American Dryer AD-115ES Parts Diagram

AD-115ES Parts Manual

24 VAC Phase 5

2000

American Dryer Corporation

88 Currant Road

Fall River MA 02720-4781 USA

Telephone: [phone] / Fax: [phone]

e-mail: [e-mail]

www.adclaundry.com

ADC Part No. 450423-3

Retain This Manual In A Safe Place For Future Reference

American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.

POUR VOTRE SÉCURITÉ

Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables dans le voisinage de cet
appareil ou de yout autre appareil.

Important

For your convenience, log the following information:

DATE OF PURCHASE __________________________________________________ MODEL NO. ______________________

RESELLER’S NAME ______________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

AD-115ES

________________________________________________________________________________________

Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to the ADC Parts Department at (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.

The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the
various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.

Table of Contents

Control Door Assembly .......................................................................................................................... 3

Microprocessor Control Panel Assembly ................................................................................................. 4

Control Box Assembly ............................................................................................................................ 5

Dual Timer Control Panel Assembly .................................................................................................... 6, 7

Dual Timer Control Box Assembly ...................................................................................................... 8, 9

Front Panel Main Door Assembly ................................................................................................... 10, 11

Main Door Switch Assembly ................................................................................................................. 12

Lint Drawer/Lint Drawer Switch Box Assemblies .................................................................................. 13

Drop Lint Door Assembly ..................................................................................................................... 14

Microprocessor Temperature Sensor Bracket Assembly ........................................................................ 15

Non-Microprocessor Temperature Sensor Bracket Assembly .......................................................... 16, 17

Basket (Tumber)/Support Assemblies .............................................................................................. 18, 19

Basket (Tumbler) Bearing Mount Assembly ..................................................................................... 20, 21

Idler Bearing Mount Assembly ........................................................................................................ 22, 23

Totally Enclosed, Fan-Cooled (T.E.F.C.) Basket (Tumbler) Motor Mount Assembly ........................ 24, 25

Blower Motor Mount Assembly

For Models Mfd. as of July 17, 2000 ................................................................................... 26, 27

Blower Motor Mount Assembly

For Gas Models ONLY Mfd. prior to July 17, 2000 ............................................................ 28, 29

Blower Motor Mount Assembly

For Electric Models ONLY Mfd. prior to July 17, 2000 ...................................................... 30, 31

Blower Motor Mount Assembly

For Steam Models ONLY Mfd. prior to July 17, 2000 ........................................................ 32, 33

Direct Spark Ignition (DSI) Burner Assembly

For Gas Models ONLY ......................................................................................................... 34, 35

Electric Oven Assembly

For Models Mfd. as of March 24, 2000 ............................................................................... 36, 37

Electric Oven Assembly

For Models Mfd. prior to March 24, 2000 ........................................................................... 38, 39

Electric Oven Relay Box Assembly

208/240 VAC 3Ø 50/60 Hz ......................................................................................................... 40

Electric Oven Relay Box Assembly

380/416/480 VAC 3Ø 50/60 Hz .................................................................................................. 41

Steam Damper Assembly ................................................................................................................ 42, 43

Microprocessor Reversing Relay Panel Assembly

208-240V 3Ø 3 Wire .................................................................................................................. 44

Microprocessor Reversing Relay Panel Assembly

575V 3Ø 3.4 Wire ...................................................................................................................... 45

Timer Reversing Relay Panel Assembly

208-240V 3Ø 3.4 Wire ............................................................................................................... 46

Timer Reversing Relay Panel Assembly

460-480V 3Ø 3.4 Wire ............................................................................................................... 47

Back Guard Assembly

For Models Mfd. as of July 17, 2000 ......................................................................................... 48

Back Guard Assembly

For Models Mfd. prior to July 17, 2000 ..................................................................................... 49

Step Down Transformer Usage Listing .................................................................................................. 50

Direct Spark Ignition (DSI) Burner Assembly Specifications .................................................................. 51

60 Kw and 72 Kw Electric Oven Component Application Charts .......................................................... 52

Electric Oven Power Distribution

For 60 Kw 208/240 VAC Microprocessor Models ..................................................................... 53

Electric Oven Power Distribution

For 60 Kw 380/416/480 VAC Microprocessor Models .............................................................. 54

Electric Oven Power Distribution

For 60 Kw 208/240 VAC Dual Timer Models ............................................................................ 55

