AR/ARE SERIES
GAS FIRED RADIANT
TUBE HEATERS
Installation and
servicing manual
Index
AR and ARE series gas fired
1
radiant tube heaters
Gas connection
2
Standards
3
Electrical connection
4
Assembly instructions
5
Health and safety
6
Fixing tubes and brackets
7
Fitting reflectors and end caps
8
Burner/fan/damper assembly
9
AR and ARE series double linear
10
gas radiant tube heaters
HB and DL damper settings
1
1
Installation – suggested methods
12
of heater suspension
Flue connection
13
Fresh air ducted inlet
14
Commissioning for individually
15
flued and unflued heaters
Routine service
16
Replacement of components
17
Trouble shooting checklist
18
User instructions for Ambi-Rad
19
AR and ARE series of heaters
(all models)
1 AR and ARE series gas fired
3 Standards
radiant tube heaters
Ambi-Rad heaters must be installed in
These heaters are for use on natural gas
(G20) at a maximum supply pressure of
25 mbar and propane (G31) at a maximum
supply pressure of 45 mbar in G.B and I.E.
2 Gas connection
The gas connection on the Ambi-Rad heater
1
1
is R
2 (
2in B.S.P internal thread).
/
/
Natural gas (I2H)
Max supply pressure 25 mbar
Min supply pressure 17 mbar
Propane (I
Max supply pressure 45 mbar
Min supply pressure 25 mbar
Propane (I
Max supply pressure 57.5 mbar
Min supply pressure 42.5 mbar
Correct gas burning pressure is indicated
in the table below.
Correct gas pressure
AR U Tubes Heaters
Model Natural Gas G20 Propane G31
AR13 8.4mbar 32.9mbar
AR13QB 8.1mbar 35.2mbar
AR22 11.6mbar 31.6mbar
AR35 10.0mbar 34.0mbar
AR40 10.4mbar 28.4mbar
AR45 9.5mbar 28.0mbar
AR50 5.8mbar 28.0mbar
3p(37)
3p(50)
)
)
accordance with the relevant provisions
of the Gas Safety (Installations and Use)
Regulations 1998. Due account should also
be taken of any obligations arising from the
Health and Safety at Works etc. Act 1974.
In addition the installation must be carried
out in accordance with the current I.E.E.
1992 (BS 7671), BS 6896:1991 (Industrial
& Commercial for Flued Appliances)
BS EN 13410:2001 (Unflued Appliances and
IGE/UP/1) and any other relevant British
Standards and Codes of Practice.
A gas meter is connected to the service
pipe by the local gas region or local
gas region contractor. An existing meter
should be checked preferably by the
Gas Region or local Gas Region Contractors
to ensure that the meter is adequate to
deal with the rate of gas supply required.
Installation pipes should be fitted in
accordance with BS 6891:1988, such that
the minimum pressure at least, as stated
in section 2 will be achieved and any
other British Standards and Codes of
Practice. Pipes of smaller size than the
heater inlet gas connection should not
be used. The complete installation must
be tested for soundness as described in
the previous standard.
The gas supply must not be in the position
where it is subject to overheating.
The gas union service cock
MUST be fitted
in the gas supply close to the heater, but
not onto the burner itself.
It is essential to provide some flexibility in
the final gas connection by use of a tested
and certified metallic hose to BS 6501
Part 1:1991 (minimum acceptable quality
Type ‘B’ Class 1). When stainless steel
flexible hoses are used the hose should
be connected in a 180˚ bend without any
strain or torsion. (See figure 1).
Note Take care when making a gas
connection to the heater not to apply
excessive turning force to the internal
controls.
AR SL Single Linear Heaters
Model Natural Gas G20 Propane G31
AR13 8.4mbar 32.9mbar
AR13QB 8.1mbar 35.2mbar
AR22/24’ 10.7mbar 31.6mbar
AR22/27’ 11.6mbar 31.6mbar
AR22/32’ 10.7mbar 31.6mbar
AR22/36’ 10.7mbar 31.6mbar
AR35/33’ 13.7mbar 36.6mbar
AR35/42’ 11.2mbar 36.6mbar
AR35/50’ 11.2mbar 36.6mbar
AR40/42’ 11.3mbar 28.6mbar
AR40/50’
11.3mbar 28.6mbar
AR45/50’ 10.1mbar 29.6mbar
AR45/60’ 10.1mbar 29.6mbar
AR50/50’ 5.8mbar 24.2mbar
AR50/60’ 5.8mbar 24.2mbar
ARE U Tubes Heaters
Model Natural Gas G20 Propane G3
ARE13 8.4mbar 32.9mbar
ARE22 12.5mbar 31.6mbar
ARE35 12.9mbar 34.0mbar
ARE40 12.7mbar
ARE45 10.7mbar
ARE50 5.6mbar
28.4mbar
28.0mbar
28.0mbar
ARE SL Single Linear Heaters
Model Natural Gas G20 Propane G31
1
ARE13 8.4mbar 32.9mbar
ARE22 12.5mbar 31.6mbar
ARE35/42’ 13.7mbar 36.6mbar
ARE35/50’ 13.7mbar 36.6mbar
ARE40/42’ 12.7mbar 28.6mbar
ARE45/50’ 10.7mbar 29.6mbar
0.7mbar
ARE45/60’
1
ARE50/50’ 5.6mbar 28.0mbar
ARE50/60’
5.6mbar
29.6mbar
28.0mbar
3
Figure 1 Correct installation of flexible gas connection
*NOTE*
H
OT POSITION
50 ± 20 mm
± 5mm
Union
end
Valve
Corrugated Flexible Metallic Hose Assemblies to BS 6501 Part 11984 Class 1 Type C Construction
1
Metre Long - Ambi~Rad Part No. 6500-2
*NOTE* - CORRECT INSTALLATIONAS SHOWN WILLALLOW
FOR APPROX.150 mm OF MOVEMENT DUE TOEXPANSION.
