American Dryer AD-464, ML-460 User Manual

AD-464 / ML-460 Installation Manual
Phase 7 Gas / Steam
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
—Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
—L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
ADC Part No. 113068-7
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE __________________________________________________ MODEL NO. ________________________
RESELLER’S NAME ________________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
!
WARNING
Proposition 65
Use of this product could expose you to substances from fuel combustion
that contain chemicals known to the State of California to cause cancer,
birth defects and other reproductive harm.
IMPORTANT
YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA
(Occupational Safety and Health Administration) STANDARDS.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»
CAUTION
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).
CHILDREN
SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER.
DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or the heat safety circuits ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer.
Dryer must not be installed or stored in an area where it
The wiring diagram for the dryer is located in the front electrical control box area.
will be exposed to water or weather.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
Table of Contents
SECTION I
IMPORTANT INFORMATION ............................................................................... 3
A. Receiving and Handling ...................................................................................... 3
B. Safety Precautions .............................................................................................. 4
SECTION II
SPECIFICATIONS/DIMENSIONS ......................................................................... 6
A. Specifications (Gas and Steam).......................................................................... 6
B. Dimensions (Gas and Steam) ............................................................................. 7
SECTION III
INSTALLATION PROCEDURES ........................................................................... 8
A. Reassembly of Dryer .......................................................................................... 8
B. Location Requirements ..................................................................................... 11
C. Internal Air, Electric, and Water Connections ................................................... 12
D. External Supply Connections ........................................................................... 18
E. Fresh Air Supply Requirements ........................................................................ 21
F. Exhaust Requirements ...................................................................................... 21
G. Steam Information ............................................................................................ 26
H. Shutdown Instructions...................................................................................... 28
I. Compressed Air System ................................................................................... 28
J. Preoperational Test ........................................................................................... 29
K. Preparation for Operation/Start-Up .................................................................. 31
L. Electrical Requirements .................................................................................... 32
SECTION IV
COMPONENT SYSTEM DESCRIPTIONS ........................................................ 35
A. Basket (Tumbler) Drive System ........................................................................ 35
B. Main Air Blower and Heat Reclaimer System ................................................... 36
C. Gas Burner and Ignition System ....................................................................... 38
D. Safety Devices .................................................................................................. 47
SECTION V
PRE START-UP ........................................................................................................ 48
A. Preparation for Operation ................................................................................. 48
SECTION VI
ROUTINE MAINTENANCE .................................................................................. 49
A. Cleaning ............................................................................................................ 49
B. Adjustments ...................................................................................................... 51
C. Lubrication ........................................................................................................ 51
D. Basket (Tumbler) .............................................................................................. 51
E. Air Blower Drive System .................................................................................. 51
SECTION VII
DATA LABEL LOCATION/INFORMATION ...................................................... 52
SECTION VIII
SERVICE/PARTS INFORMATION ...................................................................... 53
A. Service .............................................................................................................. 53
B. Parts ................................................................................................................. 53
SECTION IX
SUPPRESSION SYSTEM .......................................................................................54
Installation ............................................................................................................... 54
Suppression System Theory of Operation.............................................................. 57
System Reset .......................................................................................................... 57
Non-Coin Suppression System Check Procedure .................................................. 57
SECTION I
IMPORTANT INFORMATION
A. RECEIVING AND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves.
Dryers damaged in shipment.
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a shipment should be accepted, but the number received and the number refused must be noted on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the delivering carrier’s freight terminal immediately and file a claim. The freight company considers this concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult when more than a day or two passes after the freight was delivered. It is your responsibility to file freight claims. Dryer or parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end. ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at +1 (508) 678-9000.
IMPORTANT: The basket (tumbler) section of the dryer must be transported and handled in an
upright position at ALL times.
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B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. Purchaser or user should consult the local supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency or gas supplier.
5. Dryers must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent or “all purpose” cleaner. EXPLOSION
COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax. EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber or
similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard.
4 American Dryer Corp. 113068- 7
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust
ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or the heat safety
circuits ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. DO NOT operate steam dryers with more than 125 psi (8.61 bar) steam pressure. Excessive steam
pressure can damage steam coil and/or harm personnel.
13. Replace leaking flexible hoses or other steam fixtures immediately. DO NOT operate the dryer with
leaking flexible hoses. PERSONAL INJURY MAY RESULT.
14. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
15. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 303 lb (137.4 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND
THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.
