American Dryer AD-115 User Manual
AD-115
Installation/Operator's Manual
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Clear the room, building or area of all
occupants.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
* Ne pas tenter d’allumer d’appareil.
* Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment où vous vous trouvez..
* Évacuez la pièce, le bâtiment ou la zone.
* Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
* Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualifié ou par le fournisseur de gaz.
041299DMG/cms
For replacement parts, contact the distributor from which the dryer
was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
e-mail: techsupport@amdry.com
ADC Part No. 112133
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual
included with the dryer.
The following “FOR YOUR SAFETY ” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables dans le voisinage de cet
appareil ou de yout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE MODEL NO.
DISTRIBUTORS NAME
Serial Number(s)
AD-115
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the
factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at
(508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so
that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
IMPORTANT
YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS
SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational
Safety and Health Administration) STANDARDS.
«Attention: Lor des opérations d’entretien
“Caution: Label all wires prior to
disconnection when servicing controls. Wiring
errors can cause improper operation.”
des commandes étiqueter tous fils avant
de les déconnecter. Toute erreur de
câblage peut étre une source de danger et
de panne.»
CAUTION
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S).
CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER.
DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices
ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONAL INJURY or FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN
PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or
specified in the installation and operator's manual included with the dryer.
Dryers must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
Table of Contents
SECTION I
IMPORTANT INFORMATION.......................................................................... 3
A. Receiving and Handling................................................................................. 3
B. Safety Precautions ........................................................................................ 4
SECTION II
SPECIFICATIONS AND COMPONENT IDENTIFICATION......................... 6
A. Specifications (Gas and Steam).....................................................................6
B. Component Identification..............................................................................8
SECTION III
INSTALLATION PROCEDURES ....................................................................10
A. Location Requirements ............................................................................... 10
B. Unpacking and Setting Up ............................................................................11
C. Dryer Enclosure Requirements .................................................................... 13
D. Fresh Air Supply Requirements ................................................................... 14
E. Exhaust Requirements ................................................................................ 15
F. Electrical Information .................................................................................. 22
G. Gas Information ......................................................................................... 29
H. Steam Information ...................................................................................... 33
I. Preparation For Operation/Start-Up ............................................................. 37
J. Preoperational Tests.................................................................................... 38
SECTION IV
SERVICE AND PARTS INFORMATION........................................................41
A. Service....................................................................................................... 41
B. Parts .......................................................................................................... 41
SECTION V
WARRANTY INFORMATION......................................................................... 42
A. Returning Warranty Cards ........................................................................... 42
B. Parts .......................................................................................................... 42
SECTION VI
ROUTINE MAINTENANCE ............................................................................44
A. Cleaning ..................................................................................................... 44
B. Adjustments ............................................................................................... 46
C. Lubrication................................................................................................. 46
SECTION VII
DATA LABEL LOCATION AND INFORMATION......................................... 47
SECTION VIII
PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS ................................................................................................53
SECTION I
IMPORTANT INFORMATION
A. RECEIVING and HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover
(or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and
wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect
further before delivering carrier leaves.
Dryers damaged in shipment:
1. ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker's receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers which were not damaged in a
damaged shipment should be accepted, but the number received and the number refused must be noted
on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carrier's freight terminal immediately and file a claim. The freight company considers this
concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult
when more than a day or two passes after the freight was delivered. It is your responsibility to file freight
claims. Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at
(508) 678-9000.
IMPORTANT : The dryer must be transported and handled in an upright position at all times.
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4
B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING : The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY or FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event
the user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS...
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryers must be exhausted to the outdoors.
6. Although ADC produces a very versatile machine, there are some articles that, due to fabric composition
or cleaning method, should not be dried in it.
WARNING : Dry only water-washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent, or "all purpose" cleaner.
EXPLOSION COULD RESULT.
WARNING : DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
and wax. EXPLOSION COULD RESULT.
WARNING : DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
WARNING : DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubber materials. Drying in a heated basket (tumbler) may damage
plastics or rubber and also may be a fire hazard.
7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust
duct work, and inside the dryer. The frequency of inspection and cleaning can best be determined from
experience at each location.
WARNING : THE COLLECTION OF LINT IN THE BURNER AREA and EXHAUST
DUCT WORK CAN CREATE A POTENTIAL FIRE HAZARD.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electric Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the CANADIAN
ELECTRICAL CODES PARTS 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint door switch, heat safety circuit ever
be disabled.
WARNING : PERSONAL INJURY or FIRE COULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING : Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. DO NOT operate steam dryers with more than 125 PSI steam pressure. Excessive steam pressure can
damage steam coil or harm personnel.
13. Replace leaking flexible hoses or other steam fixtures immediately. DO NOT operate the dryer with leaking
flexible hoses. PERSONAL INJURY MAY RESULT.