T
HIS INSTALLATION LAYOUT ISTHE ONLY METHOD RECOMMENDED
B
Y THE INSTITUTE OF GAS ENGINEERS,THE MANUFACTURER AND
A
MBI-RAD LTD
N.B. BURNER ILLUSTRATED ISAR SERIES, BUT INSTRUCTIONS
ARE EQUALLYAPPLICABLE TOALL OTHER RANGES OF BURNERS.
NOTE:THESE INSTRUCTIONS MUST BE CARRIED OUT IN
A
CCORDANCEWITH THE RELEVANT PROVISIONS OFTHE
G
AS SAFETY (INSTALLATIONSAND USE) REGULATIONS 1984
(
AS AMENDED)AND THE MANUFACTURERSRECOMMENDATIONS
.
NOTE:
Elbows must be fitted to eliminate
sharp bends near end fittings.
4
00
±
7
5
m
m
V
alve
COLD POSITION
*NOTE*
HOT POSITION
Corrugated Flexible Metallic Hose Assemblies to BS 6501 Part 11984 Class 1 Type C Construction
6
00 mm Long - Ambi~Rad Part No. 6500
*N
OTE* - CORRECT INSTALLATIONAS SHOWN WILLALLOW
F
OR APPROX.100 mm OF MOVEMENT DUE TOEXPANSION.
T
HIS INSTALLATION LAYOUT ISTHE ONLY METHOD RECOMMENDED
BY THE INSTITUTE OF GAS ENGINEERS,THE MANUFACTURER AND
A
MBI-RAD LTD
N
.B. BURNER ILLUSTRATED ISAR SERIES, BUT INSTRUCTIONS
A
RE EQUALLYAPPLICABLE TOALL OTHER RANGES OF BURNERS.
N
OTE:THESE INSTRUCTIONS MUST BE CARRIED OUT IN
A
CCORDANCEWITH THE RELEVANT PROVISIONS OFTHE
G
AS SAFETY (INSTALLATIONSAND USE) REGULATIONS 1984
(AS AMENDED)AND THE MANUFACTURERSRECOMMENDATIONS
.
N
OTE:
Elbows must be fitted to eliminate
sharp bends near end fittings.
Valve
2
3
0
±
7
5
mm
50 ± 20 mm
C
OLDPOSITION
± 5mm
Union
end
Valve
XX
XX
XX
COLD POSITION
COLD
POSITION
COLD
POSITION
XX
Greater than 5 mm
4
4 Electrical connection
!!!
This appliance must be earthed.
Supply 230V 50Hz single phase.
Current rating 0.55 amp max (inductive).
Fuse: external 3 amp.
All electrical work should be carried out to
I.E.E. standards by a competent electrician.
The electrical connection to the heater is
made by means of a three pin plug-in
power connector. Live, neutral and earth
connections should be made via a flexible
supply cable to the power connector and
routed clear of the heater or tubes. The
flexible supply cables should be of 0.5mm
complying with BS 6500:1990.
Note SL heaters require an electrical cable
between the burner unit and the fan
assembly. This to be provided by the
installing/electrical contractor.
Circuits and controls
All such controls and switchgear must be
rated to handle the total inductive load of
the circuit they control. Load per Ambi-Rad
heater is 0.55 amp. For large installations,
the use of relays and contactors should
be considered. The method of connection
to the electrical supply must facilitate
complete isolation and should be made
via a fused double pole isolator having a
contact separation of at least 3mm in all
Figure 2 Typical wiring connections
U Tube Heater
2
SL Heater
poles and supplying the appliance only.
Alternatively, connection may be made
via a fused three pin plug and unswitched
shuttered socket, both complying with
the requirements of BS 1361:1971 (1986).
Ensure that a copy of the lighting
instructions plate is affixed adjacent to
the electricity supply switch. Should this
switch serve more than one heater it is only
necessary to affix one copy per service
switch.
Fused Spur
Fan Plugs into burner
Fused Spur
Wiring
The wires in the mains lead are coloured in
accordance with the following code:
Green & yellow Earth
Blue Neutral
Brown
Live
Instructions for connecting mains
lead to plug
Connect green and yellow to plug terminal
marked E. Connect blue wire to terminal
marked N. Connect brown wire to terminal
marked L.
It is recommended that the electrical circuit
controlling the heater or group of heaters
incorporates thermostats, a time switch and if
required, manual control switches and a frost
thermostat.
Fan plugs into burner via plug/socket supplied by Ambi-Rad (Extension cable by others)
DL Heater
Socket not used on DL burner
(no interconnect)
Fused Spur
For more comprehensive control arrangements see black bulb and control panel leaflets.
Fused Spur
Fused Spur
Figure 3 Internal wiring diagram (AR Burner)
5
5 Assembly instructions
This bracket must be located nearest the
burner/open end of the tube assembly.
For assembly drawings and details on specific heaters please refer to the following data sheets.
