EFFECTIVE: APRIL 2008
American Dish Service
ADS LOW TEMPERATURE DISHWASHER
MODEL: 5-AG-S
PARTS MANUAL
900 Blake Street
Edwardsville, Kansas 66111
(913)422-3700
C
4/08
028-0090
Model: 5-AG-S
DISHMACHINE
American Dish Service
2
1
7
9
8
5
6
3
4
10
2
028-0090
Model: 5-AG-S
Ref.
No. Part No.
1 061-2000 1 Cabinet Assembly
2 064-2700 1 Control System Assembly
3 066-1500 1 Drain System Assembly, LH
4 066-1600 1 Drain System Assembly, RH
5 063-2100 1 Recirculating Pump Assembly, LH
6 063-2400 1 Recirculating Pump Assembly, RH
7 065-2100 1 Fresh Water Plumbing Assembly
8 062-0800 2 Spray System Assembly
9 067-1300 1 Door Actuator Assembly
10 051-9001 1 Scrap Trap Weldment, 5-AG-S
American Dish Service
No.
Req. Description
3
028-0090
Model: 5-AG-S
DISHMACHINE
American Dish Service
4
028-0090
American Dish Service
Ref.
No.
Model: 5-AG-S
No.
Part No.
Req.
Description
1 085-6412 1 Frame
2 085-6110 1 Pan
3 086-6102 1 Splash Shield
4 085-6410 1 Hood
5 083-6108 4 Doorstrip, Polypropylene
6 087-6116 2 Door
7 087-6114 4 Door Guide
8 098-1414 22 Screw, ¼-20 x ½”, Truss HD, SS
9 085-6191 1 Tray Track Assembly (Heavy Duty)
10 098-2507 26 Locknut, ¼-20, SS
11 098-2404 40 Washer, ¼”, SS
12 098-1423 18 Bolt, ¼-20 x ½”, HH, SS
13 099-1003 4 Bullet Foot
14 098-2507 16 Locknut, ¼-20, SS
15 051-9001 1 Scrap Trap Weldment, 5-AG-S
16 089-9056 1 Tray Weldment, Scrap Trap, 5-AG-S
17 089-9100 1 Scrap Trap Lid, 5-AG-S
N/S 086-6419 1 Chemical Bracket
N/S 089-9052 Tray Stop/Back Cover, Scrap Trap, 5-AG-S
5
062-0800
Spray System Assembly
5-AG-S
American Dish Service
6
062-0800
Spray System Assembly
5-AG-S
American Dish Service
Ref.
No.
1 085-6628 2 Upper Spray Base, SS, Thumbscrew Type
1A 085-6626 Opt. Upper Spray Base, SS, Bayonet Type
2 098-1583 12 Thumb Screws 5/16-18 x 5/8” SS
2A 099-1028 Opt. Bayonet Fitting
3 098-1426 8 Bolt, ¼-20 x ¾” HH SS
4 098-2507 16 Locknut, ¼-20 SS
5 081-6214 4 Spray Arm Assembly
6 081-6210 14 Spray Arm Bearing Assembly, Cleanable
7 087-6229 2 Upper Arm Supply Tube (Manifold)
8 081-6501 4 Clamp Assembly, Inside Manifold (Incl. Bolts & Nuts)
9 098-1426 8 Bolt, ¼-20 x ¾” HH SS
10 084-6211 8 Spray Arm End Plug, SS
11 085-6633 1 Lower Spray Base, SS, Thumbscrew Type, RH
11A 085-6632 1 Lower Spray Base, SS, Bayonet Type, LH
11B 085-6631 Opt. Lower Spray Base, SS, Bayonet Type, RH
11C 085-6630 Opt. Lower Spray Base, SS Bayonet Type, LH
Part No.
No.
Req.
