American Dryer AD-120ES Parts Diagram

AD-120ES Parts Manual

Phase 7

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

T elephone: [phone] / Fax: [phone]

e-mail: techsupport@amdry .com

www .amdry .com

ADC Part No. 450217

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.

W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.

Important

For your convenience, log the following information:

DA TE OF PURCHASE ____________________________ MODEL NO. __________________________________________

RESELLER’S NAME _______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

AD-120ES Phase 7

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory ,
you can F AX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORT ANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.

Table of Contents

Control Door Assembly .......................................................................................................................... 3

Phase 7 Non-Coin Microprocessor Control Panel Assembly ................................................................... 4

Front Door Assembly ............................................................................................................................. 5

Dual T imer Control Box Assembly ...................................................................................................... 6, 7

Dual Timer “T ap T ouch” Controls............................................................................................................ 8

Front Panel Assembly ............................................................................................................................. 9

Main Door Switch Assembly ................................................................................................................. 10

Lint Drawer/Lint Drawer Switch Box Assemblies

For Models Mfd. as of March 25, 2003 ........................................................................................... 11

Lint Drawer/Lint Drawer Switch Box Assemblies

For Models Mfd. prior to March 25, 2003 ....................................................................................... 12

Lint Door Assembly.............................................................................................................................. 13

Microprocessor Controller (Computer) T emperature Sensor Bracket Assembly ..................................... 14

Dual Timer T emperature Sensor Bracket Assembly................................................................................ 15

Basket (Tumbler)/Support Assemblies ............................................................................................. 16, 17

Basket (Tumbler) Bearing Mount Assembly ..................................................................................... 18, 19

Idler Bearing Mount Assembly ........................................................................................................ 20, 21

Basket (Tumbler) Drive Motor Mount Assembly ............................................................................. 22, 23

Blower Motor Mount Assembly ...................................................................................................... 24, 25

Direct Spark Ignition (DSI) Burner Assembly

For Gas Models Only ................................................................................................................. 26, 27

Direct Spark Ignition (DSI) Module Assembly................................................................................. 28, 29

Electric Oven Assembly

For Electric Models Only............................................................................................................ 30, 31

Electric Oven Relay Box Assembly

208-240 VAC 3ø 50/60 Hz.............................................................................................................. 32

Electric Oven Relay Box Assembly

380-416/480 VAC 3ø 50/60 Hz....................................................................................................... 33

Sail Switch Assembly............................................................................................................................ 34

Steam Damper Assembly

For Steam Models Only ................................................................................................................... 35

Microprocessor Reversing Contactor Mounting Panel Assembly (Gas and Steam)

208-240 Volt 3ø – For Models Mfd. prior to February 3, 2002 ........................................................ 36

Microprocessor Reversing Contactor Mounting Panel Assembly (Gas and Steam)

380-416 Volt 3ø – For Models Mfd. prior to February 3, 2002 ........................................................ 37

Microprocessor Reversing Contactor Mounting Panel Assembly (Electric)

208-240 Volt 3ø – For Models Mfd. prior to February 2003 ............................................................ 38

Microprocessor Reversing Contactor Mounting Panel Assembly (Electric)

380-480 Volt 3ø – For Models Mfd. prior to February 2003 ............................................................ 39

Microprocessor Reversing Contactor Mounting Panel Assembly (Electric)

208-240 Volt 3ø – For Models Mfd. as of February 2003 ................................................................ 40

Microprocessor Reversing Contactor Mounting Panel Assembly (Electric)

380-480 Volt 3ø – For Models Mfd. as of February 2003 ................................................................ 41

Microprocessor Reversing Contactor Mounting Panel Assembly (Gas and Steam)

208-240 Volt – For Models Mfd. as of February 3, 2003 ........................................................... 42, 43

Microprocessor Reversing Contactor Mounting Panel Assembly (Gas and Steam)

380-416 Volt – For Models Mfd. as of February 3, 2003 ........................................................... 44, 45

Microprocessor Reversing Contactor Mounting Panel Assembly (Gas and Steam)

