American Dryer AD-200 Parts Diagram

AD-200 Phase 7
(Non-Tilt)
(Auto Door)
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
www .amdry.com
091800DMG/calbert
ADC Part No. 450024
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
AD-200 Non-Tilt
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Front/Rear Panel Assembly
Automatic Door............................................................................................................................ 3, 4
Rear Panel Assembly
1 Auto Door ..................................................................................................................................... 5
Side Panel Assemblies ............................................................................................................................ 6
Left Control Door Assembly
For 1 Door or 2 Door Models ................................................................................................................ 7
Front Control Door Assembly............................................................................................................. 8. 9
Left Load Door Assembly
Automatic Door........................................................................................................................ 10, 11
Right Load Door Assembly
Automatic Door........................................................................................................................ 12, 13
Right Rear Control Door Assembly
2 Door Models ONL Y ............................................................................................................. 14, 15
Pneumatic Assembly
Automatic Door.............................................................................................................................. 16
Magnetic Door Switch Assembly .......................................................................................................... 17
Left Hand Electrical Control Panel Assembly
For Models Mfd. with Thermal-Magnetic Protection ONL Y...................................................... 18, 19
Right Hand Electrical Control Panel................................................................................................. 20, 21
Base Main Electrical Junction Box Assembly
For Models Mfd. with Thermal-Magnetic Protection ONL Y...................................................... 22, 23
Basket (Tumbler) Drive Shaft Assembly .......................................................................................... 24, 25
Idler Shaft and Basket (Tumbler) Assembly ........................................................................................... 26
Basket (Tumbler) Retaining Wheel Assembly ......................................................................................... 27
Lint Drawer/Basket Assembly............................................................................................................... 28
T emperature Sensor Bracket Assembly ................................................................................................. 29
Tilt Fan Motor Assembly
For Gas Models ONL Y............................................................................................................ 30, 31
Fan Motor Assembly
For Steam Models ONLY ........................................................................................................ 32, 33
Drive Motor Assembly.......................................................................................................................... 34
Air Jet Assembly................................................................................................................................... 35
Gas Burner Assembly ..................................................................................................................... 36, 37
Sail Switch Assembly............................................................................................................................ 38
Direct Spark Ignition (DSI) Module Assembly....................................................................................... 39
Steam Coil Assembly ...................................................................................................................... 40, 41
Pneumatic V alve Assembly
1 Automatic Door with Optional Sprinkler ................................................................................. 42, 43
Pneumatic V alve Assembly
2 Automatic Door with Optional Sprinkler ................................................................................. 44, 45
Optional Sprinkler Assembly........................................................................................................... 46, 47
Sprinkler T emperature Probe Junction Box Assembly ............................................................................ 48
End of Cycle Light Assembly ................................................................................................................ 49
Sprinkler Control Panel................................................................................................................... 50, 51