Description
12 093-1040 2 Rubber Sleeve, Discharge Tube
13 098-9037 4 Clamp, Discharge Tube sleeve
14 089-6201 2 Gasket, Spray Base
15 098-2404 8 Washer, ¼”, SS
16 093-1041 4 Plastic Sleeve, Inside Manifold Tube
17 098-1426 8 Bolt, ¼-20 x ¾” HH SS
7
063-2100
Recirculating Pump Assembly LH
5-AG-S
American Dish Service
8
063-2100
Recirculating Pump Assembly LH
5-AG-S
American Dish Service
Ref.
No.
1 091-1001 1 Motor, 1 ½ HP
2 082-6301 1 Rear Housing
3 092-2001 1 Seal Assembly
4 082-6303 1 Impeller, 5-vane
5 089-6303 1 Gasket
6 082-6302 1 Front Housing (Pump Cover)
7 085-6323 1 Discharge Pipe Weldment, 5-AG-S
8 092-1144 1 Pipe Plug, 3/8”, SS
9 092-1002 1 Petcock 1/8”
10 092-1145 1 Pipe Plug, 1/8” SS
11 098-1507 2 Bolt, HH, SS, 5/16-18 x 7/8”
N/S 098-1510 2 Bolt, 5/16-18 x 1 ¼”, HH, SS
12 098-2503 4 Washer, Copper 5/16”
13 098-1607 4 Bolt, 3/8-16 x 7/8” HH SS
14 085-6321 1 Pump Pipe, Suction
15 093-1039 2 Rubber Sleeve, Suction Tube Kit
16 098-9038 4 Clamp, Suction Tube Sleeve
17 085-6322 1 Suction Tube, 5-AG-S
18 098-1426 2 Bolt, ¼-20 x ¾”, HH, SS
19 085-6408 1 Motor Plate
20 098-2404 6 Washer, ¼”, SS
21 098-1434 1 Bolt, ¼-20 x 2”, HH, SS
22 098-2507 3 Locknut, ¼-20, SS
Rep. 088-1012 Pump Assembly Through Impeller
Part No.
No.
Req.
Description
(Needs Gasket 089-6303)
9
063-2400
Recirculating Pump Assembly RH
5-AG-S
American Dish Service
10
063-2400
Recirculating Pump Assembly
RH 5-AG-S
Ref.
No.
1 091-1001 1 Motor, 1 ½ HP
2 082-6301 1 Rear Housing
3 092-2001 1 Seal Assembly
4 082-6303 1 Impeller, 5-vane
5 089-6303 1 Gasket
6 082-6302 1 Front Housing (Pump Cover)
7 085-6323 1 Discharge Pipe Weldment, 5-AG-S
8 092-1144 1 Pipe Plug, 3/8”, SS
9 092-1002 1 Petcock 1/8”
10 092-1145 1 Pipe Plug, 1/8”, SS
11 098-1507 2 Bolt, HH, SS, 5/16-18 x 7/8”
N/S 098-1510 2 Bolt, 5/16-18 x 1 ¼”, HH, SS
12 098-2503 4 Washer, Copper 5/16”
13 098-1607 4 Bolt, 3/8-16 x 7/8” HH SS
14 085-6321 1 Pump Pipe, Suction
15 093-1039 2 Rubber Sleeve, Suction Tube Kit
16 098-9038 4 Clamp, Suction Tube Sleeve
17 085-6322 1 Suction Tube, 5-AG-S
18 098-1426 2 Bolt, ¼-20 x ¾”, HH, SS
19 085-6408 1 Motor Plate
20 098-2404 6 Washer, ¼”, SS
21 098-1434 1 Bolt, ¼-20 x 2”, HH, SS
22 098-2507 3 Locknut, ¼-20, SS
Rep. 088-1012 Pump Assembly Through Impeller
Part No.
No.
Req.
Description
(Needs Gasket 089-6303)
American Dish Service
11
063-0800
Control System Assembly
5-AG-S
American Dish Service
12
063-0800
Control System Assembly
5-AG-S
American Dish Service
Ref.