460-480 Volt – For Models Mfd. as of February 25, 2003 ......................................................... 46, 47

Electric Oven Component Application Listings

For Electric Models Only.................................................................................................................. 48

Electric Oven Power Distribution

72 kW 208-240 VAC 3ø 50/60 Hz.................................................................................................. 49

Electric Oven Power Distribution

72 kW 380-416/440-480 VAC 3ø 50/60 Hz ................................................................................... 50

Electric Oven Power Distribution

60 kW 380-416/480 VAC 3ø 50/60 Hz........................................................................................... 51

72 kW Electric Oven Assembly ............................................................................................................ 52

60 kW Electric Oven Assembly ............................................................................................................ 53

Extended Back Guard Assembly ........................................................................................................... 54

S.A.F .E. Solenoid Assembly ................................................................................................................. 55

S.A.F .E. Temperature Probe Assembly ................................................................................................. 56

Control Door Assembly

3

Illus. No. Part No. Qty. Description

1 883765* 1 Control Door Assembly (for gas and electric models Only)

(includes illus. nos. 1 and 3)

883766* 1 Control Door Assembly (for steam models Only)

(includes illus. nos. 1 and 3)

2 112360 1 ADC Logo
3 117604 1 1/8” x 3/8” Noise Suppression Tape
4 150314 4 #10-32 x 1/2” TORX Screw
5 154011 4 #10-32 Multi-Thread U-Nut

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

4

Phase 7 Non-Coin Micropr ocessor Contr ol Panel Assembly

Illus No. Part No. Qty. Description

1 112571 1 Phase 7 Non-Coin Keyboard
2 850979 1 Phase 7 Non-Coin Microprocessor Controller (computer) Panel ONLY
3 883732 1 Phase 7 Non-Coin Reversing Microprocessor Controller (computer)

Control Panel Assembly Complete
(includes illus. nos. 1 through 7)

883745 1 Phase 7 Non-Coin Microprocessor Controller (computer) ONLY
4 150005 4 #6-32 x 3/4” Phillips Round Head Machine Screw
5 153010 4 #6 Star Washer
6 136016 1 5-amp Fuse
7 136097 1 500-mA (Slo-Blo) Fuse

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Front Door Assembly

5

Illus. No. Part No. Qty. Description

1 883252 1 Large Black Main Door Handle
2 151010 1 #10-32 Hex Acorn Lock Nut (black)
3 150120 1 #10-32 x 0.4375 Door Latch Screw
4 152014 6 1/4-20 Free Spin Wash Nut
5 102214 1 30” Door Glass
6 102357 1 Large Steel Door Gasket
7 151013 4 #10-32 Acorn Nut (black)
8 150683 6 1/4-20” x 5/8” Carriage Bolt
9 102361 1 3/32” x 1/2” Black Gasket Tape
10 835056 1 Door Hinge
11 835057 1 Cold Rolled Steel (CRS) Door Ring Assembly
12 110006 2” 1/2” Black Strapping Tape

--- 883083 1 Black Large Cold Rolled Steel (CRS) Main Door Assembly
(includes illus. nos. 1 through 12)

Telephone: [phone] Fax: [phone]

6

Dual T imer Contr ol Box Assembly

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual T imer Contr ol Box Assembly

Illus. No. Part No. Qty. Description

1 150100 2 #8-32 x 1/2” Phillips Round Head Machine Screw
2 141403 1 24 V AC Transformer – 50/60 Hz (for gas models and steam models Only)
3 151001 2 #8-23 Pal Nut
4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
5 120715 1 30-Position Terminal Block
6 151000 2 #6-32 Pal Nut
7 150102 * #8 x 3/8” Phillips Round Head TEK Screw
8 136057 2 1/2-amp (Slo-Blo) Fuse ONL Y

182453 1 Amp (fast acting) Fuse (for electric models Only)
9 136008 * Fuse Block/Strip ONLY
10 150413 1 #10-16 x 1/2” Torx Crimptite Screw
11 121010 1 L-70 Ground Lug
12 122631 1 6-Pin Connector ONLY
13 122705 * Socket Terminal ONLY
14 122704 * Pin Terminal ONLY
15 122630 1 6-Pin Connector ONLY

137025 1 6/15-Position Strain Relief (not illustrated)
16 122625 1 15-Pin Connector ONLY
17 122704 12 Pin Terminal ONL Y
18 122705 12 Socket Terminal ONLY
19 122626 1 15-Pin Socket Connector ONLY

--- 122801 1 Pin/Socket Extraction T ool

7

* As required (either 2 or 3).