AR series Data sheet reference number
AR13 UT/AR13 HB
AR22 UT/AR22 HB
AR35 & 40 UT/AR35 & 40 HB GB/AR/065/0103
AR45 & 50 UT/AR45 & 50 HB GB/AR/066/0103
AR13 SL/DL HB (22ft) GB/AR/068/0901
AR22 SL/DL HB (24ft) GB/AR/069/0901
AR22 SL/DL HB (27ft) GB/AR/083/0603
AR22 SL/DL HB (32ft) GB/AR/084/0901
AR22 SL/DL HB (36ft) GB/AR/087/0901
AR35 SL/DL HB (33ft)
AR35 SL/DL HB (42ft) GB/AR/089/0103
AR35 SL/DL HB (50ft) GB/AR/093/0103
AR40 SL/DL HB (42ft) GB/AR/090/0103
AR40 SL/DL HB (50ft)
AR45 SL HB (50ft) GB/AR/096/0103
AR45 SL HB (60ft) GB/AR/097/0103
AR50 SL HB (50ft) GB/AR/098/0103
AR50 SL HB (60ft) GB/AR/092/0103
ARE13 UT/ARE13 HB GB/ARE/071/0800
ARE22 UT/ARE22 HB GB/ARE/072/0800
ARE35 & 40 UT/ARE 35 & 40 HB GB/ARE/073/0800
ARE45 & 50 UT/ARE 45 & 50 HB GB/ARE/074/0800
ARE13 SL/DL (22ft) GB/ARE/075/0901
ARE22 SL/DL HB (27ft) GB/ARE/076/0901
ARE35 SL/DL HB (42ft) GB/ARE/077/0901
ARE40 SL/DL HB (42ft)
ARE45 SL HB (50ft)
ARE45 SL HB (60ft) GB/ARE/100/0901
ARE50 SL HB
ARE50 SL HB
(50ft)
(60ft)
6 Health and safety
Ambi-Rad Limited cannot be responsible for
ensuring that all site safety procedures are
adhered to during assembly and installation.
Sole liability rests with the installer.
7 Fixing tubes and brackets
‘U’ tube
General assembly instruction for the;
AR UT/HB
Support radiant tubes on blocks, trestles etc,
ensuring the internal welded seam of the
tube is facing downwards. Ensure tubes are
clear internally.
GB/AR/063/0800
GB/AR/064/0103
GB/AR/070/0901
GB/AR/094/0103
1
GB/ARE/0
GB/ARE/099/090
GB/ARE/1
GB/ARE/091/0901
Push one turbulator into each tube flush
with the end adjacent to the return bend
(opposite end to the burner and fan).
Turbulators are not supplied with any
heaters in the
Slip return bend completely onto tubes with
the clamping bolts facing upwards. Tighten
securely.
Slip the suspension brackets onto the tube
assembly.
Position the brackets as shown on relevant
data sheet.
78/090
1/090
0
1
1
AR13 range.
AR13 UT/AR13 HB
The AR13 heater has one suspension
bracket fitted with reflector locating tabs.
AR22 UT/AR22 HB
Fit additional centre support bracket onto the
tube assembly. ‘U’ bolts for the centre
support bracket and suspension brackets are
not interchangeable.
AR35 UT/AR35HB andAR40 UT/AR40 HB
Identify the difference between the two
radiant tubes. The burner tube comprises of
half mild steel and half stainless steel. The
stainless steel is labelled ‘burner end only’
and must be installed adjacent to the burner.
There are two types of suspension brackets
Type ‘A’ and Type ‘B’, one of the Type ‘A’
brackets must be fitted with one standard ‘U’
bolt and one extra long threaded ‘U’ bolt. The
extra long threaded ‘U’ bolt with ‘stop-nuts’
to be located on the stainless steel firing
tube as indicated and bolted into position.
Clearance of 3mm must be provided around
the tube to allow for thermal expansion. (See
Fig 4).
AR45 UT/AR45 HB and AR50 UT/AR50 HB
Identify the difference between the two
radiant tubes. The stainless steel burner tube
is labelled and weighs less than the return
tube. The stainless steel tube must be located
on the firing leg only. Join short tube to long
tube with swaged joint. One of the Type ‘B’
brackets must be fitted with one standard ‘U’
bolt and one extra long threaded ‘U’ bolt
with ‘stop-nuts’ to be located on the
stainless steel firing tube as indicated and
bolted into position.
Clearance of 3mm must be provided around
the tube to allow for thermal expansion. (See
Fig 4).
The above assembly instructions apply
to ARE UT/HB series of heaters. However
turbulators are not supplied.
,
Linear
General assembly instructions for AR SL/HB.
We advise that the tube assembly be built
in the roof space where the heater will
eventually be situated. This is due to the
overall length of the heater
be too large for floor assembly.
Referring to the relevant data sheets
suspend the brackets as directed.
, which could
6
Insert stainless steel tube into the first two
suspension brackets (on some tube lengths
the stainless steel tube section may fall
short of the second bracket).
Note The stainless steel section is at the
burner end of the heater.
Insert the remaining mild steel tube(s)
into the remaining brackets to make the
overall tube length. Tube sections are
attached to each other by means of two
‘grub screws’ and locking nuts.
Note Do not over tighten the grub screws
into the mild steel tube. Finger-tight is
sufficient to allow for thermal expansion,
but locking nuts must be tightened with a
spanner.
When all tubes are connected together, turn
the tube assembly so the collar screws and
nuts are facing left to right when viewed
from the top. Push the turbulator into the
end of the tube which is furthest away from
where the burner will be located (same end
as fan/damper), ensuring it is fully inserted
to the location tabs at the end of the
turbulator.
Note Fit reflector end-caps before fitting
burner assembly and fan assembly. (Not ARE)
Fit the fan/damper assembly onto the mild
steel tube (opposite end to where the burner
will be located), ensuring it is fully engaged.
Secure the pinch screws provided.
Note The above assembly instructions apply
to ARE SL/HB series of heaters. However,
turbulators are not supplied.
8 Fitting reflectors and end caps
Remove the plastic film from the reflectors.
Note The reflectors are punched at one end.
These holes coincide with the Type ‘A’
suspension brackets (centre bracket
AR22/AR22 HB) with reflector location tabs
fitted. The other end of the reflector is free
floating to allow for thermal expansion.