No.
1 085-6202 1 Control Box Weldment
2 086-6678 4 Control Box Hinge
3 086-6676 1 Safety Latch
4 086-6317 1 Shelf Handle
5 098-1204 13 Screw, 8-32 x ½”
6 098-2201 9 Locknut, 8-32
7 098-2404 1 Washer
8 064-0010 3 Chemical Pump Assembly
9 083-6404 1 Chemical Discharge Tube, Red 5’
9 083-6405 1 Chemical Discharge Tube, Green 5’
9 083-6406 1 Chemical Discharge Tube, Blue 5’
10 083-6408 1 Chemical Suction Tube, Red 8’
10 083-6409 1 Chemical Suction Tube, Green 8’
10 083-6410 1 Chemical Suction Tube, Blue 8’
11 083-6407 3 Tube Stiffener
Part No.
No.
Req.
Description
12 089-9223 3 Decal, Prime
13 089-9226 1 Decal, Cam
14 089-9237 1 Decal, Start-Fill
15 091-3001 1 Switch, Black Fill
16 091-3002 1 Switch, Red Start
17 091-3083 2 Contactor
18 091-3008 2 Master Switch
19 091-3009 3 Prime Switch
20 091-3049 1 Counter, Electric
21 091-3051 1 Timer, 90 Sec. 7 Cam
22 091-4019 1 Plastic Plug
23 091-5028 1 Wiring Harness
24 091-7006 1 Red Light
25 092-1008 1 ½” Close Nipple
26 092-1029 1 ½” x 3/8” Reducer, Brass
27 092-1030 1 Fitting, 3/8” Comp x ½” FPT 90°
13
063-0800
Control System Assembly
5-AG-S
American Dish Service
14
063-0800
Control System Assembly
5-AG-S
American Dish Service
Ref.
No.
28 098-1605 3 Tube Clamp
29 091-3060 1 Toggle Switch
30 091-4016 1 Junction Box
31 091-4004 1 Cover, Junction Box
32 091-5156 1 Conduit, ½”, 240”
33 091-4141 5 Conduit, ST. ½”, Fitting
34 091-3059 1 Relay, Auto Start
35 086-6419 1 Chemical Discharge Bracket
36 098-1414 2 Screw, ¼-20 x ½”, TH, SS
37 091-4015 3 Chemical Tube Fitting, Grommet
38 093-1043 3 Hose Barb 3/16”
39 087-6434 1 Control Box Cover
40 096-1002 1 Control Box Lock and Key
41 089-9204 1 Outside Sump Cleaning Instruction
42 089-9213 1 NSF Sticker
OPT. 091-3003 1 Relay, Instant Start
N/S 098-2507 5 Locknut, ¼”
Part No.
No.
Req.
Description
N/S 091-3011 1 Socket, Relay
N/S 091-4002 1 Grommet
N/S 089-0001 1 Nameplate
N/S 089-0050 1 NSF UL Plate
N/S 089-9011 6 Pop Rivets
N/S 089-9202 1 Wiring Diagram
N/S 089-9210 1 Decal, Connect to Power Supply
N/S 089-9227 1 Adjust Cam Decal
N/S 089-9257 1 Decal, Delime Caution
N/S 091-4142 3 Conduit, Elbow, ½”
N/S 091-4017 1 Grommet, Large
N/S 091-5213 2 Red Butt Connector
N/S 091-5220 6 Cable Tie, Medium
N/S 091-5223 1 Molex Housing, Male
N/S 091-5224 1 Male Molex, Pin
N/S 091-5226 8 Tabs, Master Switch
15
063-0800
Control System Assembly
5-AG-S
American Dish Service
16
063-0800
Control System Assembly
5-AG-S
American Dish Service
Ref.
No.
Part No.
No.
Req.
