American Dish Service HT-25 General Manual

Installation Instructions
HT-25 High Temperature Dishmachine
If you have questions, call 800-922-2178 or visit our website at: www.AmericanDish.com
BEFORE YOU BEGIN:
American Dish Service provides this information as a service to our customers. Keep all instructions for future reference. ADS reserves the right to alter or update this information at any time. Should you desire to make sure that you have the most up-to-date information, we would direct you to the appro­priate document on our web site: www.americandish.com.
Set out below are the specifi cations and requirements that you must use and follow to properly install the type or types of equipment listed above.
machine is installed safely and properly, and when completed, the machine is left in proper and safe working order.
who will ensure that the equipment is installed in accordance with all applicable Codes, Ordinances, and
Safety requirements.
Electrical, Plumbing, and Chemical hookup must be performed by qualifi ed personnel
Failure to follow these requirements will void the warranty. ADS
assumes no liability or control over the installation of the equipment. Product failure due to improper installation is not covered under the ADS Warranty.
It is your obligation as the customer to ensure that the
WARNING:
When working on the machine, always dis­connect power to HT-25 and tag-out before servicing. Heater will remain hot immedi­ately after emptying the wash tank. Turn off machine at master switch before open­ing for inspection.
IMPORTANT:
HT-25 requires a 10-gauge neutral and suitable ground. It is recommended that new equipment be installed with new circuit
NOTE TO INSTALLER:
DO NOT INSTALL SPRAY ARMS UNTIL MACHINE IS FLUSHED WITH WATER. Machine will automatically fi ll with
water and complete one cycle when power is turned on. This will fl ush installation debris from tank and pump and prevent damage to spray arm bearings. After fl ushing, empty the tank by removing the pump fi lter and install both wash and rinse spray arms.
Machine can be installed in corner or straight installations. Make sure removable tray track guide (dishrack guide) is aligned for installation. Verify that door lever arm clears dishtable (7” needed for clearance). If necessary, notch dishtable fl ap.
FOR YOUR SAFETY
Read and observe all CAUTIONS and WARNINGS shown throughout these instructions. While performing installations described in this booklet APPROVED Personal Protective Equipment, including SAFETY EYE-WEAR must be worn.
IMPORTANT - Dishmachine MUST be
installed to allow for servicing of motors and booster (B-13). Do not install chemical dispensers on the top of the control box or dishmachine. If you receive a damaged dish­washer, immediately contact your dealer.
Optional Accessories -
Built-on Booster B-13 - Stainless Steel Built-
Hatco Booster C6 or C12 - Free standing
Booster in 3-phase or single phase. C-6 Booster is 40 degree rise and C-12 is 70 degree rise.
Electrical
Electrical HT-25 (3-phase with 10-gauge neutral)
The power supply (208 volt - 40 amps) must consist of three (3) eight-gauge wires of 50a capacity, ten-gauge wire of 40a capacity, and a suitable ground. The 40 amp breaker or fuse must be on a clean circuit to the machine. ADS has provided a conduit hole (1 3/8” for 1” conduit) for electrical service in the back of the control box. Attach the eight-gauge wires to the main distribution block (5 pole) in the control box, to terminals marked L1, L2, & L3. Attach the ten-gauge neutral and ground wire to their proper terminal locations as marked on the main distribution block and tighten all wires.
240 Volt Delta System: If you have 240 volt, delta system, attach the high leg (200 volt line) to L3. Attach your 120 volt wires to L1 and L2.
230-B Phase System: If you have 230-B phase power (230v, 230v, neutral), a separate 120 volt control circuit must be supplied. The 120 volt, twelve to fourteen-gauge supply wires (black & white) must be attached to the connection terminal (4 blades) located 1” under the main distibution block. This connection terminal is labeled, with a yellow decal, marked 120 volt. Prior to connecting 120 volt supply wires, you will need to remove short, jumper wires (black and white) that connect main distribution block to this terminal. Make sure that wires (also black and white) connecting master switch to this conncetion terminal remain attached.
Remove front panel and check rotation of wash motor. A rotation arrow is provided on the motor. If motor is running in reverse, turn off main power and switch incoming power wires on L1 & L2. Verify proper rotation and tighten all wires.
Caution: Before powering machine, check all screw terminals in control box. Screws can loosen in transit.
Loose connections on high load terminals will cause wire burning and component damage during machine op­eration and will not be covered under ADS warranty.
Electrical HT-25 (single-phase “DUAL” circuits with 10-gauge neutral)
ADS has provided two (2) conduit holes (1 3/8” for 1” conduit) for electrical service in the back of the control box.
Warning: Label building circuit breakers, noting DUAL supply to dishmachine.
Circuit One: The power supply (208 volt - 30 amps) must consist of a minimum of two (2) ten-gauge wires of 40a capacity (eight-gauge wires are recommended for added service life), a ten-gauge neutral, and a suitable ground. Attach the two (2) eight-gauge wires to the main distribution block (four poles) in the control box to terminals marked L1 & L2. Attach the ten­gauge neutral and the ground wire to their proper terminal locations as marked on the main distribution block.
Circuit Two: The wash heater is powered, on a separate circuit, using two (2) six-gauge wires of 75a capacity (208 volt - 60 amp). The 60 amp breaker or fuse must be on a clean circuit to the machine. Using the second conduit hole, attach the wires to the wash heater distribution block (2 pole) and tighten both wires.
Caution: Before powering machine, check all screw terminals in control box. Screws can loosen in transit.
Loose connections on high load terminals will cause wire burning and component damage during machine operation and will not be covered under ADS warranty.
Electrical HT-25 with built-on Booster (3-phase with 10-gauge neutral)
HT-25 with built-on booster cannot be installed using 230-B phase power (230, 230, neutral). For this voltage
free-standing booster must be utilized.
The power supply (208 volt - 50 amps) must consist of three (3) eight-gauge wires of 65a capacity, a ten-gauge neutral, and a suitable ground. The 50 amp breaker or fuse must be on a clean circuit to the machine. ADS has provided a conduit hole (1 3/8” for 1” conduit) for electrical service in the back of the control box. Attach the eight-gauge wires to the main distribution block in the control box, to terminals marked L1, L2, & L3. Attach the ten-gauge neutral and ground wires, of 40a capacity to their proper terminal locations as marked on the main distribution block and tighten all wires.
240 volt Delta System: If you have 240 volt (delta system) attach the high leg (200 volt line) to terminal marked L3. Attach your 120 volt, eight-gauge wires to terminals marked L1 & L2.
Remove front panel and check rotation of wash motor. A rotation arrow is provided on the motor. If motor is running in reverse, turn off main power and switch incoming power on L1 & L2. Verify proper rotation and tighten all wires.
Caution: Before powering machine, check all screw terminals in control box. Screws can loosen in transit.
Loose connections on high load terminals will cause wire burning and component damage during machine operation and will not be covered under ADS warranty.
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