‘U’ tube
AR13 UT/AR13 HB
Affix the single reflector to the locating
tabs with M6 nuts, bolts and washers
provided. Fit the reflector end caps using
M5 screws, washers and ‘S’ clips.
AR22 UT/AR22 HB
Insert the two reflectors into the suspension
with the punched holes exactly in line with
the centre bracket holes. Secure with M6
nuts, bolts and washers provided, passing
through both reflector sections. Fit reflector
end caps using M5 screws, washers and ‘S’
clips.
AR35 UT/AR35 HB and AR40 UT/AR40 HB
Position the first reflector section and secure
it to the bracket nearest the burner position
with M6 nuts, bolts and washers provided.
Position the second and third sections so
they overlap with the punched holes in line
with the tabs on the third suspension
bracket from the burner position. The first
reflector must lie on top of the second
reflector. Secure using M6 nuts, bolts and
washers provided, passing through both
reflector sections fit reflector end caps using
M5 screws, washers and ‘S’ clips.
AR45 UT/AR45 HB and AR50 UT/AR50 HB
Position first and second reflector sections
so they overlap with the punched holes in
line with the tabs on the second suspension
bracket from the burner and secure using
M6 nuts, bolts and washers provided,
passing through both reflector sections.
Position third and fourth reflector sections
so they overlap with punched holes in line
with the tabs on the fourth suspension
bracket and secure using M6 nuts, bolts
and washers provided. Ensure the second
reflector is placed over the third reflector.
Fit reflector end caps using M5 screws,
washers and ‘S’ clips.
Linear
AR13 SL/HB
Position both reflectors into the brackets
so they overlap with the holes coinciding
’ second
A
with the locating tabs on the T
bracket. Secure using M6 bolts
large washers passing through both
reflector sections and tabs. Fit reflector end
caps using M5 screws
, washers and ‘S’ clips.
ype ‘
, nuts and
AR22 SL/HB
Position the first reflector section and secure
it with the M6 bolts
to the Type ‘A’ suspension bracket nearest
, nuts and large washers
the burner
sections of the reflector so that they overlap
with the punched holes in line with the lugs
provided on the third suspension bracket
from the burner. Secure using M6 bolts, nuts
and large washers passing through both
reflector sections. Fit reflector end caps
using M5 screws
Ensure the second reflector is placed over
the third reflector.
. Position the second and third
, washers and ‘S’ clips.
AR35 and 40 SL/HB
Position the first reflector section and secure
it with the M6 bolts, nuts and large washers
to the Type ‘A’ suspension bracket nearest
the burner. Position the second reflector so
they overlap with the punched holes in line
with the tabs provided on the third
suspension bracket from the burner. Position
the fourth reflector in the fourth bracket,
and attach the reflector to the fifth bracket.
Secure using M6 bolts, nuts and large
washers passing through both reflector
sections where appropriate. Fit reflector end
caps using M5 screws, washers and ‘S’ clips.
Ensure the second reflector is placed over
the third reflector.
AR45 and 50 SL/HB
Position the first reflector section and secure
it with the M6 bolts, nuts and large washers
to the Type ‘A’ suspension bracket nearest
the burner. Position the second and third
section of reflector so that they overlap
with the punched holes in line with the
tabs provided on this suspension bracket
from the burner. Where required, fit fifth
and sixth reflector sections to sixth and
seventh brackets. Secure using M6 bolts,
nuts and large washers passing through
both reflector sections where appropriate.
Fit reflector end caps using M5 screws,
washers and ‘S’ clips. Ensure the second
reflector is placed over the third reflector.
Note The above assembly instructions apply
to ARE SL/HB series of heaters. However, end
caps are not supplied.
7
9 Burner/fan/damper assembly
NOTE: Do not over tighten the Grub screws
into the mild steel tube. Finger tight is
sufficient to allow for thermal expansion,
but locking nuts must be tightened with
a spanner.
NOTE: Joint must always be horizontal
to floor, even if the heater is wall
mounted at an angle.
Swaged joint detail
HORIZONTAL
ONLY
Slide the burner control assembly onto the
right hand tube (when viewed from the
open ends of the tubes) ensuring it is fully
engaged.
Note For both horizontal and inclined
mounting the burner assembly must be
perfectly horizontal with the burner
indicating lights facing downwards.
Slide fan/damper assembly onto left hand
tube ensuring it is fully engaged. The fan
discharge outlet should face vertically
upwards if heater is to be individually flued
or horizontally away from burner if unflued.
Where the damper assembly is fitted the
damper blade must be in the vertical plane.
Secure with pinch screw.
Figure 4 Fixing brackets
Figure 5 Type ‘A’ and Type ‘B’ brackets
8
Figure 6 Swaged joint detail
Screw
Figure 7 Fitting reflector end caps
Fit relector end-caps before fitting burner
assembly and fan assembly.
Fit reflector end caps using M5 bolts
, washers and ‘S’ clips. (Not applicable to ARE range)
Note Do not stand on reflectors when removing plastic film.
Figure 8 Inclined mounting – unflued
Figure 9 Inclined mounting – flued
9
10 AR and ARE series double linear
gas radiant tube heaters
For double linear heaters refer to the relevant
SL data sheet.
Effectively a DL heater comprises of two
identical SL heaters with the fan being
replaced by a condensate box and fan
combined in one unit.
Bracket positions, reflectors and turbulators
remain consistant with SL models.
For total overall lengths and weights of DL
heaters refer to the table below. For damper
settings refer to the table on p11 section 11.
Installation should be carried out in the roof
space due to the length of the heaters. Refer
to the SL data sheet for bracket positions and
reflector installation.
Data is shown for all DL heaters.