Electric Oven Power Distribution

For 60 Kw 380/416/480 VAC Dual Timer Models ..................................................................... 56

Electric Oven Power Distribution

For 72 Kw 208/240 VAC Microprocessor Models ..................................................................... 57

Electric Oven Power Distribution

For 72 Kw 380/416/480 VAC Microprocessor Models .............................................................. 58

Electric Oven Power Distribution

For 72 Kw 208/240 VAC Dual Timer Models ............................................................................ 59

Electric Oven Power Distribution

For 72 Kw 380/416/480 VAC Dual Timer Models ..................................................................... 60

Electric Oven Power Distribution

For 72 Kw 380/416/480 VAC Models ......................................................................................... 61

Electric Oven Wiring

For ALL 208/240 VAC Models.................................................................................................... 62

Electric Oven Wiring

For ALL 380/416/480 VAC Models............................................................................................. 63

Additional Parts Available ..................................................................................................................... 64

Control Door Assembly

3

Illus. No. Part No. Qty. Description

1 850491* 1 Control Door Assembly ONLY

(for gas models and electric models Only)

850492 1 Stainless Steel Control Door Assembly ONLY

(for gas models and electric models Only)

850489* 1 Short Control Door ONLY

(for steam models Only)

850490 1 Stainless Steel Short Control Door ONLY

(for steam models Only)

2 852011 2 Control Door Locking Hardware

(includes illus. nos. 2 and 3)

882541 2 Spring Turn Latch Assembly
3 159998 2 Slotted Stud For Pawl Latch
4 112360 1 ADC Logo ONLY

870011 1 Logo Double Tape Kit
5 150309 9 #10-16 x 1/2” Hex Head TEK Crimptite Screw
6 102600 1 Control Door Support Rod Catch
7 102601 1 Control Door Rod Retainer Clip
8 102505 1 Control Door Support Rod

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

4

Microprocessor Control Panel Assembly

Illus. No. Part No. Qty. Description

1 112535 1 OPL English Keyboard Label Assembly

112276 1 OPL Stick-On Labels (English Only) ... Not Illustrated
112275 1 OPL Stick-On Labels (Spanish, Italian, and Hebrew) ... Not Illustrated
112277 1 3-Language OPL Stick-On Labels

(English, Spanish, and Hebrew) ... Not Illustrated

112278 1 5-Language OPL Stick-On Labels

(Italian, Dutch, French, German, and Chinese) ... Not Illustrated

2 880836 1 Microprocessor Control Panel ONLY

801260 1 Microprocessor Control Panel ONLY with Battery Bracket
801215 1 Microprocessor Control Panel Assembly Complete

(includes illus. nos. 1 through 5 and 7)

801214 1 Microprocessor Control Panel Assembly Complete with Battery Option

(includes illus. nos. 1 through 5 and 7)

3 137231 1 Phase 5 OPL Reversing Controller ONLY

824998 1 Phase 5 Battery Clip
4 153010 2 #6 Star Washer
5 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
6 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
7 136048 1 1/8-Amp (slo blo) Fuse ONLY

IMPORTANT: Check label on computer chip to verify correct part number for controller.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Control Box Assembly

5

Illus. No. Part No. Qty. Description

1 150100 2 #8-32 x 1/2” Phillips Round Head Machine Screw
2 141403 1 24 VAC Transformer - 50/60 Hz
3 151001 2 #8-32 Pal Nut
4 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
5 120715 1 30-Position Terminal Block
6 151000 2 #6-32 Pal Nut
7 150102 2 or 3 #8 x 3/8” Phillips Pan Head TEK Screw
8 136057 2 1/2-Amp (slo blo) Fuse ONLY

182453 1 6-Amp Fuse (for electric models Only)
9 136008 2 or 3 Fuse Block/Strip ONLY
10 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
11 131932 1 24 VAC Relay (for electric models Only)
12 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
13 121010 1 L70-14-4 Ground Lug
14 122631 1 6-Pin Socket Connector ONLY
15 122705 * Socket Terminal ONLY
16 122704 * Pin Terminal ONLY
17 122630 1 6-Pin Connector ONLY

137025 1 6/15-Position Strain Relief ... Not Illustrated
18 122625 1 15-Pin Connector ONLY
19 122704 12 Pin Terminal ONLY
20 122705 12 Socket Terminal ONLY
21 122626 1 15-Pin Socket Connector ONLY
22 122706 11 Microprocessor Socket ONLY
23 122641 1 15-Pin Microprocessor Connector ONLY

-- 122800 1 Microprocessor (female) Pin Extraction Tool

-- 122801 1 Pin/Socket Extraction Tool

* As required (either 2 or 3).

