American Dryer AD-75D Parts Diagram

AD-75D II

(Gas/Electric/Steam)

Installation Manual

WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.

Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance.

WHAT DO YOU DO IF YOU SMELL GAS

* Do not try to light any appliance. * Do not touch any electrical switch; do not use

any phone in your building.

* Clear the room, building or area of all

occupants.

* Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instructions.

* If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

* Ne pas tenter d’allumer d’appareil. * Ne touchez à aucun interrupteur. Ne pas

vous servir des téléphones se trouvant dans

le bâtiment où vous vous trouvez. * Évacuez la pièce, le bâtiment ou la zone. * Appelez immédiatement votre fournisseur de

gaz depuis un voisin. Suivez les instructions

du fournisseur. * Si vous ne pouvez rejoindre le fournisseur

de gaz, appelez le service des incendies. L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.

For replacement parts, contact the reseller from which the dryer

was purchased or

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

E-mail: techsupport@amdry.com

www.amdry.com

122299MS/tcosta ADC Part No. 113121

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.

Important

For your convenience, log the following information:

DATE OF PURCHASE ________________________________ MODEL NO. __________________________________________

RESELLER’S NAME ________________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

AD-75D II

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.

IMPORTANT

YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA

(Occupational Safety and Health Administration) STANDARDS.

«Attention: Lor des opérations d’entretien

“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”

des commandes étiqueter tous fils avant de les déconnecter. Toute erreur de câblage peut étre une source de danger et de panne.»

CAUTION

DRYER(S) SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.

WARNING

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).

CHILDREN SHOULD BE SUPERVISED IF NEAR DRYER(S) IN OPERATION.

FOR YOUR SAFETY

DO NOT DRY MOP HEADS IN THE DRYER.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

WARNING

UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices ever be disabled.

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

WARNING

DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer.

Dryers must not be installed or stored in an area where it

The wiring diagram for the dryer is located in the front electrical control box area.

will be exposed to water or weather.

Table of Contents

SECTION I

IMPORTANT INFORMATION ............................................................................... 3

A. Receiving and Handling ............................................................................................................... 3

B. Safety Precautions ...................................................................................................................... 4

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION ..................................... 6

A. Specifications ............................................................................................................................. 6

B. Component Identification ............................................................................................................ 8

SECTION III

INSTALLATION PROCEDURES ......................................................................... 10

A. Location Requirements ............................................................................................................. 10

B. Unpacking/Setting Up ............................................................................................................... 11

C. Dryer Enclosure Requirements .................................................................................................. 12

D. Fresh Air Supply Requirements ................................................................................................. 13

E. Exhaust Requirements ............................................................................................................... 14

F. Electrical Information ................................................................................................................ 19

G. Gas Information ........................................................................................................................ 27

H. Steam Information .................................................................................................................... 31

I. Preparation For Operation/Start-Up ......................................................................................... 36

J. Preoperational Tests ................................................................................................................. 37

K. Preoperational Instructions ........................................................................................................ 39

L. Shut Down Instructions ............................................................................................................. 40

SECTION IV

SERVICE/PARTS INFORMATION ...................................................................... 4 1

A. Service ..................................................................................................................................... 41

B. Parts ........................................................................................................................................ 41

SECTION V

WARRANTY INFORMATION............................................................................... 42

A. Returning Warranty Cards ......................................................................................................... 42

B. Warranty .................................................................................................................................. 42

C. Returning Warranty Parts .......................................................................................................... 42

SECTION VI

ROUTINE MAINTENANCE ..................................................................................44

A. Cleaning ................................................................................................................................... 44

B. Adjustments ............................................................................................................................. 45

C. Lubrication ............................................................................................................................... 46

SECTION VII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

COMPONENTS........................................................................................................ 47

SECTION VIII

REVERSING TIMER SPIN/DWELL ADJUSTMENTS..................................... 50

SECTION IX

DATA LABEL INFORMATION .............................................................................5 1

A. Data Label ............................................................................................................................... 51

SECTION X

TROUBLESHOOTING ........................................................................................... 53

Microprocesor Controller (Computer) Models ................................................................................ 53

Dual Timer Models ......................................................................................................................... 63

SECTION XI BURNER AND BASKET (TUMBLER)/LINT CHAMBER MANUAL RESET

HI-LIMIT INSTRUCTIONS ..............................................................................70

Gas Models Only ........................................................................................................................... 70

Electric or Steam Models ................................................................................................................ 71

SECTION I

IMPORTANT INFORMATION

A. RECEIVING AND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves.

Dryers damaged in shipment.

ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a damaged shipment, should be accepted, but the number received and the number refused must be noted on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier’s freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end. ADC assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at (508) 678-9000.

IMPORTANT: The basket (tumbler) section of the dryer must be transported and handled in an

upright position at ALL times.

B. SAFETY PRECAUTIONS

WARNING: For your safety, the information in this manual must be followed to minimize the risk of

fire or explosion or to prevent property damage, personal injury, or loss of life.

WARNING: The dryer must never be operated with any of the back guards, outer tops, or

service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area of

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.

ALL occupants.

WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry

cleaning solvents, a combustible detergent, or “all purpose” cleaner.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,

or wax.

EXPLOSION COULD RESULT.

WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a

fire hazard.

WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or

similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard.

7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust

ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.

WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failure to do so will VOID THE WARRANTY.

9. UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices ever be disabled.

WARNING: PERSONAL INJURY OR FIRE COULD RESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can

create a fire hazard.

12. DO NOT operate steam dryers with more than 125 PSI (8.61 bars) steam pressure. Excessive steam

pressure can damage steam coil and/or harm personnel.

13. Replace leaking flexible hoses or other steam fixtures immediately. DO NOT operate the dryer with

leaking flexible hoses. PERSONAL INJURY MAY RESULT.

14. The normal PH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For

steel type steam coils the PH level must be maintained between a value of 9.5 to 10.5. These limits are set to limit the acid attack of the steam coils.

IMPORTANT: Coil failure due to improper PH level will VOID THE WARRANTY.

15. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE DRYER.

16. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than sixty-six percent (66%), 49 lbs (22 kg) of its rated capacity.

WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND

THE GAS SUPPLY AND THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION

A. SPECIFICATIONS

MAXIMUM CAPACITY (DRY WEIGHT) 75 lbs 34 kg

BASKET (TUMBLER) DIAMETER 37”

BASKET (TUMBLER) DEPTH 36”

BASKET (TUMBLER) MOTOR 1 HP*

DOOR OPENING (DIAMETER) 21-1/2”

BASKET (TUMBLER) VOLUME 22.4 cu. ft.

DRYERS PER 20’/40’ CONTAINER 10/20

DRYERS PER 45’/53’ TRUCK 24/26

VOLTAGE AVAILABLE 120-460v 1Ø-3Ø 50/60 Hz

APPROX. WEIGHT (UNCRATED) 716 lbs

APPROX. WEIGHT (CRATED) 766 lbs

HEAT INPUT 200,000 btu/hr

d~ë

AIRFLOW 1,200 cfm

INLET PIPE SIZE 3/4” F.P.T.**

VOLTAGE AVAILABLE 208-460v 1Ø-3Ø 50/60 Hz

APPROX. WEIGHT (UNCRATED) 721 lbs

APPROX. WEIGHT (CRATED) 771 lbs

bдЙЕнкбЕ

AIRFLOW 1,200 cfm

VOLTAGE AVAILABLE 120-460v 1Ø-3Ø 50/60 Hz

APPROX. WEIGHT (UNCRATED) 757 lbs

APPROX. WEIGHT (CRATED) 807 lbs

AIRFLOW 1,350 cfm

COMPRESSED AIR VOLUME 0.75 cfh

AIR CONNECTION 1/8” F.P.T.

píÉ~ã

STEAM CONSUMPTION

238.7 lbs/hr

OPERATING STEAM PRESSURE STEAM SUPPLY STEAM RETURN

125 PSI max

108.3 kg/hr 7

8.61 bars 1” F.P.T. 1” F.P.T.

BOILER HP

NORMAL LOAD

94 cm

91.5 cm

0.746 kw

54.61 cm

0.634 cu.m.

324.8 kg

347.5 kg

50,400 kcal/hr

33.98 cmm

327 kg

349.7 kg

33.98 cmm

343.4 kg

366.1 kg

38.23 cmm

0.02 cmh

Shaded areas are stated in metric equivalents

* For non-reversing models only. ** A minimum of 3/4” pipe must be supplied to the gas inlet for each dryer.

IMPORTANT: Steam dryers must be provided with clean, dry, regulated 80 PSI +/- 10 PSI (5.51

bars +/- 0.68 bars) air supply.