Description
N/S 091-5247 1 Spade Connector, Female
N/S 091-6157 8 Flag Connector and Cover, ¼” Female
N/S 098-1102 4 Screw, 6-32 x ¼”, RH, SS
N/S 098-1104 4 Screw, 6-32 x ½”, RH, SS
N/S 098-1205 8 Screw, 8-32 x 5/8”, RH, SS
N/S 098-1211 4 Screw
N/S 098-1418 1 Bolt, ¼-20 x 1”, TH, SS
N/S 098-1420 1 Screw, ¼-20 x 1 ¼”, TH
N/S 098-2001 4 Locknut, 4-40
N/S 098-2101 4 Nut, 6-32, SS
N/S 098-2202 8 Nut, 8-32, SS
N/S 098-2507 1 Locknut, ¼-20
N/S 098-9020 1 Plastic Plug, 7/8”
N/S 292-1006 2 Locknut, ½” FPT, Brass
17
064-0010
Chemical Pump Assembly
5-AG-S
American Dish Service
18
064-0010
Chemical Pump Assembly
5-AG-S
American Dish Service
Ref.
No.
Part No.
No.
Req.
Description
1 091-1002 1 Gear Motor
2 083-6703 1 Chemical Pump Housing
3 067-6702 1 Rotor Assembly
3A 098-1322 1 Set Screw, 10-32 x ¼”
4 087-6700 1 Squeeze Tube
5 083-6707 1 Cover, Chemical Pump
6 098-1606 2 Clamp, Spring-Type, 7/16”
7 091-5223 Rep. Cover (Service Only)
8 092-5224 Rep. Molex Male Pin (Service Only)
9 098-1310 1 Screw, 10-32 x ½”, FH, SS
10 098-1204 4 Screw, 8-32 x ½”, RH, SS
11 098-1321 1 Screw, RH, SS, 10-32 x 1 ¾”
12 091-5221 2 Molex Cover, Female
13 092-5222 2 Molex Female Pin
14 092-1146 2 Hose Barb, ¼” x 3/16”
(Connects Squeeze Tube to ¼” Chem. Tubing)
19
065-2100
Fresh Water Plumbing Assembly
5-AG-S
4
American Dish Service
8
7
3
6
2
5
1
11
13
14
12
9
10
20
065-2100
Fresh Water Plumbing Assembly
5-AG-S
American Dish Service
Ref.
No.
1 385-6121 1 Air Gap Weldment, 5-AG-S
2 092-3119 1 Fresh Water Supply Tube, 5/8” OD x 2”, 5-AG-S
3 092-1147 1 Fitting, ¾” MPT x 5/8” Comp. 90° Elbow
4 089-7001 1 Solenoid Valve, ¾”
5 092-1074 2 Fitting, ¾” Street Elbow, 90°
6 092-9006 1 Line Strainer, ¾”
7 092-5055 1 Shut-Off Valve, ¾”
8 092-1073 2 Nipple, ¾” Close
9 389-6603 1 Gasket, Air Gap
10 098-1426 4 Bolt, ¼-20 x ¾”, HH, SS
11 098-9027 1 U-Bolt, ¼-20, SS
12 086-6647 1 Bracket, Plumbing, 5-AG-S
13 098-2507 6 Locknut, ¼-20, SS
14 098-2404 8 Washer, ¼”, SS
N/S 092-9008 Rep. Screen (Replacement), ¾”
N/S 385-6124 1 Air Gap Flanged Outlet Elbow Weldment, 5-AG-S
Rep 092-5020 0 Solenoid Valve Repair Kit (Replacement), ¾
Rep 092-5026 0 Solenoid Valve Body (Replacement), ¾
Rep 092-5017 0 Solenoid Valve Coil (Replacement)
Part No.
No.
Req.
Description
21
066-1700
Drain System Assembly LH
5-AG-S
American Dish Service
22
066-1700
Drain System Assembly LH
5-AG-S
American Dish Service
Ref.
No.