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SECTION II
SPECIFICATIONS/DIMENSIONS
A. SPECIFICATIONS (GAS AND STEAM)
MAXIMUM CA PACITY (DRY WEIGHT) 46 0 lb MINIMUM LOAD SIZE 25 0 lb TUMBLER DIAMETER 69-1/8” TUMBLER DEPTH 80-5/16” TUMBLER VOLUME 175 cu ft D OO R OP E NING (W ID TH X HEIG HT ) 5 3 -1/ 4 ” x 49” DOOR SILL HEIGHT, LEVEL 45” DOOR S ILL HEIGHT, RE AR TILT 43 -3 /4” DOOR S ILL HEIGHT, F RONT TILT 65 -5 /8” CABINET OPERATING DEPTH, LEVEL (1 DOOR/2 DOOR) 95” / 95” CABINET WIDTH 122” REAR TILT 15° FRONT TILT 15° WATER CONNE CTION 1” F.N.P.T.
CA BINET REA R TILT HEIGHT 13 8-1/4” CABINET OPERATING HEIGHT, LEVEL 121” CABINET FULL TILT DEPTH 118” APPROX. NET WEIGHT 10,270 lb APPROX. SHIPPING WEIGHT 10,425 lb VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz TUMBL ER/D RIVE MOTOR 7-1 /2 hp BLOWER/FAN MOTOR 25 hp BURNER BLOWER MOTOR 1- 1/2 hp BURNER TYPE On / O ff HEAT INPUT 2,800,000 Btu/hr
GASSTEAM
INL E T P IP E CO NN ECTION (NON-TIL T/TILT) 2 -1/ 2 ” F. N. P. T. MAXIMUM GAS PRESSURE 12 in WC AIRFLOW 13,000 cfm MAXIMUM EXHAUST BACK PRESSURE 1.25 in WC EXHAUST DIAMATER 24” COMPRESSED AIR PRESSURE 80 psi (± 10 ps i) COMPRESSED AIR VOLUME (1-WAY/2-WAY TILT) 15 cfh / 19 cfh COMPRESSED AIR CONNECTION (NON-TILT/TILT) 3/8” F.N.P.T. CA BINET REA R TILT HEIGHT 13 8-1/4” CABINET OPERATING HEIGHT, LEVEL 121” CABINET FULL TILT DEPTH 118” APPROX. NET WEIGHT 11,000 lb APPROX. SHIPPING WEIGHT 11,162 lb VOLTAGE AVAILABLE 208-480v 3ø 3,4w 50/60 Hz TUMBL ER/D RIVE MOTOR 7-1 /2 hp BLOWER/FAN MOTOR 25 hp BOILER HORSEPOWER (NORMAL LOAD) 60 B hp SUPPLY CONNECTION 2-1/2” F.N.P.T. RETURN CONNECTION (NON-TILT/TILT) 1-1/4” F.N.P.T. STEAM CONSUMPTION 2,07 1 lb/hr AIRFLOW 13,000 cfm MAXIMUM EXHAUST BACK PRESSURE 1.25 in WC EXHAUST DIAMETER 24” COMPRESSED AIR PRESSURE 80 psi (± 10 ps i) COMPRESSED AIR VOLUME (1-WAY/2-WAY TILT) 16 cfh / 20 cfh COMPRESSED AIR CONNECTION (NON-TILT/TILT) 3/8” F.N.P.T.
Shaded areas are stated in metric equivalents 9/24/04
208.65 kg
113.40 kg
175.59 cm
203.99 cm
4955.44 L
135.26 cm x 124.46 cm
114.30 cm
111.13 cm
166.70 cm
241.30 cm / 241.30 cm
309.88 cm
351.16 cm
307.34 cm
299.72 cm 4,658.39 kg 4,728.70 kg
5.59 kW
18.64 kW
1.12 kW
705,588 kcal/hr
29.89 mb
368.12 cmm
3.11 mb
60.96 cm
5.52 bar (± 0.69 bar)
0.42 cmh / 0.54 cmh
351.16 cm
307.34 cm
299.72 cm 4,989.52 kg
5,063 kg
5.59 kW
18.64 kW
939.39 kg/hr
368.12 cmm
3.11 mb
60.96 cm
5.52 bar (± 0.69 bar)
0.45 cmh / 0.57 cmh
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
6 American Dryer Corp. 113068- 7
B. DIMENSIONS (GAS AND STEAM)
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SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1­LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
A. REASSEMBLY OF DRYER
IMPORTANT: Always keep the basket (tumbler) section of the dryer in an upright position when
moving it.