NOTE: ADC reserves the right to make changes in specifications at any time without notice or

obligation.

Specifications

ADG-75D (Gas)

ADE-75 (Electric)

ADS-75 (Steam)

NOTE: ADC reserves the right to make changes in specifications at any time without notice or

obligation.

B. COMPONENT IDENTIFICATION

1. Dryer Front View

Illus. No. Description

1 Controls 2 Control (top access) Door Assembly 3 Main Door Assembly 4 Lint Compartment Area (lint screen located behind door) 5 Data Label and Installation Label (located on the left side panel area behind the top control

[access] door)

2. Dryer Rear View

Illus. No. Description

1 Heating Unit 2 1/8-inch Compressed Air Supply Inlet

(behind electric service relay box for steam units only) 3* Electric Service Relay Box 4 Basket (Tumbler) Bearing Mount Assembly 5 Idler Bearing Mount Assembly 6 Blower Motor Assembly 7 Leveling Leg (rear) 8 Basket (Tumbler) (Drive) Motor Assembly (reversing models only) 9 Dryer Exhaust

* Electric service connections for gas and steam models are made in this box.

NOTE: 1/8-inch compressed air supply inlet (for steam models only) is located behind the electric

service relay box.

SECTION III

INSTALLATION PROCEDURES

Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).

A. LOCATION REQUIREMENTS

Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1M91 (Natural Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).

1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be removed from the floor area that the dryer is to rest on.

IMPORTANT: “The dryer must be installed on noncombustible floors only.”

2. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.

3. The dryer is for use in noncombustible locations.

4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply Requirements in Section D).

5. Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements in Section C).

6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements in Section C).

7. Dryer must be exhausted to the outdoors as noted in this manual (refer to Exhaust Requirements in Section E).

8. Dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements in Section E).

IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be necessary.

9. The dryer must be installed with a proper exhaust duct connection to the outside.

10. The dryer must be installed with provisions for adequate combustion and make-up air supply.

B. UNPACKING/SETTING UP

Remove protective shipping material (i.e., plastic wrap, and/or optional shipping box) from dryer.

IMPORTANT: Dryer must be transported and handled in an upright position at ALL times.

The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid the dryer, locate and remove the four (4) bolts securing the base of the dryer to the wooden skid. Two (2) are at the rear base (remove the back panel for access), and two (2) are located in the bottom of the lint chamber. To remove the two (2) bolts located in the lint chamber area, remove the lint door.

With the skid removed, to make it easier to slide the dryer into its final position, slightly lower ALL four (4) leveling legs, so that the dryer will slide on the legs instead of the base frame.

To increase bearing life and improve efficiency, the dryer should be tilted slightly to the rear.

The basket (tumbler) is supported during shipping by a wooden block. REMOVE THIS BLOCK BEFORE STARTING THE DRYER.

IMPORTANT: For microprocessor controller (computer) models, this wooden block must be

removed before connecting power to the dryer or irreparable damage to the basket (tumbler) will result.

The lint coops of ALL AD-75D dryers are supported during shipping by a bracket. REMOVE THIS BRACKET BEFORE STARTING THE DRYER.

1. Leveling Dryer

The dryer is equipped with four (4) leveling legs, one (1) at each corner of the base. Two (2) are located at the rear of the dryer base, and two (2) are located in the lint chamber (coop). To increase bearing life and improve efficiency, the dryer should be tilted slightly to the rear.

C. DRYER ENCLOSURE REQUIREMENTS

Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12-inches (30.48 cm) (18-inches [45.72 cm] or more is recommended for ease of installation, maintenance, and service) above the dryer outer top, except along the front of the dryer which may be partially closed in if desired. The clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not extend more than 4-inches (10.16 cm) to the rear of the front. The bulkhead facing must not be closed in

ALL the way to the top of the dryer. A 1-inch (2.54 cm) clearance is required.

NOTE: Allowances must be made for opening the control door.

Dryers may be positioned sidewall to sidewall. However, a 1/16-inch (1.5875 mm) minimum allowance must be made for the opening and closing of the control door and the lint door. It is suggested that the dryer be positioned about 30-inches (76.2 cm) away from the nearest obstruction for ease of installation, maintenance, and service (to be measured from the back guard.) Refer to the illustration above for details.

NOTE: Air considerations are important for proper and efficient operation.

