifications ________________________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 120 lb TUMBLER DIAMETER 44-1/2” TUMBLER DEPTH 42-1/2” TUMBLER VOLUME 38.20 cu ft TUMBLER/DRIVE MOTOR 3/4 hp BLOWER/FAN MOTOR 3 hp DOOR OPENING (DIAMETER) 31-3/8” DOOR SILL HEIGHT 25-7/8” WATER CONNECTION 3/4”-11.5 NH DRYERS PER 20’/40’ CONTAINER 3 / 7 DRYERS PER 48’/53’ TRUCK 9 / 10
VOLTAGE AVAILABLE 208-575v 3ø 3,4w 60 Hz APPROX. NET WEIGHT 1,440 lb APPROX. SHIPPING WEIGHT 1,500 lb AIRFLOW 1,750 cfm HEAT INPUT 300,000 Btu/hr
GASELECTRICSTEAM
EXHAUST CONNECTION (DIAMETER) 12” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION 3/4” M.N.P.T. VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME
OVEN SIZE
kW Btu/hr VOLTAGE AVAILABLE APPROX. NET WEIGHT APPROX. SHIPPING WEIGHT AIRFLOW STEAM CONSUMPTION OPERATING STEAM PRESSURE EXHAUST CONNECTION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME BOILER HP (NORMAL LOAD) SUPPLY CONNECTION RETURN CONNECTION
Shaded areas are stated in metric equivalents 2/22/10
kcal/hr
N / A
N / A
54.43 kg
113.03 cm
107.95 cm
1081.704 L
0.56 kW
2.24 kW
79.71 cm
65.72 cm
653.2 kg
680.4 kg
49.55 cmm
75,599 kcal/hr
30.48 cm
NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
113386-27 www.adclaundry.com 9
ADG-120DR Specifications ________________________________________________________
NOTE: The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
10 American Dryer Corp. 113386-27
Component Identification ____________
Dryer Front View
Illus. No. Description
1 Microprocessor Control/Keypad Panel Assembly (controls) 2 Control (top access) Door Assembly 3 Main Door Assembly 4 Lint Door Assembly 5 Lint Drawer 6 Wire Diagram (located behind control door) 7 Top Console (module) Assembly
Dryer Rear View
Installation Procedures ______________
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70­LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
Location Requirements ______________
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be removed from the floor area that the dryer is to rest on.
IMPORTANT: “The dryer must be installed on noncombustible floors only.”
The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
The dryer is for use in noncombustible locations. Provisions for adequate air supply must be provided as noted
in this manual (refer to Fresh Air Supply Requirements section).
Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements section).
Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements section).
The dryer must be installed with a proper exhaust duct connection to the outside as noted in this manual (refer to Exhaust Requirements section).
Dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements section).
IMPORTANT: The dryer should be located where a minimum amount of exhaust duct will be necessary.
The dryer must be installed with adequate clearance for air openings into the combustion chamber.
Illus. No. Description
1 Tumbler Drive Motor Assembly 2 Blower Motor Mount Assembly 3 Blower Motor (impellor/fan) Assembly 4 Idler Bearing Mount Assembly 5 Tumbler Bearing Mount Assembly
6* Electric Service Relay Box
7 Heating Unit 8 Data Label and Installation Label
* Electric service connections are made in this box.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint buildup.
IMPORTANT: The dryer must be installed in a location/ environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
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