Base Panel Assemblies.......................................................................................................................... 52
Rear/Front Control Panel ...................................................................................................................... 53
Right Hand Electrical Component Chart ................................................................................................ 54
Front/Rear Panel Assembly
Automatic Door
3
Illus. No. Part No. Qty. Description
1 332680 1 Left Gusset (for gas models Only)
2 150522 15 1/4-20 x 1/2” Hex Head TEK Screw
3* 821241 1 Upper Guard
4 332681 2 Right Gusset (for gas models Only)
5* 332679 1 Top Front Panel (for gas models Only)
6* 821239 1 Middle Guard
7* 8811 14 1 Left Control Door Cabinet
8* 821285 1 Bottom Guard
9 153001 8 5/16” Flat Washer
10 150501 8 5/16-18 x 3/4” Hex Head Machine Bolt
11 153002 8 5/16” Lock Washer
12 150510 12 1/4-20 x 3/4” Hex Head Machine Bolt Continued on page 4
Telephone: (508) 678-9000 Fax: (508) 678-9447
4
Continued from page 3
Illus. No. Part No. Qty. Description
13 153007 12 1/4” Lock Washer 14 153018 12 1/4” Flat Washer 15 170364 1 Bottom Door Track 16 * 88 1 1 1 5 1 Right Control Door Cabinet 17 154312 14 #10-32 x 3/4” Socket Head Cap Screw 18 170364 1 Bottom Door Track 19 --------- - Basket (tumbler) Retaining Wheel
(refer to Basket [Tumbler] Retaining Wheel Assembly on page 27)
20 150523 5 1/4-20 x 3/4” Hex Head TEK Screw 21 150617 8 3/8-16 x 1” Hex Head Machine Bolt 22 153005 8 3/8” Lock Washer 23 153004 8 3/8” Flat Washer 24* 881109 1 Front/Rear Panel Assembly 25 150501 12 5/16-18 x 3/4” Hex Head Machine Bolt 26 153002 12 5/16” Lock Washer 27 153001 12 5/16” Flat Washer 28 115998 180 Basket (tumbler) Ring Felt (sold by the inch) 29 152011 4 1/2-13 Hex Nut 30 153050 8 1/2” x 1-1/16” Flat Washer 31 153026 4 1/2” Lock Washer 32 150605 4 1/2-13 x 1-1/2” Hex Head Bolt 33 170365 1 Upper Door Track 34 153007 12 1/4” Lock Washer 35 152002 12 1/4-20 Hex Nut 36 154312 15 #10-32 x 3/4” Socket Head Cap Screw 37* 821244 2 Basket (tumbler) Retaining Wheel Cover 38 153018 12 1/4” Flat Washer 39 150523 5 1/4-20 x 3/4” Hex Head TEK Screw
Front/Rear Panel Assembly
Automatic Door
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Rear Panel Assembly (1 Auto Door)
5
Illus. No. Part No. Qty. Description
1* 821310 2 Top and Bottom Panel Assembly
2 332571 2 Rear Panel Reinforcement
3* 821312 1 Middle Back Panel Assembly
4 150625 14 5/16-18 x 1-1/4” Hex Head Machine Bolt
5 153001 28 5/16” Flat Washer
6 153002 14 5/16” Lock Washer
7 152004 14 5/16-18 Hex Nut
8* 821244 1 Basket (tumbler) Retaining Wheel Cover
9 --------- 2 Basket (tumbler) Retaining Wheel
(refer to Basket [Tumbler] Retaining Wheel Assembly on page 27)
10 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw
11 * 332787 1 Basket (tumbler) Retaining Wheel Guard
12 150301 6 #8-18 x 7/16” Phillips Pan Head TEK Screw
13 150523 32 1/4-20 x 3/4” Hex Head TEK Screw
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
6
Side Panel Assemblies
Illus. No. Part No. Qty. Description
1* 821283 1 Left Top Side Panel 2 150523 14 1/4-20 x 3/4” Hex Head TEK Screw 3* 881189 1 Lower Side Panel For Hinged Doors 4 150523 16 1/4-20 x 3/4” Hex Head TEK Screw 5* 881190 1 Locking Hinged Side Panel Door Less Locks 6 160034 2 Lock Cam ONLY
®
7 160050 2 ACE 8 160140 2 ACE
Control Door Lock Less Key (keyed to #XX4451)
®
XX4451 Key ONLY 9* 88119 1 1 Hinged Side Panel Door Assembly 10* 881283 1 Right T op Side Panel (for steam models Only) 1 1 150523 14 1/4-20 x 3/4” Hex Head TEK Screw 12* 881189 1 Lower Side Panel For Hinged Doors
®
13 160050 2 ACE
Control Door Lock Less Key (keyed to #XX4451) 14 160140 2 ACE® XX4451 Key ONLY 15 160034 2 Lock Cam ONLY 16* 88 1190 1 Locking Hinged Side Panel Door Less Locks 17 * 88 119 1 1 Hinged Side Panel Door Assembly 18 150523 16 1/4-20 x 3/4” Hex Head TEK Screw 19* 821242 1 Top Right Side Panel (for gas models Only)
* Specify color when ordering.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Control Door Assembly
For 1 Door or 2 Door Models
7
Illus. No. Part No. Qty. Description
1 160140 1 ACE® XX4451 Key ONLY 2 160050 1 ACE® Control Door Lock Less Key (keyed to #XX4451) 3 160014 1 Cam ONLY 4 112360 1 ADC Logo ONL Y (tape kit not included)
870011 1 Logo Double Tape Kit
5* 821334 1 Left Hand Control Door
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
8
Front Contr ol Door Assembly
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Front Contr ol Door Assembly
Illus. No. Part No. Qty. Description
1 821597 1 Front Right Control Door ONL Y 2 821594 1 Front Right Control Panel ONL Y
821593 1 Front Right Control Panel ONL Y with Sprinkler Option 3 122438 1 Engraved Nameplate: Load - Dry - Unload 4 122361 1 3-Position Maintained Operator 5 123203 1 Black Push Button Operator 6 122415 1 Engraved Nameplate: Forward 7 122416 1 Engraved Nameplate: Reverse 8 123202 1 White Push Button Operator 9 122413 1 Engraved Nameplate: Tilt Of f - Tilt On 10 122360 1 2-Position Maintained Operator 11 132396 2 Mounting Base with Normally Open (N.O.) and Normally Closed (N.C.)