IMPORTANT: For overhead clearance, even though a minimum of only 12-inches (30.48 cm) is

required, 18-inches (45.72 cm) or more is suggested. The additional clearance is advantageous for ease of installation and service.

IMPORTANT: When fire sprinkler systems are located above the dryers, a minimum of 18-inches

(45.72 cm) above the dryer console (module) is required. Dryers may be positioned sidewall to sidewall however, a 1/16-inch (1.5875 mm) minimum allowance is required between dryers (or wall) for ease of installation and maintenance. Allowances must be made for the opening and closing of the control door and the lint door.

D. FRESH AIR SUPPLY REQUIREMENTS

When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency sail switch “fluttering” problems may result, as well as premature motor failure from overheating.

Air supply (make-up air) must be given careful consideration to assure proper performance of each dryer. An unrestricted source of air is necessary for each dryer. An airflow of 1,200 cfm (33.98 cmm) must be supplied to each gas and electric dryer and 1,350 cfm (38.23 cmm) must be supplied to each steam dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.14 square meters) is required for each dryer. The dryer must be installed with provisions for adequate combustion and make-up air supply.

will be adversely affected. Ignition problems and

To compensate for the use of registers or louvers used over the openings, this make-up air must be increased by approximately thirty-three percent (33%). Make-up air openings should not be located in an area directly near where exhaust vents exit the building.

is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to ALL the dryers.

EXAMPLE: For a bank of four (4) dryers, two (2) unrestricted openings measuring 2 feet by 1-1/2 feet (0.61

meters by 0.46 meters) (6 square feet [0.56 square meters]) is acceptable.

Allowances must be made for remote or constricting passageways or where dryers are located at excessive altitudes or predominantly low pressure areas.

IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes.

Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components.

NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.

E. EXHAUST REQUIREMENTS

1. General Exhaust Ductwork Information

Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler) hi-heat thermostats. The dryer must be installed with a proper exhaust duct connection to the outside.

CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors.

CAUTION: DRYER MUST BE EXHAUSTED TO THE OUTDOORS.

CAUTION: IMPROPERLY SIZED OR INSTALLED EXHAUST DUCTWORK CAN

CREATE A POTENTIAL FIRE HAZARD.

The ductwork should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible. Single or independent dryer venting is recommended.

Horizontal Venting: When single dryer venting is used, the length of ductwork from the dryer to the outside exhaust outlet must not exceed 15 feet (4.6 meters). The minimum diameter of this ductwork must be at least 10-inches

(25.4 cm). In the case of multiple (common) dryer venting, the distance from the last dryer to the outside exhaust outlet must not exceed 15 feet (4.6 meters). The shape of the ductwork is not critical so long as the minimum cross-sectional area is provided. It is suggested that the use of 90° turns be avoided; use 30° and/or 45° angles instead. The radius of the elbows should preferably be 1-1/2 times the diameter of the duct. Including basket (tumbler)/dryer elbow connections or elbows used for outside protection from the weather, no more than two (2) elbows should be used in the exhaust duct run. If more than two (2) elbows are used, the cross-sectional area of the ductwork must be increased. ALL ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.

Vertical Venting: When single dryer venting is used, the length of ductwork from the dryer to the outside exhaust outlet must not exceed 20 feet (6.1 meters). The minimum diameter of this ductwork must be at least 12-inches

(30.48 cm) even though the dryer exhaust duct for gas and electric units is only 10-inches (25.4 cm). In the case of multiple (common) dryer venting, the distance from the last dryer to the outside exhaust outlet must not exceed 20 feet (6.1 meters). The shape of the ductwork is not so critical so long as the minimum cross-sectional area is provided. It is suggested that the use of 90º turns be avoided; use 30º and/ or 45º bends instead. The radius of the elbows should preferably be 1-1/2 times the diameter of the duct. ALL ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.

IMPORTANT: Exhaust back pressure measured by a manometer in the exhaust duct must be no less

than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.).

IMPORTANT: Minimum ductwork diameter for horizontal venting is 10-inches (25.4 cm) and for

vertical venting the minimum is 12-inches (30.48 cm).

NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible

materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening.

a. Outside Ductwork Protection

1) To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward should be installed where the exhaust exits the building. If the ductwork travels vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward. In either case, allow at least twice the diameter of the duct between the duct opening and the nearest obstruction.

IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust

ductwork.

