American Dryer AD-360X2 User Manual

AD-360X2
(Phase 7)
Installation Manual
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
For replacement parts, contact the reseller from which the dryer
was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
e-mail: techsupport@amdry.com
www.amdry.com
121603MGOLDSTEIN/gbennett ADC Part No. 113234
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY ” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE________________________________ MODEL NO. __________________________________________
RESELLER’S NAME ________________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
AD-360X2 Phase 7
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
IMPORTANT
YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health
Administration) STANDARDS.
«Attention: Au moment de l’entretien des “Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
commandes, étiquetez tous les fils avant de
les débrancher. Des erreurs de câblage
peuvent entraîner un fonctionnement
inadéquat et dangereux.»
CAUTION
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S). CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER. DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switches, or heat safety circuit ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer.
Dryer must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
Table of Contents
SECTION I
SAFETY PRECAUTIONS...................................................................................4
SECTION II
SPECIFICATIONS .............................................................................................. 5
SECTION III
INSTALLATION PROCEDURES ...................................................................... 7
A. Unpacking/Setting Up ................................................................................................................. 7
B. Location of the Dryer.................................................................................................................. 8
C. Dryer Enclosure Requirements .................................................................................................... 8
D. Fresh Air Supply Requirements ................................................................................................... 9
E. Exhaust Requirements ............................................................................................................... 10
F. Electrical Information ................................................................................................................ 15
G. Gas Information........................................................................................................................ 18
H. Preparation For Operation........................................................................................................ 21
I. Preoperational Tests ................................................................................................................. 22
J. Shutdown Instructions ............................................................................................................... 23
SECTION IV
PREOPERATIONAL INSTRUCTIONS........................................................... 24
A. Coin Mode............................................................................................................................... 24
B. Free Mode ............................................................................................................................... 24
SECTION V
SERVICE/PARTS INFORMATION .................................................................25
A. Service ..................................................................................................................................... 25
B. Parts ........................................................................................................................................ 25
SECTION VI
WARRANTY INFORMATION .........................................................................26
A. Returning Warranty Cards......................................................................................................... 26
B. Warranty .................................................................................................................................. 26
C. Returning Warranty Parts .......................................................................................................... 26
SECTION VII
ROUTINE MAINTENANCE ............................................................................28
A. Cleaning ................................................................................................................................... 28
B. Adjustments ............................................................................................................................. 29
C. Lubrication ............................................................................................................................... 29
SECTION VIII
DATA LABEL INFORMA TION........................................................................30
SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS.................................................................................................32
SECTION I
SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS:
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryer(s) must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry cleaning
solvents, a combustible detergent, or “all purpose” cleaner.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvent will create a fire
hazard.
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WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard.
7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust
ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to electrically ground the dryer properly will VOID THE WARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switches, or heat safety
circuit ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT should the dryer door switch,
lint door switch, or heat safety circuit ever be disabled.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 39 lbs (17 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCK OUT THE ELECTRIC SUPPLY
AND THE GAS SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40º F (4.44º C) and 130º F (54.44º C).
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SECTION II
SPECIFICATIONS
MAXIMUM CAPACITY* (DRY WEIGHT) 60 lbs BASKET (TUMBLER) DIAMETER 30” 76.2 cm BASKET (TUMBLER) DEPTH 26-1/8” 66.4 cm BASKET (TUMBLER) MOTOR (2 PLACES) 1/4 hp BLOWER (FA N) MOTOR (2 PLACES) 1/4 hp 0.186 kW DOOR OPENING (D IAMETER) 21-1/2” BASKET (TUMBLER) VOLUME (PER POCKET) 10.7 cu ft DRYERS PER 20’/40’ CONTAINER 11/22 DRYERS PER 48’/53’ TRUCK 27/30
VOLTAGE AVAILABLE 120-240 / 1ø / 2w / 60 Hz APPROX. NET WEIGHT 790 lbs APPROX. SHIPPING WEIGHT 850 lbs HEAT INPUT 176,000 Btu/hr 44,352 kcal/hr
Gas
AIRFLOW (TOTAL BOTH BASKETS) 1,040 cfm INLET PIPE CONNECTION** 3/4” F.N.P.T.
Shaded areas are stated in metric equivalents. 12/16/03
* 30 lbs (13.6 kg) each pocket/tumbler. ** Size of piping varies with installation conditions. Contact factory for assistance.
27.2 kg
0.186 kW
54.6 cm
0.304 cu m
358.3 kg
385.6 kg
29.5 cmm
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
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Specifications
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
6
SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA­B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
A. UNPACKING/SETTING UP
Remove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer.
NOTE: The access keys for the service doors are included in the information packet shipped in the
basket (tumbler). These keys should be removed and put in a safe place, yet made accessible because some will be needed throughout various phases in the installation of the dryer.
Dryers are shipped with a coin box and coin box faceplate ONLY. The coin box lock is not included and must be purchased elsewhere or the lock can be ordered as a parts order from the ADC factory.
IMPORTANT: For shipping purposes, the 10-inch (25.40 cm) exhaust adapter is shipped inside one
(1) of the dryer’s baskets (tumblers). This exhaust adapter should either be left inside the basket (tumbler) or removed and put in a safe place, and must be installed once the dryer is in place prior to making any exhaust duct connections.
The dryer can be moved to its final location while still attached to the skid or with the skid removed. With the skid removed, to make it easier to slide the dryer into its final position, slightly lower ALL four (4) leveling legs, so that the dryer will slide on the legs instead of the base frame. The dryer is equipped with four (4) leveling legs, one (1) at each corner of the dryer base. The legs can be adjusted by either tilting and properly supporting the dryer, and adjusting from underneath with an open end wrench (or adjustable wrench). Or, by removing the rear lower back panel and/or front lower service panel and adjusting the leveling leg with a 1/4” socket.
IMPORTANT: When tilting the dryer to adjust the leveling legs, be sure to properly support the
bottom of the dryer with a block of wood or similar object. Failure to do so can cause personal injury.
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B. LOCATION OF THE DRYER
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1­M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be
removed from the floor area that the dryer is to rest on.
IMPORTANT: “The dryer must be installed on noncombustible floors only.”
2. Even though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately 2 feet (0.61 meters) away from the nearest obstruction, i.e., wall, for ease of installation, maintenance, and service.
3. The dryer must be installed with a proper exhaust duct connection to the outside.
4. The dryer must be installed with provisions for adequate combustion and make-up air supply.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every
6 months, inspect the exhaust ducting and remove any lint buildup.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40º F (4.44º C) and 130º F (54.44º C).
C. DRYER ENCLOSURE REQUIREMENTS
Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 24-inches (60.96 cm) above the dryer outer top, except along the front of the dryer which may be closed in if desired.
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