Contact Block 12 132394 2 Mounting Base with Normally Open (N.O.) Contact Block 13 132386 1 Normally Open (N.O.) Contact Block 14 132387 4 Normally Closed (N.C.) Contact Block 15 123201 1 Green Lighted Push Button Operator 16 122410 1 Engraved Nameplate: ON 17 123212 1 24 Volt Lamp 18 132388 2 Normally Open (N.O.) Contact Block with Direct Supply 19 132395 1 Mounting Base with Normally Closed (N.C.) Contact Block 20 122421 1 Engraved Nameplate: OFF 21 123204 1 Red Push Button Operator
22 122420 1 Sprinkler Stop Nameplate
23 123200 1 Amber Lighted Push Button Operator 24 123212 1 24 Volt Lamp 25 122351 1 “EMERGENCY STOP” (E-STOP) Operator 26 122419 1 Engraved “EMERGENCY STOP” (E-STOP) Label 27 121509 6 Tie Wrap Clips 28 112571 1 Phase 7 Keyboard (touch pad) 29 134018 1 Alarm Horn Volume Control 30 128967 1 80-90 Decibel Panel Mount Alarm Horn 31 152014 4 1/4-20 Free Spin Wash Nuts 32 132395 1 Mounting Base with Normally Closed (N.C.) Contact Block 33 132387 1 Normally Closed (N.C.) Contact Block 34 153010 4 #6 S tar Washer 35 150005 4 #6-32 x 1/4” Phillips Round Head Machine Screw 36 122426 1 Caution Label 37 882896 1 Phase 7 Display Board
(for models mfd. as of October 2000)
882894 Phase 7 Display and Input/Output (I/O) Board
(for models mfd. prior to October 2000)
®
38 160140 1 ACE 39 160050 1 ACE® Control Door Lock Less Key (keyed to #XX4451)
XX4451 Key ONLY
9
Telephone: (508) 678-9000 Fax: (508) 678-9447
10
Left Load Door Assembly
Automatic Door
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Left Load Door Assembly
Automatic Door
Illus. No. Part No. Qty. Description
1* 881112 1 Left Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 11)
881106 1 Left Automatic Load Door ONLY 2 150112 4 1/4-20 x 1-1/4” Hex Head Machine Screw 3 153018 4 1/4” Flat Washer 4 153007 4 1/4” Lock Washer 5 152002 2 1/4-20 Hex Nut 6 102102 1 Magnet 7 154200 1 5/32” Pop Rivet 8 170367 2 Stainless Steel Stationary Bushing 9 170366 2 Stainless Steel Sealed Wheel 10 115995 125 Felt Gasket (sold by the inch) 11 * 334134 1 Automatic Door Bracket 12 152002 2 1/4-20 Hex Nut 13 153007 2 1/4” Lock Washer 14 170366 2 Stainless Steel Sealed Wheel 15 170367 2 Stainless Steel Stationary Bushing 16 * 881 1 33 1 Lower T rolley Assembly Complete
(includes illus. nos. 12 through 16, 18, and 19)
334123 1 Lower Trolley ONLY 17 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 18 150112 2 1/4-20 x 1-1/4” Hex Head Machine Screw 19 153018 2 1/4” Flat Washer
11
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
12
Right Load Door Assembly
Automatic Door
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Right Load Door Assembly
Automatic Door
Illus. No. Part No. Qty. Description
1* 88 11 1 3 1 Right Automatic Load Door Assembly Complete
(includes illus. nos. 1 through 12)