2. Single Dryer Venting

Where possible, it is suggested to provide a separate exhaust duct for each dryer. The exhaust duct should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible. It is suggested that the use of 90° turns in the ducting be avoided; use 30° and/or 45° angles instead. The shape of the exhaust ductwork is not critical so long as the minimum cross section area is provided.

IMPORTANT: Minimum duct size for a dryer that is vented horizontally is 10-inches (25.4 cm) for a

round duct or an equivalent of 80 square inches (516 square centimeters). THE

DUCT SIZE MUST NOT BE REDUCED ANYWHERE DOWNSTREAM OF THE DRYER.

IMPORTANT: Exhaust back pressure measured by a manometer at each basket (tumbler) exhaust

duct area must be no less than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W.C.).

IMPORTANT: Minimum duct size for a dryer that is vented vertically is 12-inches (30.48 cm) for a

round duct or an equivalent of 120 square inches (774 square centimeters). THE

DUCT SIZE MUST NOT BE REDUCED ANYWHERE DOWNSTREAM OF THE DRYER.

IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be

increased to an extent. When the ductwork approaches the maximum limits noted in this manual, a professional heating, venting, and air conditioning (HVAC) firm should be consulted for proper venting information.

ALL ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.

NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible

materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening.

a. Outside Ductwork Protection

IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust

ductwork.

Multiple Dryer (Common) Venting

If it

is not feasible to provide separate exhaust ducts for each dryer, ducts from individual dryers may be channeled into a “common main duct.” The individual ducts should enter the bottom or side of the main duct at an angle not more than 45º in the direction of airflow and should be spaced at least 38-1/4” (97.2 cm) apart. The main duct should be tapered, with the diameter increasing before each individual duct (10inch [25.4 cm] minimum) is added.

IMPORTANT: No more than four (4) dryers should be connected to main common duct.

The main duct may be any shape so long as the minimum cross section area is provided. The illustrations

page 18 show the minimum cross section area for multiple dryer round or square venting. These

on figures must be increased 10 square inches (64.52 square centimeters) when rectangular main ducting is used, and the ratio of duct width to depth should not be greater than 3-1/2 to 1. These figures must be increased in proportion if the main duct run from the last dryer to where it exhausts to the outdoors is unusually long (over 15 feet [4.6 meters]) or has numerous (more than two [2] elbows in it). In calculating ductwork size, the cross section area of a square or rectangular duct must be increased twenty percent (20%) for each additional 15 feet (4.6 meters). The diameter of a round exhaust must be increased ten percent (10%) for each additional 15 feet (4.6 meters). Each 90º elbow is equivalent to an additional 30 feet (9.2 meters) and each 45º elbow is equivalent to an additional 15 feet (4.6 meters).

IMPORTANT: For extended ductwork runs, the cross section area of the ductwork can only be

increased to an extent. Maximum proportional ductwork runs cannot exceed 15 feet (4.6 meters) with two (2) elbows. When the ductwork approaches the maximum limits as noted in this manual, a professional heating, venting, and air conditioning (HVAC) firm should be consulted for proper venting information.

The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected. ALL ductwork joints must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.

NOTE: When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible

materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening.

a. Outside Ductwork Protection

1) To protect the outside end of the horizontal ductwork from the weather, a 90º elbow bent downward should be installed where the exhaust exits the building. If the ductwork travels vertically up through the roof, it should be protected from the weather by using a 180º turn to point the opening downward. In either case, allow at least twice the diameter of the duct between the duct opening and the nearest obstruction.

IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust

ductwork.

F. ELECTRICAL INFORMATION

1. Electrical Requirements

It is your responsibility to have electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL electrical connections, materials, and workmanship must conform to the applicable requirements of the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

ALL electrical connections made by a properly licensed and competent

IMPORTANT: Failure to comply with these codes or ordinances, and/or the requirements stipulated

in this manual can result in personal injury or component failure.

NOTE: Component failure due to improper installation will VOID THE WARRANTY.

Each dryer should be connected to an independently protected branch circuit. The dryer must be connected with copper wire only. DO NOT use aluminum wire, which could cause a fire hazard. The copper conductor wire/cable must be of proper ampacity and insulation in accordance with electric codes for making

ALL service connections.

NOTE: The use of aluminum wire will VOID THE WARRANTY.

IMPORTANT: A separate circuit servicing each dryer must be provided.

+ 53 hidden pages

American Dryer AD-75D Parts Diagram

Specifications and Main Features

Frequently Asked Questions

User Manual