American Dryer AD-50 User Manual

AD-50 Installation Manual
Dual Timer and Phase 7 Microprocessor Models
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
— Do not store or use gasoline or other
— WHA T TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer , service agency or the gas supplier.
A VERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur . Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur .
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
— L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry .com
www.amdry.com
ADC Part No. 113610- 1
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR Y OUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VO TRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DATE OF PURCHASE _________________________________________________________ MODEL NO. ______________
RESELLER’S NAME __________________________________________________________________________________
AD-50
SERIAL NUMBER(S) __________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can F AX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
IMPORTANT
You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer .
CAUTION
Dryer(s) should never be left unattended while in operation.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant de les déconnecter . T oute erreur de câblage peut étre une source de danger et de panne.»
WARNING
Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
Table of Contents ________
Safety Precautions......................... 4
Specifications ................................ 5
Installation Procedures ................. 7
Location Requirements .............................................. 7
Unpacking/Setting Up ................................................ 7
Dryer Enclosure Requirements .................................. 7
Fresh Air Supply Requirements ................................. 8
Exhaust Requirements............................................... 8
Electrical Information ............................................... 1 0
Gas Information ....................................................... 14
Steam Information.................................................... 15
Water Information..................................................... 17
Preparation for Operation/St art-Up ........................... 19
Preoperational T est .................................................. 1 9
Preoperational Instructions ...................................... 20
Shutdown Instructions.............................................. 21
Service/Parts Information ........... 22
Service ..................................................................... 22
Parts........................................................................ 22
Warranty Infor mation ................... 22
Returning Warranty Cards........................................ 22
Warranty .................................................................. 22
Returning Warranty Parts ........................................ 2 2
Routine Maintenance ................... 23
Cleaning................................................................... 23
Adjustments ............................................................ 23
Lubrication ............................................................... 23
Procedure for Functional Check
of Replacement Components ...... 2 4
Data Label Information ................ 25
The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.
FOR Y OUR SAFETY
Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.
The dryers must not be installed or stored in an area where it will be exposed to water and/or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
Manual Reset
Burner Hi-Limit Instructions ........ 25
List of Acronyms _____________________
D.M.S. Drill Measurement Size DSI Direct Spark Ignition HVAC Heating, Ventilating, and Air-Conditioning in WC Inches of Water Column L.C.D. Liquid Crystal Display L.E.D. Light Emitting Diode L.P. Liquid Propane OSHA Occupational Safety and Health Administration R.M.A. Return Material Authorization UL Underwriters Laboratory
Safety Precautions ___________________
Warning
For your safety, the information in this manual
!
must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFP A NO. 70-LA TEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
Note
Failure to electrically ground the dryer properly
!
will void the warranty.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
Warning
Personal injury or fire could result should the
!
dryer door switch, lint door/drawer, or heat safety
circuit ever be disabled.
What To Do If Y ou Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified installer, service agency, or gas supplier.
Dryers must be exhausted to the outdoors. Although the manufacturer produces a very versatile dryer,
there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
Warning
Dry only water washed fabrics. Do not dry articles
!
spotted or washed in dry cleaning solvents, a combustible detergent, or “all purpose” cleaner. Explosion could result.
Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.
Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.
Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and also may be a fire hazard.
This dryer is not to be used in the presence of dry cleaning solvents or fumes.
Remove articles from the dryer as soon as the drying cycle has been completed.
Warning
Articles left in the dryer after the drying and
!
cooling cycles have been completed can create a
fire hazard.
Do not operate steam dryers with more than 125 psi (8.62 bar) steam pressure. Excessive steam pressure can damage steam coil and/or harm personnel.
Replace leaking flexible hoses or other steam fixtures immediately. Do not operate the dryer with leaking flexible hoses. Personal injury may result.
Read and follow all caution and direction labels attached to the dryer.
For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than sixty-six percent, 33 lb (15 kg) of its rated capacity.
Warning
You must disconnect and lockout the electric
!
supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Important
The dryer must be installed in a location/
!
environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
Warning
The collection of lint in the burner area and
!
exhaust ductwork can create a potential fire
hazard.