88 1107 1 Right Automatic Load Door ONLY 2 150112 4 1/4-20 x 1-1/4” Hex Head Machine Screw 3 153018 4 1/4” Flat Washer 4 153007 4 1/4” Lock Washer 5* 334134 1 Automatic Door Bracket 6 152002 2 1/4-20 Hex Nut 7 102102 1 Magnet 8 154200 1 5/32” Pop Rivet 9 170367 2 Stainless Steel Stationary Bushing 10 170366 2 Stainless Steel Sealed Wheel 1 1 115995 8 0 Felt Gasket (sold by the inch) 12 102215 1 Door Window
170730 - Door W indow Adhesive (10.3 oz. cartridge) 13 152002 2 1/4-20 Hex Nut 14 153007 2 1/4” Lock Washer 15 170366 2 Stainless Steel Sealed Wheel 16 170367 2 Stainless Steel Stationary Bushing 17 * 881 1 33 1 Lower Trolley Assembly Complete
(includes illus. nos. 13 through 17, 19, and 20)
334123 1 Lower Trolley ONLY 18 150301 3 #8-18 x 7/16” Phillips Pan Head TEK Screw 19 152112 2 1/4-20 x 1-1/4” Hex Head Machine Screw 20 153018 2 1/4” Flat Washer
13
* Specify color when ordering.
Telephone: (508) 678-9000 Fax: (508) 678-9447
14
Right Rear Control Door Assembly
2 Door Models ONLY
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Right Rear Control Door Assembly
2 Door Models ONLY
Illus. No. Part No. Qty. Description
1 838012 1 Right Rear Control Door ONLY 2 821797 1 Right Rear Door Control Panel 3 122438 1 Engraved Nameplate: Load - Dry -Unload 4 122361 1 3-Position Maintained Operator 5 123202 1 White Push Button Operator 6 122360 1 2-Position Maintained Operator 7 122413 1 Engraved Nameplate: Tilt Off - Tilt On 8 123203 1 Black Push Button Operator 9 122416 1 Engraved Nameplate: Reverse 10 122415 1 Engraved Nameplate: Forward 11 122419 1 Engraved “EMERGENCY STOP” (E-Stop) Label 12 122351 1 “EMERGENCY STOP” (E-Stop) Operator 13 132394 1 Mounting Base with Normally Open (N.O.) Contact Block 14 132386 1 Normally Open (N.O.) Contact Block 15 132387 2 Normally Closed (N.C.) Contact Block 16 132394 1 Mounting Base with Normally Open (N.O.) Contact Block 17 132396 1 Mounting Base with Normally Open (N.O.) and Normally Closed (N.C.)
Contact Block
18 132396 1 Mounting Base with Normally Open (N.O.) and Normally Closed (N.C.)
Contact Block 19 132395 1 Mounting Base with Normally Closed (N.C.) Contact Block 20 132387 1 Normally Closed (N.C.) Contact Block 21 152014 4 1/4-20 Free Spin Wash Nut 22 121509 6 Tie Wrap Clips 23 160140 1 ACE 24 160050 1 ACE® Control Door Lock Less Key (keyed to # XX4451) 25 160014 1 Cam ONLY
®
XX4451 Key ONLY
15
Telephone: (508) 678-9000 Fax: (508) 678-9447
16
Pneumatic Assembly
Automatic Door
Illus. No. Part No. Qty. Description
1 150308 8 #8-32 x 2-1/2” Phillips Pan Head Machine Screw 2 153000 8 #8 Flat Washer 3 100431 1 Cable Cylinder 4 128978 4 1/8” N.P.T. x 1/4” Tube Flow Control 5 143156 2 1/4” Poly Tee 6 143154 2 1/4” Brass Poly Connector 7 143110 38 1/4” Poly-Flo Tubing (sold by the foot) 8 153012 4 #8 S tar Washer 9 150103 4 #8-32 x 3/4” Phillips Round Head Machine Screw 10 152001 4 #8-32 Hex Nut 1 1 100431 1 Cable Cylinder 12 153000 8 #8 Flat Washer 13 153012 8 #8 S tar Washer 14 152001 8 #8-32 Hex Nut
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
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