Telephone: [phone] Fax: [phone]

6

Dual Timer Control Panel Assembly

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual Timer Control Panel Assembly

Illus. No. Part No. Qty. Description

1 123005 1 Red Indicator Light - 24 VAC
2 122400 1 Rocker Heat Selector Switch
3 880838 1 Dual Timer Control Panel Assembly Complete - 24 VAC

(includes illus. nos. 1 through 15 and 17 through 21)

880837 1 Dual Timer Control Panel ONLY
4 131917 1 Push to Start Relay - 24 VAC
5 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw
6 154001 2 #10-24 Speed Nut
7 152000 2 #6-32 Hex Nut
8 153010 2 #6 Star Washer
9 120730 1 30-Position Terminal Block
10 153565 2 #6-32 x 1” Clinch Stud
11 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw
12 153560 2 #6-32 x 1/2” Clinch Stud
13 131931 1 Dual Timer Relay - 24 VAC
14 151000 2 #6-32 Pal Nut
15 112050 1 Dual Timer Label ONLY
16 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
17 124103 2 Arrow Timer Knob
18 124025 1 60 Minute Timer - 24 VAC
19 124030 1 15 Minute Timer - 24 VAC
20 122602 1 9-Pin Connector ONLY
21 122700 7 Pin Terminal ONLY

-- 122801 1 Pin/Socket Extraction Tool

7

Telephone: [phone] Fax: [phone]

8

Dual Timer Control Box Assembly

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Dual Timer Control Box Assembly

Illus. No. Part No. Qty. Description

1 122603 1 9-Pin Socket Connector
2 122701 7 Socket Terminal ONLY

122801 1 Pin/Socket Extraction Tool
3 315010 1 9-Pin Connector Bracket
4 150300 2 #10 x 1/2” Hex Washer TEK Screw
5 150100 2 #8-32 x 1/2” Phillips Round Head Machine Screw
6 132070 1 24 VAC Transformer - 50/60 Hz
7 151001 2 #8-32 Pal Nut
8 150002 2 #6-32 x 1” Phillips Round Head Machine Screw
9 120715 1 30-Position Terminal Block
10 151000 2 #6-32 Pal Nut
11 150301 2 or 3 #8-18 x 7/16” Phillips Pan Head TEK Screw
12 136057 2 1/2-Amp (slo blo) Fuse ONLY

182453 1 6-Amp Fuse (for electric models Only)
13 136008 2 or 3 Fuse Block/Strip ONLY
14 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
15 131932 1 24 VAC Relay (for electric models Only)
16 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
17 121010 1 L70-14-4 Ground Lug
18 122631 1 6-Pin Socket Connector ONLY
19 122705 2 Socket Terminal ONLY
20 122704 2 Pin Terminal ONLY
21 122630 1 6-Pin Connector ONLY

137025 1 6/15-Position Strain Relief ... Not Illustrated
22 122625 1 15-Pin Connector ONLY
23 122704 10 Pin Terminal ONLY
24 122705 10 Socket Terminal ONLY
25 122626 1 15-Pin Socket Connector ONLY

-- 122801 1 Pin/Socket Extraction Tool

9

Telephone: [phone] Fax: [phone]

10

Front Panel Main Door Assembly

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Front Panel Main Door Assembly

Illus. No. Part No. Qty. Description

1 800349* 1 Right Hand Front Panel Assembly (formed rings)

(includes illus. nos. 1, 4, and 5)

850751 1 Stainless Steel Right Hand Front Panel Assembly

(includes illus. nos. 1, 4, and 5)

882110 1 Right Hand Front Panel Assembly Panels with Welded Rings

(includes illus. nos. 1, 4, and 5)
2 150309 15 #10-16 x 1/2” Hex Head TEK Crimptite Screw
3 150311 12 #10-16 x 3/4” Phillips Hex Head Type 1 Zinc
4 170340 3 3-1/2” Stainless Steel Striker Pad
5 154200 6 5/32” Pop Rivet
6 102308 1 Door Gasket ONLY (94” length)
7 102210 1 20-7/16” Door Glass ONLY