4 American Dryer Corp. 113610-1
Specifications _____________________________________________________________________
MAX IMUM CAPA CITY (DRY WEIGHT) 50 lb TUMBLER DIAMETER 32 3 /4” TUMBLER DEPTH 37 1/2” TUMBLER VOLUME 18.30 cu ft TUMBLE R/D RIVE MOTOR 3/ 4 hp BLOWER/FAN MOTOR N / A DOOR OP ENING (D IAME TE R) 21 1/ 2” DOOR SILL HEIGHT N / A WATER CONNEC TION 3/4”- 11.5 N H DRYERS PE R 2 0’/ 4 0’ CONTAINER 10 / 20 DRYERS PE R 48’/53’ TRUCK 2 6 / 28
VOLTAGE AVAILABLE 120-460V 1,3ø w 60 Hz APPROXIMATE NET WEIGHT 635 lb APPROXIMATE SHIPPING WEIGHT 680 lb
kcal/hr 20,638 25,802
60 Hz
60 Hz
60 Hz
600 cfm
N / A
600 cfm
AIRFLOW HEAT INPUT 150,000 B tu/hr EXHAUST CONNEC TION (DIAMETER) 8”
GasElectricSteam
COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION N / A VOLTAGE AVAILABLE 208-460V 3ø w 60 Hz APPROXIMATE NET WEIGHT APPROXIMATE SHIPPING WEIGHT AIRFLOW EXHAUST CONNEC TION (DIAMETER) COMPRESSED AIR CONNECTION COMPRESSED AIR VOLUME
OVEN SIZE
kW Btu/hr
24 81,900
30 102,390 VOLTAGE AVAILABLE 120-460V 1,3ø w 60 Hz APPROXIMATE NET WEIGHT 667 lb APPROXIMATE SHIPPING WEIGHT 710 lb AIRFLOW STEAM CONSUMPTION 142 lb/hr OPERATING STEAM PRESSURE 125 psi max EXHAUST CONNEC TION (DIAMETER) 8” COMPRESSED AIR CONNECTION 1/4” F.N.P.T. COMPRESSED AIR VOLUME 0. 75 cf h BOILER HORSEPOWER (NORMAL LOAD) 4.1 Bhp SUPPLY CONNECTION 1” F.N.P.T. RETURN C ONNEC TION 1” F. N.P. T.
Shaded areas are stated in metric equivalents 8/23/07
22.68 kg
83.19 cm
95.25 cm
518.20 L
0.56 kW
54.61 cm
288.03 kg
308.44 kg
16.99 cmm
37,799 kcal/hr
20.32 cm
302.55 kg
322.05 kg
16.99 cmm
64.41 kg/hr
8.62 bar
20.32 cm
0.02 cmh
Note
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
!
113610-1 www.amdry.com 5
Specifications _____________________________________________________________________
6 American Dryer Corp. 113610-1
Installation Procedures ______________
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LA TEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2­M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
Important
The dryer must be installed in a location/
!
environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
Unpacking/Setting Up ________________
Remove protective shipping material (i.e., plastic wrap and optional shipping box) from the dryer.
Important
Dryer must be transported and handled in an
!
upright position at all times.
Location Requirements ______________
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LA TEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be removed from the floor area that the dryer is to rest on.
Important
“The dryer must be installed on noncombustible
!
floors only.”
The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
The dryer is for use in noncombustible locations. Provisions for adequate air supply must be provided as noted
in this manual (refer to Fresh Air Supply Requirements section).
Clearance provisions must be made from combustible construction as noted in this manual (refer to Dryer Enclosure Requirements section).
Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements section).
The dryer must be installed with a proper exhaust duct connection to the outside as noted in this manual (refer to Exhaust Requirements section).
The dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements section).
The dryer can be moved to its final location while still attached to the skid or with the skid removed. To remove the skid from the dryer, locate and remove the 4 bolts securing the base of the dryer to the wooden skid. 2 are at the rear base (remove the back panel for access) and 2 are located in the bottom of the lint chamber. (Remove the lint drawer/door for access.)
With the skid removed, to make it easier to slide the dryer into its final position, slightly lower all 4 leveling legs, so that the dryer will slide on the legs instead of the base frame.
Leveling Dryer
The dryer is equipped with 4 leveling legs, 1 at each corner of the base. 2 are located at the rear of the dryer base, and 2 are located in the lint chamber. To increase bearing life and improve efficiency, the dryer should be tilted slightly to the rear.
Dr yer Enclosure Requirements ______
Bulkheads and partitions should be made of noncombustible material.
Note
Allowances must be made for opening the
!
control door.
Important
The dryer should be located where a minimum
!
amount of exhaust ducting will be necessary.