1. Reassembly Instructions for Dryer Shipped in Two (2) Pieces
In this method of shipment, the basket (tumbler) section and the basket (tumbler) base section are shipped as one (1) unit and the heat console section is the second.
a. Reassemble Basket (tumbler) and Basket (tumbler) Base Section To The Heat Console Section
Move both pieces into position by lifting them with cables through the eyebolts located at the top of each of the two (2) sections. These pieces may also be moved into place with a forklift truck by lifting the pieces from underneath. The basket (tumbler) and basket (tumbler) base section weighs about 6,400 pounds (2,903 kg) and the heat console section weighs about 4,100 lb (1,860 kg). Once the sections are in position, the seven (7) clearance holes on the basket (tumbler) base section (four [4] in the front and three [3] in the rear) must be aligned with the seven (7) 3/8-16 tapped holes in the heat console section. Use the three (3) #8-16 x 2” long bolts along with the tapered shims supplied to bolt the two (2) sections together.
b. Reattach The Optional Control Pendant Arm
Position the control pendant arm to the top front of the heat console section by aligning the clearance holes in the arm with the 1/4-20 tapped holes on the top of the heat console section. Use the 1/4-20 x 3” long bolts supplied with the dryer to attach the arm to the console.
c. Reconnect the internal air, electric, and water connections (refer to page 12 through page 17).
8 American Dryer Corp. 113068- 7
2. Reassembly Instructions for Dryers Shipped In Three (3) Pieces
When the dryer is shipped in three (3) pieces, the basket (tumbler) and the basket (tumbler) base sections are shipped as two (2) separate pieces. The heat console section is shipped as the third piece.
a. Reassemble The Basket (Tumbler) Base Section To The Heat Console Section
Move the heat console section into position by using cables through the eyebolts located at the top of the section or by using a forklift truck and lifting the section from underneath. The basket (tumbler) base section is now moved into position with a forklift truck. The seven (7) clearance holes located on the right side of the basket (tumbler) base section (four [4] holes in front and three [3] at the back of the section) must be aligned with the seven (7) 3/8-16 tapped holes on the left side of the heat console section. Use the 3/8-16 x 3” long bolts and the tapered shims supplied with the unit to bolt the section together.
b. Reassemble The Basket (Tumbler) Section Over The Basket (Tumbler) Base
Slowly lower the basket (tumbler) section over the basket (tumbler) base. The four (4) large slots located on the bottom of the basket (tumbler) section (one [1] slot at each corner of the basket [tumbler] section) must be aligned with the top of the pistons in the basket (tumbler) base section. Use the four (4) 1-1/4-12 x 3-1/2” long bolts supplied with the unit to secure the basket (tumbler) section to the basket (tumbler) base section.
c. Reattach The Control Pendant Arm
Position the control pendant arm to the top front of the heat console section by aligning the clearance holes in the arm with the 1/4-20 tapped holes on the top of the heat console section. Use the 1/4-20 x 3” long bolts supplied with the dryer to attach the arm to the console.
d. Reconnect the internal air, electric, and water connections (refer to
page 12 through page 17).
3. Reassembly Instructions for Dryer Shipped in Four (4) Pieces
In this method of shipment the basket (tumbler) section, basket (tumbler) base, lower heat console, and upper heat console are ALL shipped as separate sections.
a. Reassemble The Heat Console Section
Apply silicone (provided with unit) to the flanges of the lower heat console section. Lift the upper heat console section by use of cables through the eyebolts located on the top of the upper console section. Position the upper heat console over the lower heat console section. Use the 5/16-18 hardware provided with the dryer to secure the sections together.
b. Reassemble The Basket (Tumbler) Base Section To The Heat Console Section
Move the heat console section into position by using cables through the eyebolts located at the top of the section or by using a forklift truck and lifting the section from underneath. The basket (tumbler) base section is now moved into position with a forklift truck. The seven (7) clearance holes located on the right side of the basket (tumbler) base section (four [4] holes in the front and the three [3] at the back of the section) must be aligned with the seven 3/8-16 tapped holes on the left side of the heat console section. Use the 3/8-16 x 2” long bolts and the tapered shims supplied with the unit to bolt the sections together.