Telephone: [phone] Fax: [phone]

8

Dual Timer “Tap Touch” Controls

Illus. No. Part No. Qty. Description

1 124030 1 15 Minute Timer – 24 VAC
2 124025 1 60 Minute Timer – 24 VAC
3 824175 1 Red Pilot Light – 24 VAC
4 122301 1 “Tap Touch” Switch
5 131932 3 Relay SPST 24 Volt
6 120708 1 Terminal Closed Block
7 151000 6 #6-32 Pal Nut
8 824067 1 Dual Timer Panel ONLY
9 153010 2 #6 Star Washer
10 152000 2 #6-32 Hex Nut
1 1 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw
12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
13 112563 1 Dual Timer Panel Overlay
14 124104 1 Pure Touch Knob with Red Pointer
15 124105 1 Pure Touch Knob with Blue Pointer

--- 824296 1 Dual Timer Panel Complete Assembly
(includes illus. nos. 1 through 15)

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Front Panel Assembly

9

Illus. No. Part No. Qty. Description

1 883083 1 Black Cold Rolled Steel (CRS) Main Door Assembly
2 150445 2 Socket Cap Screw (black)
3 170331 1 Bottom Hinge Block
4 153031 2 Nylon W asher
5 150445 2 Socket Cap Screw (black)
6 170329 1 Top Hinge Block
7 851081 1 Front Panel Assembly for Cold Rolled Steel (CRS) Door
8 801786 1 Main Door Switch and Housing
9 150301 2 #8 x 7/16” Phillips Head TEK Screw
10 170330 1 Friction Door Latch
11 154215 2 5/32” x 1/4” Rivet

Telephone: [phone] Fax: [phone]

10

Main Door Switch Assembly

Illus. No. Part No. Qty. Description

1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw
2 152013 2 #6-32 Hex Nut
3 153010 2 #6 Star Washer
4 137005 1 Single-Pole Door Switch
5 150445 4 1/4-20 x 3/4” Socket Head Cap Screw
6 881687 1 Main Door Switch Housing ONL Y (white)

881695 1 Main Door Switch Housing ONL Y (blue)
881702 1 Main Door Switch with Housing Assembly (white)

(includes illus. nos. 1 through 4 and 6)

881700 1 Main Door Switch with Housing Assembly (blue)

(includes illus. nos. 1 through 4 and 6)

7 150443 2 1/4-20 x 3/4” Stainless Steel Cap Screw
8 881441 1 Bottom Hinge Block (white)

881735 1 Bottom Hinge Block (blue)

9 881440 1 Top Hinge Block (white)

881736 1 Top Hinge Block (blue)

10 153031 1 Nylon Washer

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Lint Drawer/Lint Drawer Switch Box Assemblies

For Models Mfd. as of March 25, 2003

11

Illus. No. Part No. Qty. Description

1 108209 1 Lint Bag
2 154211 11 Button Head Rivet
3 850949 1 Lint Basket
4 801137 1 Lint Drawer Handle

801138 1 Stainless Steel Lint Drawer Handle
883828 1 Stainless Steel Lint Drawer Assembly

(includes illus. nos. 2 through 4)

883829 1 Lint Drawer Assembly

(includes illus. nos. 2 through 4)
5 122116 1 Lint Drawer Switch ONLY
6 122605 1 4-Pin Socket Connector
7 122701 2 Socket Terminal ONLY