The dryer must be installed with adequate clearance for air openings into the combustion chamber.
Caution
This dryer produces combustible lint and must
!
be exhausted to the outdoors. Every 6 months,
inspect the exhaust ducting and remove any lint buildup.
113610-1 www.amdry.com 7
A 30-inches (76.2 cm) for optimum opening of load door. B The maximum thickness of the bulkhead is 4-inches (10.16 cm). For
electric dryers the maximum thickness of the bulkhead is 1-inch (2.54 cm) within 3-inches (7.62 cm) from the top of the control door.
C For gas and electric dryers a minimum overhead clearance of 12-inches
(30.48 cm) is required, providing no sprinkler is located above the dryer. For steam dryers or if a sprinkler is located above the dryer, 18-inches (45.72 cm) is required.
D Dryer should be positioned 12-inches (30.48 cm) away from the nearest
obstruction and 24-inches (60.96 cm) is recommended for ease of
installation, maintenance, and service. E 2-inch (5.08 cm) minimum is required for opening the control door. F Flooring should be level or below dryer cabinet for ease of removing
panels during maintenance. G Dryers may be positioned sidewall to sidewall, however a 1/16” (1.5875
mm) minimum allowance must be made for the opening and closing of the
control door, along with the removal of panels during maintenance.
Fresh Air Supply Requirements ______
When the dryer is operating, it draws in room air, heats it, passes this air through the tumbler, and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail switch “fluttering” problems may result, as well as premature motor failure from overheating. The dryer must be installed with provisions for adequate combustion and make-up air supply.
Air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 150 required for each dryer. (Based on 12 inch per 1,000 Btu.)
A = 17-inches (43.18 cm) B = 18-inches (45.72 cm)
2
inches (967.742 cm) is
Exhaust Requirements _______________
Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure, which results in slow drying, increased use of energy, and shutdown of the burner by the airflow (sail) switch, burner hi-limits, or lint chamber hi-limit protector thermostat. The dryer must be installed with a proper exhaust duct connection to the outside.
Caution
This dryer produces combustible lint and must
!
be exhausted to the outdoors.
Improperly sized or installed exhaust ductwork can create a potential fire hazard.
The ductwork should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible. Single or independent dryer venting is recommended. It is suggested that the use of 90° turns be avoided; use 30° and/or 45° bends instead. The radius of the elbows should preferably be 1-1/2 times the diameter of the duct. All ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected. All ductwork joints must be taped to prevent moisture and lint from escaping into the building. Inspection doors should be installed at strategic points in the exhaust ductwork for periodic inspection and cleaning of lint from the ductwork.
To compensate for the use of registers or louvers used over the openings, this area must be increased by approximately thirty-three percent. Make-up air openings should not be located in an area directly near where exhaust vents exit the building.
It is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to all the dryers.
EXAMPLE: For a bank of 4 dryers, 2 unrestricted openings measuring 17-inches by 18-inches (43.18 cm by 45.72 cm) are acceptable.
Allowances must be made for remote or constricting passageways or where dryers are located at excessive altitudes or predominantly low pressure areas.
Important
Make-up air must be provided from a source free
!
of dry cleaning solvent fumes. Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components.
Note
Component failure due to dry cleaning solvent
!
fumes will void the warranty.
Important
It is recommended that exhaust or booster fans
!
not be used in the exhaust ductwork system.
Exhaust back pressure measured by a manometer/ magnehelic in the exhaust duct must be no less than 0 and must not exceed 0.3 in WC (0.74 mb).
Note
When the exhaust ductwork passes through a
!
wall, ceiling, or roof made of combustible materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening.
As per the National Fuel Gas Code, “Exhaust ducts for type 2 clothes dryers shall be constructed of sheet metal or other noncombustible material. Such ducts shall be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 26 gauge (0.0195-inches [0.50 mm]) thick.”
Outside Ductwork Protection
To protect the outside end of the horizontal ductwork from the weather, a 90° elbow bent downward should be installed where the exhaust exits the building. If the ductwork travels vertically up through the roof, it should be protected from the weather by using a 180° turn to point the opening downward. In either case, allow at least twice the diameter of the duct between the duct opening and the nearest obstruction (refer to the diagram).
Important
Do not use screens, louvers, or caps on the
!
outside opening of the exhaust ductwork.
8 American Dryer Corp. 113610-1
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