14. READ and FOLLOW ALL CAUTION and DIRECTION LABELS ATTACHED TO THE DRYER.
WARNING : YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and
THE GAS SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED
FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per
OSHA (Occupational Safety and Health Administration) STANDARDS.
5
6
SPECIFICATIONS/COMPONENT IDENTIFICATION
A. SPECIFICATIONS
Maximum Capacity (Dry Weight) 115 lbs. 52.2 kg
Basket Diameter 42" 106.7 cm
Basket Depth 42" 106.7 cm
Basket Motor 3/4 HP
Blower Motor 3 HP 2.238 kw
Door Opening (Diameter) 31-3/8" 79.7 cm
Basket Volume 33.7 cu. ft. .98 cu. m.
Dryers Per 20' / 40' Container 4/8
Dryers Per 45' / 48' Truck 9/10
Voltage Available* 208-460v 3ø 3,4w 50/60 Hz
Heat Input 343,000 Btu/hr 86,436 kcal/hr
Approx. Weight (Uncrated) 1,300 lb 591 kg
Approx. Weight (Crated) 1,500lb 682 kg
Gas
Airflow 2,100 cfm 59.4 cmm
Inlet Size 1" 2.54 cm
Voltage Available** 208-460v 3ø 3,4w 50/60 Hz
Electric
Voltage Available* 208-460v 3ø 3,4w 50/60 Hz
Approx. Weight (Uncrated) 1650 lbs.
Approx. Weight (Crated) 1,875 lbs. 850.5 kg
Heat Input 12 Bhp
Steam Consumption 410 lbs/hr 186.3 kg/hr
Steam
Airflow 2,700 cfm 76.46 cmm
Inlet Size 1-1/4" 3.18 cm
80 PSI Compressed Air 1/8" F.P.T.
Shaded area are stated in metric equivalents
SECTION II
.560 kw
Oven Size
kw
Btu/hr
60 205,000 51,620 1,700 cfm 48.5 cmm
72 246,000 61,944 2,100 cfm 59.5 cmm
273,300
80
kcal/hr
68,827
2,420 cfm
748.4 kg
.318 cm
Airflow
68.5 cmm
* Refer to the Electrical Service Specification chart on page 23 for detailed
electrical information.
** Refer to the Electrical Service Specification chart on page 24 (60 Kw
oven), page 25 (72 Kw oven), and page 26 (80 Kw oven) for detailed
electrical information.
IMPORTANT : Steam dryers must be provided with a clean, dry, regulated 80 PSI (+/-10 PSI) air
supply.
NOTE: ADC reserves the right to make changes in specifications at any time, without notice or
obligation.
Specifications
ADG-115 (Gas)
ADE-115 (Electric)
ADS-115 (Steam)
NOTE: ADC reserves the right to make changes in specifications at any time, without notice or
obligation.
7
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B. COMPONENT IDENTIFICATION
1. Dryer Front View
Illus. No. Description
1 Microprocessor Control and Keyboard Panel Assembly (Controls)
2 Control (Top Access) Door Assembly
3 Main Door Assembly
4 Lint Door Assembly
5 Lint Drawer
6 Wire Diagram (located behind control door)
7 Top Console (module) Assembly
2. Dryer Rear View
Illus. No. Description
1 Basket (Drive) Motor Assembly
2 Blower Motor Mount Assembly (behind left guard)
3 Idler Bearing Mount Assembly
4 Tumbler Bearing Mount Assembly
5* Electric Service Relay Box
6 Heating Unit
7 Data Label and Installation Label
8 1/8" Compressed Air Supply Inlet (for Steam Models Only)
* Electric service connections are made in this box.
9
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SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the
absence of these codes, the installation must conform to applicable AMERICAN NATIONAL STANDARDS
or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91
(Natural Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas
Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical
Connections).
A. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such
codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1-LATEST
EDITION or applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
1. The dryer must be installed on a sound level floor capable of supporting its weight. It is recommended
that carpeting be removed from the floor area that the dryer is to rest on.
2. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
3. This dryer is for use in noncombustible locations.
4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply
in Section D).
5. Clearance provisions must be made from combustible construction as noted in this manual (refer to
Dryer Enclosure Requirements in Section C).
6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual
(refer to Dryer Enclosure Requirements in Section C).
7. Dryer must be exhausted to the outdoors (refer to Exhaust Requirements in Section E).
8. Dryer must be located in an area where correct exhaust venting can be achieved as noted in the manual
(refer to Exhaust Requirements in Section E).
IMPORTANT : Dryer should be located where a minimum amount of exhaust duct will be necessary.
B. UNPACKING AND SETTING UP
Remove protective shipping material (i.e., plastic wrap and optional shipping box) from dryer.