170730 1 Glass Adhesive (10.3 oz. cartridge)
8 150401 3 #10-24 x 1-1/4” Phillips Taptite Screw
9 306801 6 Magnet Keeper ONLY
10 102102 6 1” x 3/4” x .197” Main Door Magnet ONLY
11 150309 9 #10-16 x 1/2” Hex Head TEK Crimptite Screw
12 180151 1 35” Granite Main Door Handle ONLY
13 800265* 1 Main Door Assembly Complete with Granite Handle

(includes illus. nos. 6 through 13)

800266 1 Stainless Steel Main Door Assembly Complete with Granite Handle

(includes illus. nos. 6 through 13)

800122* 1 Main Door Assembly with Glass Gasket ONLY

(includes illus. nos. 6, 7, and 13)

800123 1 Stainless Steel Main Door Assembly with Glass Gasket ONLY

(includes illus. nos. 6, 7, and 13)
14 150430 10 #10 x 1/2” Phillips Self Drilling Screw
15 180156 1 35” Granite Main Door Hinge Block ONLY

11

* Specify color when ordering.

Telephone: [phone] Fax: [phone]

12

Main Door Switch Assembly

For Models Mfd. as of December 15, 1994

Illus. No. Part No. Qty. Description

1 821098 1 Main Door Switch Assembly Complete

(includes illus. nos. 1 through 4 and 6)
821097 1 Main Door Switch Bracket Assembly ONLY
102405 1 Main Door Switch Actuator ONLY

2 150309 2 #10-16 x 1/2” Hex Head TEK Crimptite Screw
3 102405 1 Main Door Switch Actuator ONLY
4 137005 1 Main Door Switch ONLY
5 121028 2 1/4” x .032 Insulated Terminal ONLY
6 180156 1 35” Granite Main Door Hinge Block ONLY
7 122705 2 Socket Terminal ONLY
8 122626 1 15-Pin Socket Connector ONLY

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Lint Drawer/Lint Drawer Switch Box Assemblies

13

Illus. No. Part No. Qty. Description

1* 835011 1 Stainless Steel Lint Drawer Assembly Complete

(for models mfd. as of September 5, 2000)

880871 1 Lint Drawer Assembly Complete

(includes illus. nos. 1 and 2)
For Models Mfd. prior to September 5, 2000

820355 1 Stainless Steel Lint Basket

(includes illus. nos. 1 and 2)
For Models Mfd. prior to September 5, 2000

2 820017 1 Lint Screen Assembly ONLY

(for models mfd. prior to September 5, 2000)
3 122116 1 Lint Drawer Switch ONLY
4 122605 2 4-Pin Socket (female) Connector ONLY
5 122701 4 Socket Terminal ONLY

122801 1 Pin/Socket Extraction Tool

6 800478 1 Guarded Lint Drawer Switch Assembly

(includes illus. nos. 4 through 7)

304034 1 Lint Drawer Switch Box ONLY
7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
8 122700 4 Pin Terminal ONLY
9 122604 2 4-Pin Connector ONLY
10 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw

* Specify color when ordering.

NOTE: For current gasket placement refer to Drop Lint Door Assembly on page 14.

Telephone: [phone] Fax: [phone]

14

Drop Lint Door Assembly

Illus. No. Part No. Qty. Description

1 880870* 1 Drop Lint Door Assembly

(includes illus. nos. 1, 2, and 4)

880872 1 Stainless Steel Drop Lint Door Assembly

(includes illus. nos. 1, 2, and 4)
2 117602 5 Gasket (sold by the foot)
3 150309 5 #10-16 x 1/2” Hex Head TEK Crimptite Screw
4 117600 5 Noise Suppressor Tape (sold by the foot)

* Specify color when ordering.