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c. Reassemble The Basket (Tumbler) Section To The Basket (Tumbler) Base
Lift the basket (tumbler) section with a cable through the eyebolts on top of the section. Slowly lower the basket (tumbler) section over the basket (tumbler) base. The four (4) large slots located on the bottom of the basket (tumbler) section (one [1] slot at each corner of the basket [tumbler] section) must be aligned with the tapped holes in the cylinder cleaves located at the top of the basket (tumbler) section. Use the four (4) 1-1/4-12 x 3-1/2” long bolts supplied with the unit to secure the basket (tumbler) section to the basket (tumbler) base section.
d. Reattach The Control Pendant Arm
Position the control pendant arm on the top front of the heat console section by aligning the clearance holes in the arm over the 1/4-20 taped holes in the top of the heat console section. Use the 1/4-20 x 3” long bolts supplied with the unit to attach the arm to the console.
e. Reconnect the internal air, electric, and water connections (refer to page 12 through page 17).
10 American Dryer Corp. 113068-7
B. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1­M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
The dryer requires 36-inches (91.44 cm) of space on each side of the dryer and 36-inches (91.44 cm) of space behind the unit for ease of maintenance and tilting. The dryer must be leveled for proper operation. If shimming is required, put 9-1/2” x 9-1/2” (24.13 cm x 24.13 cm) metal shims under the base feet. The dryer must be lagged to the floor.
IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be necessary.
1. The dryer must be installed with a proper exhaust duct connection to the outside.
2. The dryer must be installed with provisions for adequate combustion and make-up air supply.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint build up.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
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C. INTERNAL AIR, ELECTRIC, AND WATER CONNECTIONS
1. Air
a. Front Tilt Piston
This connection is made at the front of the dryer in the area between the lower heat console section and the basket (tumbler) base section. To connect the 3/8” poly-flo tubing to the corresponding brass fittings, match the marked number on the tube with the number on the brass fitting. After inserting the corresponding tubes into the brass fittings, tighten the brass fitting nuts.
b. Rear Tilt Piston Lines
This connection is made at the rear of the dryer in the space between the lower heat console section and the basket (tumbler) base section. Insert the 3/8” poly-flo tube coming from the basket (tumbler) base section to the 3/8” brass fitting marked with the corresponding number. Do the same to the second tube and brass fitting. Tighten the brass fitting nuts.
12 American Dryer Corp. 113068-7
c. Load Door Piston Lines
The load door cylinder pneumatic connections are made in the lower heat console section, in the area behind the pneumatic panel. To connect the 1/4” poly-flo tubing into the corresponding needle valves, match the number on the line with the number on the needle valve. Insert ALL of the tubing (two [2] on a 1-door model, four [4] on a 2-door model) into their corresponding valves. Give a moderate pull on ALL of the air lines to make sure that the connections are complete.
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2. Electric
a. Basket (Tumbler) Motors
The disconnects for the one (1) basket (tumbler) motor is located in the lower heat console. The left drum (basket [tumbler]) motor disconnect is located in the base of the lower heat console to the right. On the cable the mechanical connection should be made to the respective junction box. Remove the two (2) screws that hold down the cover to each junction box. Insert cable end in the junction box and fasten with lock nut. Then, begin to connect the four (4) wires with the same color tape identifiers together with the four (4) wires already in the junction box. Make these connections with wire nuts and PVC electrical tape. Replace the cover and the two (2) cover screws that hold down the cover to the junction box.
b. Temperature Probe, Base, and Basket (Tumbler) Disconnects
The disconnects are located in the lower heat console. The temperature probe disconnect is located on the upper shelf towards the left. The base disconnect and the basket (tumbler) disconnect are located on the base towards the right. Check identifying tapes to ensure proper assignments of connectors to the proper base. Check for proper keying and connect disconnect to the proper base. Engage hold downs on base and verify that the clamps are properly locked.
14 American Dryer Corp. 113068-7
c. Annunciator, Optional Pendant, Over-Burner, and Resistance Temperature Detector (RTD) Cable
Remove the four (4) bolts that hold on the character panel. Open the door to the main electrical enclosure, the female end of the RTD cable will be found there. Loosen the 1-inch lock nut and remove the modified hole seal. Put the female end of the RTD cable through the hole in the top of the electrical enclosure. Connect the male end and the female end of the RTD cable together, pull the cable up until the threads of the reducing bushing can be seen through the hole into where the character panel was. Next, get the 1-inch lock nut on by a few threads, slip the modified hole seal under the lock nut holding the 45° cord grip connector, then tighten the 1-inch lock nut. Replace the character panel and tighten the four (4) bolts.
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