IMPORTANT : Dryer must be transported and handled in an upright position at all times.
The dryer can be moved to its final location while still attached to the skid or with the skid
removed. To unskid the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the
wooden skid. Two (2) are located at the rear base (remove the back panel for access), and two (2) are located
in the bottom of the lint chamber. To remove the two (2) lag bolts located in the lint chamber area, remove the lint
drawer and the two (2) Phillips head screws securing lint door in place.
NOTE: Lint door cannot be removed totally from dryer due to a safety chain. The chain is secured to
the dryer and door with special tamper proof screws. The safety chain must not be removed
or cut from the lint door. Once these lag bolts are off, remove the eight (8) nuts and bolts
holding the skid together and take the skid apart. The dryer can now be removed from the
skid and set into place.
11
12
1. LEVELING DRYER
a. To level dryer, place 4-inch square metal shims (refer to illustration above) or other suitable material under
the base pads. It is suggested that the dryer be tilted slightly to the rear.
2. The V-belts are disconnected from the basket drive motor for shipping. Reconnect V-belts before starting
the dryer.
a. To Reconnect V-belts
1) Remove hardware holding back (belt) guard and remove guard from dryer.
2) Lay one (1) belt into motor sheave (pulley) groove and wind belt into corresponding groove of the idler
pulley by rotating the idler pulley by hand. Rotate the idler pulley an extra turn or two to insure that the
belt is tracking properly in the motor sheave (pulley) and idler pulley grooves without twisting.
3) Repeat procedure to reconnect the remaining belt.
4) Replace back (belt) guard and hardware.
3. If more headroom is needed when moving dryer into position, the top console (module) may be removed.
a. To remove top console (module)
1) Disconnect the ground wire (A) at the Rear Upper Left Hand Corner of Dryer.
2) Remove the six (6) set of nuts and washers (B) holding the console (module) to base.
3) Open the control door and control panel, and disconnect the white 15-pin plug connector (refer to C in the
illustration on the previous page (page 12) located in the base of the control box.
4) Disconnect white plug connector located outside backside of the control box (provides power to heat
circuit).
5) Lift the console (module) off of the dryer base.
IMPORTANT : The dryer must be transported and handled in an upright position at all times.
C. DRYER ENCLOSURE REQUIREMENTS
Even though a 12-inch clearance is acceptable, it is recommended that the rear of the dryer be positioned
approximately two (2) feet (24 inches) from the nearest obstruction (i.e., wall) for ease of installation,
maintenance, and service. Bulkheads and partitions should be made from noncombustible materials. The clearance between the bulkhead header and the dryer must be a minimum of 4 inches and must not extend more
than 4-inches to the rear of the dryer front. The bulkhead facing must not be closed in all the way to the top of
the dryer. A 2-inch clearance is required.
NOTE: Bulkhead facing should not be installed until after dryer is in place. Ceiling area must be
located a minimum of 12 inches above the top of the dryer.
IMPORTANT : Even though a minimum of only 12-inches is required, 18-inches or more is suggested,
for steam dryers and especially in cases where sprinkler heads are over the dryers.
13
14
NOTE: When fire sprinkler systems are located above the dryers, a minimum of 18-inches above the
dryer console (module) is suggested. Dryers may be positioned side wall to side wall however,
1 or 2 inches is suggested between dryers (or wall) for ease of installation and maintenance.
Allowances must be made for the opening and closing of the control and lint doors.
D. FRESH AIR SUPPLY
When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and
exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the
make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail
switch "fluttering" problems may result, as well as premature motor failure from overheating.
Air supply (make-up air) must be given careful consideration to assure proper performance of each dryer. An
unrestricted source of air is necessary for each dryer. An airflow of 2,100 cfm (cubic feet per minute) must be
supplied to each gas dryer and electric dryer with a 72 Kw oven, 1,700 cfm to each electric dryer with a 60 Kw
oven, 2,420 cfm to each electric dryer with a 80 Kw oven, and 2,750 cfm for each steam dryer. As a general rule,
an unrestricted air entrance from the outdoors (atmosphere) of a minimum of three (3) square feet is required for
each gas dryer and 72 Kw electric dryer and a minimum of five (5) square feet for each steam dryer.
To compensate for the use of registers or louvers used over the openings, this make-up air area must be
increased by approximately thirty-three (33) percent. Make-up air openings should not be located in an area
directly near where exhaust vents exit the building.
It is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are
acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to ALL
the dryers.
EXAMPLE: For a bank of six (6) gas dryers, two (2) openings measuring 3 feet by 3 feet
(9 square feet) is acceptable.
Allowances must be made for remote or constricting passageways or where dryers are located at excessive
altitudes or predominantly low pressure areas.
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