1 084-6607 1 Conduit, 3/8” Dia. X 5”
2 085-6620 1 Solenoid Base, 5-AG-S, LH
3 085-6622 1 Front Plate, Solenoid Base
4 098-2404 10 Washer, ¼”, SS
5
6 098-2507 4 Locknut, SS, ¼-20
7 091-4005 1 Grommet, Plastic
8 098-1413 2 Bolt, ¼-20 x 3/8”, TH, SS
9 091-2001 1 Solenoid, Drain
10
11 098-1205 1 Screw, RH, SS, 8-32 x 5/8”
12 086-6607 1 1-1/16 Slotted Washer (Large)
13 098-3001 1 Spring, Drain Solenoid, Outside Sump
14 086-6605 1 Link, Drain Solenoid
15
16 085-6612 1 Cover, Drain Solenoid
17 089-6610 1 Chain, Make From 098-9001
18 098-2201 1 Locknut, 8-32, SS
19 098-1205 1 Screw, RH, SS, 8-32 x 5/8
20
21 098-2301 5 Locknut, SS, 10-32
22 098-1311 1 Screw, 10-32 x 1 3/8”, RH, SS
23 081-6601 1 Drain Plug Assembly, Outside Sump
Rep. 084-6608 Drain Tube (Replacement Part)
Rep. 083-6601 Drain Ball (Replacement Part),1 ½”
24 085-6602 1 Screen Sump
24
26 098-1423 6 Bolt, ¼-20 x ½”, HH, SS
27 085-6204 1 Sump Assembly With Tail Piece
Part No.
098-1423 4 Bolt, HH, SS, ¼-20 x ½”
098-2201 1 Locknut, 8-32, SS, Hex
086-6606 1 1-5/16 Slotted Washer (Small)
084-6622 1 Chain Cover, Make From 093-1012
089-6601 1 Sump Gasket
No.
Req.
Description
28 099-1001 1 Temperature Gauge
29 089-6602 2 Drain Elbow Gasket
30
31 085-6199 1 Drain Elbow Weldment
32 098-1508 6 Bolt, 5/16-18 x 5/8”, HH, SS
33 085-6160 1 Drain Screen, Secondary (To Protect The Pump)
086-6601 1 Drain Seat, 1 ½”
23
066-1700
Drain System Assembly LH
5-AG-S
American Dish Service
24
066-1700
Drain System Assembly LH
5-AG-S
American Dish Service
Ref.
No. Part No.
34 098-9028 1 Washer, Rubber Reinforced
35 098-2404 1 Washer, ¼”, SS
36 098-2407 1 Locknut, ¼-20, SS
N/S 086-6615 1 Water Fin, Outside Sump
No.
Req. Description
25
066-1800
Drain System Assembly RH
5-AG-S
American Dish Service
26
066-1800
Drain System Assembly RH
5-AG-S
American Dish Service
Ref.
No.