Figure 10 Condensate box arrangement
Damper vertically up
Model O/A length (m) Total installed weight (kg) SL data sheet reference
AR13 DL (22ft) 13.26 112 GB/AR/068/0901
AR22 DL (24ft) 15.0 128 GB/AR/069/0901
AR22 DL (27ft) 16.0 144 GB/AR/083/0603
AR22 DL (32ft) 19.0 170 GB/AR/084/0901
AR22 DL (36ft) 21.0 192 GB/AR/087/0901
AR35 DL (33ft) 20.0 184 GB/AR/070/0901
AR35 DL (42ft) 25.0 234 GB/AR/089/0103
AR35 DL (50ft) 30.0 280 GB/AR/093/0103
AR40 DL (42ft) 25.0 234 GB/AR/090/0103
AR40 DL (50ft) 30.0 280 GB/AR/094/0103
ARE13 DL (22ft)
ARE22 DL (27ft) 16.0 144 GB/ARE/076/0901
ARE35 DL (42ft)
ARE40 DL (42ft)
13.26 112 GB/ARE/075/0901
25.0
25.0
234 GB/ARE/077/0901
234
GB/ARE/0
78/090
Figure 11 Typical double linear arrangement
1
10
11 HB and DL damper settings
AR Linear Herringbone & DL Heaters
Heater type Damper setting when hot (mbar)
AR13SHN/22 1.7
AR13SHP/22 1.7
AR22SHN/24 1.4
AR22SHP/24 1.4
AR22SHN/27 1.4
AR22SHP/27
AR22SHN/32 1.4
AR22SHP/32 1.4
AR22SHN/36 1.4
AR22SHP/36 1.4
AR35SHN/33
AR35SHP/33 1.5
AR35SHN/42 1.2
AR35SHP/42 1.7
AR35SHN/51 1.0
AR35SHP/51 1.5
AR40SHN/42 1.6
AR40SHP/42 1.4
AR40SHN/51 1.9
AR40SHP/51 1.9
AR45SHN/50 1.9
AR45SHP/50 2.0
AR45SHN/60 2.0
AR45SHP/60 2.3
AR50SHN/50 1.9
AR50SHP/50 2.0
AR50SHN/60 2.0
AR50SHP/60 2.3
ARE Linear Herringbone & DL Heaters
Heater type Damper setting when hot (mbar)
ARE13SHN/22
ARE13SHP/22 1.1
ARE22SHN/27 1.1
ARE22SHP/27 1.1
ARE35SHN/42
1.4
1.5
ARE35SHP/42 1.0
ARE40SHN/42 1.4
ARE40SHP/42 1.4
ARE45SHN/50 1.6
ARE45SHP/50 1.6
ARE45SHN/60 1.9
ARE45SHP/60 1.6
ARE50SHN/50 1.8
ARE50SHP/50 2.3
ARE50SHN/60 1.8
ARE50SHP/60 2.3
1.1
1.0
AR U Tube Herringbone Heaters
Heater type Damper setting when hot (mbar)
AR13UHN 1.9
AR13UHP 1.9
AR22UHN
AR22UHP 1.6
AR35UHN 1.7
AR35UHP 1.7
AR40UHN 1.8
AR40UHP 1.8
AR45UHN
AR45UHP 2.2
AR50UHN 2.2
AR50UHP 2.2
1.6
2.2
ARE U Tube Herringbone Heaters
Heater type
ARE13UHN
ARE13UHP 1.3
ARE22UHN
ARE22UHP
ARE35UHN
ARE35UHP 1.4
ARE40UHN 1.6
ARE40UHP 1.6
ARE45UHN 2.0
ARE45UHP
ARE50UHN
ARE50UHP 2.0
Damper setting when hot (mbar)
1.3
1.3
1.3
1.4
2.0
2.0
11
12 Installation – suggested
!
B
methods of heater suspension
Health and safety
Attachment to the heater bracket support
lugs should be made by either a ‘speed
link’, D shackle, nut bolt and large washers,
or in the case of drop rods, a closed formed
hook. Due allowance must be made for
thermal expansion of the heater. The
hanging attachments to overhead steelwork
etc. must be purpose made to good sound
engineering practice or of a proprietary type
fixing.
They must be adequately fixed and designed
to carry the whole weight of the heater and
to permit free movement due to linear
expansion.
In the event of suitable roof steelwork not
being available, additional steelwork should
be fitted to enable vertical hangers to be
used for suspending the heaters.
If there are any doubts as to the strength
or suitability of roof steelwork to which
heaters are to be suspended, please refer to
Consultant/Architect/owner of the building.
The recommended minimum and preferred
mounting heights for the Ambi-Rad heaters
are as below.
The recommended clearance to combustibles
are shown in the table opposite.