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Microprocessor Temperature Sensor Bracket Assembly

15

Illus. No. Part No. Qty. Description

1 820022 1 Temperature Sensor Bracket Assembly Complete

(includes illus. nos. 1 through 10)

331295 1 Temperature Sensor Bracket ONLY
2 154007 2 1/4” Tinnerman Push On Fastener
3 880251 1 1/4” Temperature Sensor Probe Assembly

(includes illus. nos. 2, 3, 8, 9, and 10)
4 152000 2 #6-32 Hex Nut
5 153010 2 #6 Star Washer
6 130112 1 225º Large Automatic Reset Thermostat ONLY
7 150005 2 #6-32 x 1/4” Phillips Round Head Machine Screw
8 121028 2 1/4” x .032 Insulated Terminal ONLY
9 122605 1 4-Pin Socket (female) Connector ONLY
10 122701 4 Socket Terminal ONLY
11 122604 1 4-Pin Connector ONLY
12 122700 4 Pin Terminal ONLY

122801 1 Pin/Socket Extraction Tool

13 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw

Telephone: [phone] Fax: [phone]

16

Non-Microprocessor Temperature Sensor Bracket Assembly

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Non-Microprocessor Temperature Sensor Bracket Assembly

Illus. No. Part No. Qty. Description

1 801404 1 Non-Microprocessor Sensor Bracket Assembly Complete

(includes illus. nos. 1 through 11 and 15)

For Gas and Electric Models ONLY

880839 1 Non-Microprocessor Sensor Bracket Assembly Complete

(includes illus. nos. 1 through 11 and 15)

For Steam Models ONLY

331295 1 Temperature Sensor Bracket ONLY
2 152000 5 #6-32 Hex Nut
3 153010 5 #6 Star Washer
4 130101 1 180º Large Thermostat

(for gas and electric models Only)

130104 1 215º Large Thermostat

(for steam models Only)

5 130109 1 140º Large Thermostat

(for gas and electric models Only)

130100 1 150º Large Thermostat

(for steam models Only)

6 130107 1 160º Large Thermostat

(for gas and electric models Only)

130101 1 180º Large Thermostat

(for steam models Only)
7 130112 1 225º Large Automatic Reset Thermostat ONLY
8 150005 5 #6-32 x 1/4” Phillips Round Head Machine Screw
9 121028 8 1/4” x .032 Insulated Terminal ONLY
10 122605 1 4-Pin Socket (female) Connector ONLY

840062 1 Sensor (4) Bracket Harness Assembly

(includes illus. nos. 9, 10, and 11)
11 122701 4 Socket Terminal ONLY
12 122604 1 4-Pin Connector ONLY
13 122700 4 Pin Terminal ONLY

122801 1 Pin/Socket Extraction Tool
14 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw
15 831701 1 Sensor Jumper (4) ONLY

17

Telephone: [phone] Fax: [phone]

18

Basket (Tumbler)/Support Assemblies

American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781

Basket (Tumbler)/Support Assemblies

Illus. No. Part No. Qty. Description

1 800707* 1 Basket (tumbler) ONLY

800858* 1 Stainless Steel Basket (tumbler) ONLY

800807 1 Basket (tumbler) and Support Assembly Complete

(includes illus. nos. 1 through 12)

820054** 1 Basket (tumbler) and Support Assembly Complete

(includes illus. nos. 1 through 12)
For Models with Rotation Sensor ONLY

800868 1 Stainless Steel Basket (tumbler) and Support Assembly Complete

(includes illus. nos. 1 through 12)

820053** 1 Stainless Steel Basket (tumbler) and Support Assembly Complete

(includes illus. nos. 1 through 12)

For Models with Rotation Sensor ONLY
2 150309 40 #10-16 x 1/2” Hex Head TEK Crimptite Screw
3 301300 4 Basket (tumbler) Rib ONLY

301400 4 Stainless Steel Basket (tumbler) Rib ONLY
4 150500 1 5/16-18 x 3/4” Socket Button Head Screw
5 100909 8 1/2-13 x 43” Tie Rod
6 301700 4 Basket (tumbler) Reinforcing Plate ONLY
7 301701 *** Basket (tumbler) Shim ONLY
8 800607 1 Basket (tumbler) Support ONLY

880821 1 Basket (tumbler) Support ONLY

(for models with rotation sensor Only)
9 152011 8 1/2-13 Hex Nut
10 153026 16 1/2” Lock Washer
11 153014 8 7/16” Flat Washer
12 116004 1 Felt Collar ONLY

-- 401010 1 #847 Adhesive For Felt Collar
13 821002 1 Rotation Magnet Holder Assembly

(for microprocessor models with optional rotation sensor)

19

* Felt collar is not included and must be ordered separately.
** Rotation Sensor Magnet Holder Assembly (illus. no. 13) must be purchased separately.
*** As required.

Telephone: [phone] Fax: [phone]