1 092-1030 1 Conduit Fitting, 3/8” Comp x ½” FPT, 90° Elbow
2 086-6674 1 Conduit, 3/8” Dia. x 25”
3 085-6621 1 Solenoid Base, 5-AG-S, RH
4 085-6622 1 Front Plate, Solenoid Base
5 098-2404 10 Washer, ¼”, SS
6 098-1423 4 Bolt, HH, SS, ¼-20x ½”
7 098-2507 4 Locknut, SS, ¼-20
8 091-4005 1 Grommet, Plastic
9 098-1413 2 Bolt, ¼-20 x 3/8”, TH, SS
10 091-2001 1 Solenoid, Drain
11 098-2201 1 Locknut, 8-32, SS
12 098-1205 1 Screw, RH, SS, 8-32 x 5/8”
13 086-6607 1 1-1/16” Slotted Washer (Large)
14 098-3001 1 Spring Drain Solenoid, Outside Sump
15 086-6605 1 Link, Drain Solenoid, Outside Sump
16 086-6606 1 1-5/16” Slotted Washer (Small)
17 085-6612 1 Solenoid Cover
18 089-6610 1 Chain, Make From 098-9001
19 098-2201 1 Locknut, 8-32, SS
20 098-1205 1 Screw, RH, SS, 8-32 x 5/8
21 084-6622 1 Chain Cover, Make From 093-1012
22 098-2301 5 Locknut, SS, 10-32
23 098-1311 1 Screw, RH, SS, 10-32 x 1 3/8
24 081-6601 1 Drain Plug Assembly
Rep. 084-6608 Drain Tube (Replacement Part)
Rep. 083-6601 Drain Ball, 1 ½” (Replacement Part)
25 085-6602 1 Screen Sump
26 089-6601 1 Sump Gasket
27 098-1423 6 Bolt, HH, SS, ¼-20 x ½
28 085-6204 1 Sump Assembly With Tail Piece
29 292-1012 1 Pipe Plug, ½” MPT, SS
30 089-6602 2 Drain Elbow Gasket
31 086-6601 1 Drain Seat, 1 ½”
32 085-6199 1 Drain Elbow Weldment
33 098-1508 6 Bolt, 5/16-18 x 5/8”, HH, SS
34 092-1029 1 Reducer Bushing, ½” x 3/8”
35 091-4144 1 Conduit Locknut
36 085-6160 1 Drain Screen, Secondary (To Protect The Pump)
Part No.
No.
Req.
Description
27
066-1800
Drain System Assembly RH
5-AG-S
American Dish Service
28
066-1800
Drain System Assembly RH
5-AG-S
American Dish Service
Ref.
No. Part No.
37 098-9028 1 Washer, Rubber Reinforced
38 098-2404 1 Washer, ¼”, SS
39 098-2507 1 Locknut, ¼-20, SS
40 092-1091 1 Fitting, 3/8” Comp. x 3/8” MPT
N/S 086-6615 1 Water Fin, Outside Sump
No.
Req. Description
29
067-1300
Door Actuator Assembly
5-AG-S
American Dish Service
30
067-1300
Door Actuator Assembly
5-AG-S
American Dish Service
Ref.
No. Part No.
1 085-6701 2 Spring Extension
2 098-4002 2 Bushing, Bronze
3 098-1510 2 Bolt, 5/16 x 1 ¼”, HH, SS
4 098-2502 2 Nut, 5/16-18, HH, SS
5 085-6703 1 Arm Support Bracket, LH
N/S 085-6707 1 Arm Support Bracket, RH
6 098-1423 4 Bolt, ¼-20 x ½”, HH, SS
7 098-2404 4 Washer, ¼”, SS
8 098-2407 4 Locknut, ¼-20, SS
9 085-6706 1 Door Operating Arm (Lever Arm), 5-AG-S
10 098-1431 2 Bolt, ¼-20 x 1 3/8”, HH, SS
11 098-2404 6 Washer, ¼”, SS
12 084-6703 4 Bushing (Dowel 3/8”)
13 086-6701 2 Door Stop
14 098-1432 2 Bolt, ¼-20 x 1 ¾”, HH, SS
15 084-6702 2 Spacer
16 086-6702 2 Door Link
17 098-2405 4 Cap Locknut, ¼-20, SS
18 098-3003 2 Door Spring
19 086-6703 2 Spring Extension, Secondary
20 098-1581 2 Eye Bolt, 5/16-18 x 6”
21 098-2502 2 Nut, 5/16-18, HH, SS
22 099-1018 2 Lever Arm End Cap
23 086-6623 1 Lever Arm Cut-Off Bracket, “L”
N/S 098-2503 2 Washer, Copper, 5/16”
No.
Req. Description
31
American Dish Service
Manufacturer of low and high temperature
Commercial Dishwashers and Glasswashers
900 Blake Street
Edwardsville, Kansas 66111
Ph:(913) 422-3700
Fax:(913) 422-6630
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