Model AR/ARE Required angle Chain length Eye bolt position
13 ‘U’ tube 45˚-60˚ 8 links 2
30˚-35˚ 5 links 2
22 ‘U’ tube 45˚-60˚ 14 links 2
30˚-35˚ 8 links 2
35-50 ‘U’ tube 60˚ 24 links 3
45˚ 18 links 3
30˚-35˚ 15 links 3
Note Component available pre-drilled Part No WMB-13-22-38
Mounting heights
Model
Mounting position Minimum mounting height (m) Recommended mounting When mounting over these
height range (m) heights contact Ambi-Rad
design office (m)
AR/ARE13 Horizontal 3.0 3.3 to 4.2 over 4.2
AR/ARE13 Inclined/wall mounted 2.7 3.0 to 4.0
AR/ARE22 Horizontal 3.6 4.8 to 7.0 over 7.0
AR/ARE22 Inclined/wall mounted 3.0 4.2 to 4.9
AR/ARE35 Horizontal 4.3 4.9 to 11.0 over 11.0
AR/ARE35 Inclined/wall mounted
3.6
4.0 to 7.0
AR/ARE40 Horizontal 4.3 4.9 to 11.0 over 11.0
AR/ARE40 Inclined/wall mounted 3.6 4.0 to 7.0
AR/ARE45 Horizontal 5.0 5.9 to 12.0 over 12.0
AR/ARE45 Inclined/wall mounted 4.3 5.0 to 8.0
AR/ARE50 Horizontal 5.7 6.9 to 13.0 over 13.0
AR/ARE50 Inclined/wall mounted 5.0 6.0 to 9.0
12
Clearance distances
Model
A Above reflector 150 150 150 150 150 150
B Above burner fan assembly flued 500 500 500 500 500 500
C&E Beneath tubes 1250 1250 1500 2100 2100 2100
D To the sides 600 600 600 600 600 600
B From fan outlet unflued 1200 1200 1200 1200 1200 1200
All dimensions are in millimetres.
We recommend that at this stage the
tube assembly is raised into position and
suspended by its two end brackets only
from previously fixed chains, of 4mm
gauge galvanised welded link construction
or fixed to two wall mounting brackets
which must incorporate a short section
of hanging chain to allow movement due
to thermal expansion.
AR/ARE13
Alternatively 10mm diameter mild steel
drop rods can be used. Wall mounting
brackets must support the heater at an
angle of inclination of between 35ºand 55
and are available from the manufacturer.
The angle is varied by adjusting the drop
rods or chain on each bracket. These bracket
positions are critical and when suspended,
must have the same orientation ie. all the
AR/ARE22 AR/ARE35 AR/ARE40 AR/ARE45 AR/ARE50
UT only
Note If the heater is to be wall mounted the
return bend must be on the left hand side
º
when viewed facing the wall, with the
burner fitted to the tube nearest the floor.
same angle.
Figure 12 Methods of heater suspension
13
Figure 13 Mounting of ‘U’ tube heater
Socket
Plug
Figure 14 Mounting of ‘SL’ tube heater
14
13 Flue connection
The Ambi-Rad heater may be installed with
or without a flue to atmosphere providing
the air supply and building ventilation
requirements as stated in BS 6896:1991
complied with and providing due
consideration is given to the possibilities of
condensation forming on cold surfaces when
used as an unflued heater.
Unflued installation
Permanent ventilation required is as follows:
Natural ventilation
(to be fitted at high and low level with
minimum distance between of 3m).
Natural ventilation
(Preferably at low level)
2
Up to and including 60kW : 4.5cm
Over 60kW : 270cm
2
+ 2.25cm2/kW in excess
/kW.
of 60kW total rated input.
Forced ventilation
Minimum proven air flow is 2.35m3/h/kW
of total rated input.
For detailed information please refer to
BS 6896:1991, Installation of Gas Fired
Overhead Radiant Heaters for Industrial and
Commercial Heating (2nd and 3rd family
gases).
14 Fresh air ducted inlet (all models)
250mm (10in) higher than any projection
on the roof within a 2m radius of the cowl.
For fresh air ducted inlet heaters, heater
model is suffixed with DA to indicate
ducted air inlet (eg. AR22 DA).
Low level, when air change rate is less than
3
33m
/h/kW of total rated input, either:
2
1.4cm
for each 1m3/h/kW below 33m3/h/kW
or 46cm
2
/kW of total rated input.
High level, above areas where personnel are
working is as above.
Mechanical ventilation
Minimum proven air flow is 33m3/h/kW of
total rated heated input.
If the heater is installed without a flue,
ensure that combustion gases do not
impinge on combustible materials. The
maximum permitted temperature for such
materials is 50ºC, EN4
16.
Flued installation
The Ambi-Rad heater may be installed with a
flue. A down-draught diverter (supplied as an
optional extra by the manufacturer) must be
fitted to the induced draught fan exit by
means of the screws and clamp plates
provided. The diverter is designed to accept a
125mm (5in) nominal bore propriety metal
flue pipe complying with BS 715:1993.
The joint should be sealed with heat resistant
caulking and faced off with fire cement. A
flue pipe should be adequately supported at
regular intervals from the building structure
and terminated externally with a British Gas
Tested and Certified terminal. The maximum
flue length is 9m (30ft) and maximum
number of bends is two. For individually flued
appliances, horizontal runs and 90˚ bends
should be avoided. All connections in the
flue pipe must be properly sealed. Permanent
ventilation is required as follows:
When the Ambi-Rad heater is to be installed
in locations where there is airborne dust or
where there is a polluted atmosphere, eg.
chlorinated vapours, process dust etc., a
ducted fresh air supply must be provided to
the burner. Where a fresh air ducted inlet is
to be fitted to the burner assembly the
stainless steel air intake grill must be
removed from the burner casing and the
orifice fitted with a blanking off plate.
Note The pressure sensing tube is to be
re-positioned to align with the orifice in the
ducted fresh air connection of the
combustion chamber cover plate (see
document reference AR/050/0498 drawing
no. ER 3473). (ARE35, AR/ARE40, 45, 50
connection to 90º bend). These models
incorporate a 100mm (4in) fresh air duct
connection. A fresh air duct of minimum
100mm (4in) diameter should be connected
to the combustion chamber cover plate inlet
duct. A flexible joining piece should be used,
available from the manufacturer, fixed with
hose clips to facilitate disconnection when
servicing the burner. The maximum length of
fresh air inlet duct is 7m (23ft) of 100mm
(4in) diameter duct. Maximum number of
bends is two.