122801 1 Pin/Socket Extraction T ool

8 882507 1 Lint Drawer Switch Box Assembly Complete

(includes illus. nos. 6 through 8 and 15)
9 122700 2 Pin Terminal ONLY
10 122604 1 4-Pin Connector
11 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
12 319076 1 Right Hand Divider Panel
13 319077 1 Left Hand Divider Panel
14 150301 14 #8-18 x 7/16” Phillips Pan Head TEK Screw
15 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw

Telephone: [phone] Fax: [phone]

12

Lint Drawer/Lint Drawer Switch Box Assemblies

For Models Mfd. prior to March 25, 2003

Illus. No. Part No. Qty. Description

1 802106 1 Lint Basket Assembly

802125 1 Stainless Steel Lint Basket Assembly
2 122116 1 Lint Drawer Switch ONLY
3 122605 1 4-Pin Socket Connector
4 122701 2 Socket Terminal ONLY

122801 1 Pin/Socket Extraction T ool
5 882507 1 Lint Drawer Switch Box Assembly Complete

(includes illus. nos. 3 through 6)
6 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw
7 122700 2 Pin Terminal ONLY
8 122604 1 4-Pin Connector
9 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
10 319076 1 Right Hand Divider Panel
1 1 319077 1 Left Hand Divider Panel
12 150301 14 #8-18 x 7/16” Phillips Pan Head TEK Screw

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Lint Door Assembly

13

Illus. No. Part No. Qty. Description

1 824256* 1 Lint Door Assembly

(includes illus. nos. 1, 2, and 4)

820021 1 Stainless Steel Lint Door Assembly
2 117602 5 Gasket (sold by the foot)
3 150309 5 #10-16 x 1/2” Hex Head TEK Crimptite Screw
4 117604 8 Neoprene Sponge Tape (sold by the foot)

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

14

Microprocessor Controller (Computer) Temperature Sensor Bracket Assembly

Illus. No. Part No. Qty. Description

1 820022 1 Microprocessor Controller (computer) Temperature Sensor Bracket

Assembly Complete
(includes illus. nos. 1 through 10)

331295 1 Temperature Sensor Bracket ONLY
2 154007 2 1/4” Tinnerman Push On Fastener
3 880251 1 1/4” Temperature Sensor Probe Assembly

(includes illus. nos. 2, 3, and 8 through 10)
4 152000 2 #6-32 Hex Nut
5 153010 2 #6 Star Washer
6 130302 1 225° Large Automatic Reset Thermostat ONLY
7 150000 2 #6-32 x 1/4” Round Head Machine Screw
8 121028 2 Insulated Terminal
9 122605 1 4-Pin Socket Connector ONLY
10 122701 4 Socket Terminal ONLY
1 1 122604 1 4-Pin Connector ONLY
12 122700 4 Pin Terminal ONL Y

122801 1 Pin/Socket Extraction T ool

13 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual T imer T emperatur e Sensor Bracket Assembly

15

Illus. No. Part No. Qty. Description

1 801404 1 Dual Timer Sensor Bracket Assembly Complete

(includes illus. nos. 1 through 11 and 15)

331295 1 Sensor Bracket ONLY
2 152000 5 #6-32 Hex Nut
3 153010 5 #6 Star Washer
4 130302 1 225° Large Thermostat ONLY
5 130107 1 160° Large Thermostat ONLY
6 130109 1 140° Large Thermostat ONLY
7 130101 1 180° Large Thermostat ONLY
8 150001 5 #6-32 x 1/2” Phillips Round Head Machine Screw
9 121028 8 Insulated Terminal
10 122605 1 4-Pin Socket (female) Connector ONLY

840062 1 Sensor Bracket Harness Assembly

(includes illus. nos. 9 through 11)
11 122701 4 Socket Terminal ONLY
12 122604 1 4-Pin Connector ONLY
13 122700 4 Pin Terminal ONLY

122801 1 Pin/Extraction Tool
14 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
15 840065 1 Sensor Jumper Harness ONLY

Telephone: [phone] Fax: [phone]

16

Basket (T umbler)/Support Assemblies

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781