A position should be selected for the inlet of
the fresh air duct such that will receive dust
free clean air
. A cowl of the British Gas tested
and certified type, such as the GCI or GLC
terminal, should be fitted at the inlet of the
duct. If the duct inlet is located on a r
oof the
underside of the inlet cowl must be at least
600mm (2ft) above roof level and at least
15
15 Commissioning for individually
flued and unflued heaters
Inspect installation and ensure that it has
been carried out in accordance with these
instructions. Ensure that electrical and gas
supplies are isolated. The gas supply should
be purged and tested for soundness in
accordance with the BS 6891:1988, BGIM/16,
IGE Report 1M/2 and any other British
Standard and Codes of Practice. Open
isolating valve.
Remove the combustion chamber cover plate
or ducted air inlet connection by unscrewing
6 fixing screws. Take care not to damage the
sealing gasket. Inspect the burner and
electrode assemblies
securely fixed and all electrical connections
securely made. Replace the cover plate or
ducted air inlet connection, ensuring that the
sealing gasket is correctly positioned and the
six screws are fully tightened. The heater will
not operate until this plate is refitted.
Open the control housing cover door by
unscrewing the securing screw. Ensure all
internal components are securely fixed and
all connections securely made.
Switch on the electrical supply to the heater
and observe the correct start up sequence
as follows:
The mains lamp (red) will illuminate. The ID
fan will start to run and the vacuum switch
checking relay (inside flame electronic
sequence control box) will pull in. Safe-start
checks are carried out automatically and a
purge period of approximately 9 seconds will
commence.
At the end of the purge period the ignition
sequence will commence. The spark ignition
will be energised producing a spark at the
ignition electrode. The gas shut off valve will
at the same time be energised. If ignition is
successful the flame is detected by the flame
sensing probe and the ignition spark will be
switched off. The ‘burner on’ (amber) lamp
indicates that the gas safety control valves
are energised.
, ensuring these are
If the ignition is unsuccessful the gas safety
control valve is closed and the spark ignition
de-energised after approximately 5 to 7
seconds. After an unsuccessful ignition
attempt the electronic sequence controller
will ‘lock-out’. The ‘power lamp’ (red) only
will remain illuminated and the fan will
continue to run. T
condition, switch the power supply to the
heater, wait 15 seconds then restore it. If
repeated lock-out occurs investigate cause.
In the event of an electrical fault after
installation of the appliance preliminary
electrical systems checks should be carried
out (re-earth continuity polarity and
resistance to earth).
To shut down the heater, switch off the
power supply to the heater. Automatic
control of the heater or a series of heaters
may be achieved by incorporating
thermostats, time switches, frost thermostats,
manual over-ride switches etc., in the
electrical supply to the heater(s). It is essential
to allow a delay of 15 seconds after switching
off a heater before attempting to restart.
If at any time after completion of the start
up sequences, loss of flame should occur,
the electronic sequence controller will
attempt to re-ignite. If this is unsuccessful
lock-out will occur.
Set burner gas pressure as follows. Isolate gas
supply. Unplug mains input connector to
. Unscrew the fixing
heater
hinged safety control housing lid and swing
away. Remove pressure test point screw
nearest the burner head and connect a ‘U’
tube manometer to the pressure test nipple
located on the body of the gas valves.
Remove the slotted cover from the pressure
test regulator revealing the adjustable screw.
Replace mains input connector and start the
heater. Using a suitable screwdriver adjust
the pressure regulator. Switch off the heater
by pulling out the mains input connector.
Disconnect ‘U’ tube manometer and refit
screw in pressure test nipple. Replace cover
on pressure regulator. If heater is flued
check that there is adequate updraught
at the down-draught diverter eg. by means
of a smoking taper when heater is running.
o reset this ‘lock-out’
screw in the
Check the operation of the flame safe guard
equipment as follows. With the heater
running normally, switch off the gas supply
at the appliance isolating valve. Observe that
the ‘burner on’ lamp extinguishes within one
second. After a purge period of
approximately 9 seconds the heater should
attempt to re-light and if the gas isolating
valve has been left off, lock-out should
occur indicated by power light only being
illuminated and fan running.
Check the operation of the vacuum proving
switch as follows. With the heater running
normally pull out the three pin fan
connection plug, thus causing the fan to
slow down and stop. Within 3 seconds the
burner should shut off. Observe for at least
20 seconds that there is no attempt to
re-ignite, then replace the three pin plug
and observe that the heater proceeds to
ignite in the normal way.
Close the safety control housing lid which is
secured with the fixing screw.
Hand the ‘User Instructions’ to the user and
explain how to operate the heater.
Leave the ‘Installation and Servicing
Instructions’ at the user’s meter or
preferably with the service/maintenance
engineer/manager for use on future service
calls.
Note It will be noted that heaters have a
tendency to bow when hot, this is normal
and quite acceptable.
16
16 Routine service 17 Replacement of components
ID fan
Remove ID fan by unplugging the electrical
connection from the burner/control
assembly and loosening the fan securing
pinch screw. If a flue is fitted, this must be
disconnected. The fan will now slip off the
emitter tube. Inspect the main fan impeller
and remove any dust by brushing with a
soft brush. Similarly remove any dust from
the finger guard covering the secondary
(cooling) impeller and the mesh aperture
in the motor cover. Ensure that the impeller
turns freely and that there is not excessive
play in the bearings. Do not replace fan until
emitter tube inspection has been completed.
Emitter tube inspection
Brush away any dust on the exterior of the
emitter tubes.
Inspect the emitter tubes internally. If there
is any appreciable build up of dust or
deposits the tubes should be cleaned
internally. Remove the burner/control
assembly as directed below.
Detach return bend and remove the
turbulators where fitted. The two tubes can
then be cleaned by passing rods and a
suitable scraper through them or by use of
an industrial vacuum cleaner with a long
extension tube.
Reflector
Although not considered part of an annual
routine service, the condition of the reflector
should be noted and the user’s attention
drawn to any cleaning necessary
reflectors can be simply withdrawn for
cleaning by removing the M6 nuts and bolts
securing them and sliding them out of the
suspension brackets once the reflector end
caps have been removed. The reflectors can
be cleaned with a soft cloth and detergent
in water. A mild non abrasive metal polish
may be used in cases of extreme
discolouration. Dirty reflectors will increase
the heat radiation upwards into the roof
space by 3-4%.
. The
Removal of burner/control assembly
Remove the burner/control assembly by
disconnecting the gas and electrical
supply, fresh air inlet (if fitted) and the
fan electrical connection. Slacken the
burner fixing pinch screws and draw the
assembly off the emitter tube.
Burner/electrode assembly
Inspect the burner electrode assembly by
removing six dome head screws securing
the combustion chamber’s cover plate on
top of the burner box, taking care not to
damage the sealing gasket. Remove the
burner head by unscrewing it from the
injector, taking care not to drop it onto
the leads of the ignition electrodes.
Pepper pot burner heads should be
examined every 6 months for signs of
debris and cleaned by blowing compressed
air in reverse direction to flow. Renew the
electrode assembly if it is not in good condition. The assembly is then lifted out of
the combustion chamber and the two
connection cables disconnected.
If the electrode assembly is in good order
check the spark electrode gap. This should
be 3.5mm ± 0.5mm. Adjust the gap if
necessary by bending the earth rod. Refit
the electrode assembly in the reverse order
of removal, ensuring that the electrical
connections to the assembly are the
correct way round and secure.
Inspect the injector and clean as necessary.
Do not broach out. To remove the injector
with the burner head removed, unscrew
the injector from its carrier using a spanner
on the hexagon portion of its body. When
replacing the injector ensure that it is fully
tightened in its carrier
head. Replace the combustion chamber
plate cover, renewing the sealing gasket if
this is not in good condition.
. Replace the burner
Health and safety
Isolate gas and electrical supplies before
carrying out any repair work. Always test
for gas soundness with a suitable leak
detection fluid.
T
o replace ID fan
Remove ID fan connecting plug from the
burner control assembly. Disconnect flue if
fitted. Slacken pinch screw securing fan to
emitter tube. Draw fan off tube. Remove three
M5 screws securing fan support to fan
casting. Refit support flange to new fan with
the pinch bolt facing in the same direction as
the flue outlet. Refit the fan to the heater,
ensuring that the fan discharge faces upwards
for flued heaters or horizontally away from
the burner for unflued heaters.
To replace any components in
the burner/control assembly
This assembly should be removed from the
heater by first disconnecting the gas and
electrical supplies and the fan electrical connection. Slacken the securing pinch screws
and draw the burner/control assembly off the
emitter tube. When refitting the burner
assembly to the heater ensure the box is
horizontal ie. with indicator lamps
downwards.
To replace electrode assembly
Remove top cover of combustion chamber
by removing the six dome headed fixing
screws, taking care not to damage the gasket.
Remove the M4 screws securing the electrode
assembly and pull off the two electrode
cable connectors. Reconnect the cable
connectors to the new electrode assembly
(the two connectors are non interchangeable)
and refit the electrode assembly. Refit the
combustion chamber cover plate and sealing
gasket. Replace the sealing gasket if this
is damaged.
To replace burner head
Remove combustion chamber as above.
Unscrew burner head from the injector,
taking care not to drop it onto the ignition
leads. Refit new burner head and replace
combustion chamber cover plate, replacing
the gasket if this is damaged.
17
To replace the injector
Gas supply
pipe
Gas safety control valve
3 pins main
inlet socket
S
afety control
housing
Electronic sequence
controller
Hinged lid
Gas pressure
test pipe
Vacuum
proving switch
Impulse line
Pressure sensing tube
Air intake guard
Combustion chamber
Burner head
Burner assembly
support casing
Electrode/igniter
assembly
Injector
3 pin fan
socket
Remove burner head as on previous page.
Unscrew injector from its carrier using a
spanner on the hexagonal portion of its body.
When replacing ensure the injector is fully
tightened in its carrier. For correct injector size
see data badge on heater.
T
o replace gas safety control valve
(double solenoid and governor models S.I.T.,
Honeywell and Black/Teknigas).
Remove combustion chamber cover as on
previous page. Remove control housing cover
by removing the two dome headed fixing
screws. Remove burner head and the 2 screws
holding inlet gas connection supply support
plate. Disconnect the gas valve electrical
connection, marking each connection.
The gas valve and injector can now be
removed as an assembly. Using an approved
pipe joining compound on pipe threads
,
Figure 15 Model AR burner assembly
refit the pipe fittings onto the replacement
control valve. Replace the control valve into
the control housing (refit burner onto injector
holder before tightening inlet support plate
screws). Carry out commissioning, setting
the burner pressure to that indicated on
the data badge.
Note Insulated inline connectors are used
on Black/Teknigas control valve.
To replace the electronic
sequence controller
Swing open the safety control housing cover
by unscrewing two screws. Disconnect the
electrical connector on the side of the
electronic sequence controller. Unplug the
single grey high tension lead from the
electronic sequence controller. Remove the
two bolts securing the sequence controller to
the control housing door and replace the
sequence controller using the high tension
lead (grey) from the old controller unless its
insulation is damaged. When refitting the
pactrol sequence controller
, take care that the
rear flanges of the sequence controller are
correctly located underneath the retaining lip
in the door of the control housing (pactrol
P16DIA only). Refit the two bolts and electrical
connector into the sequence controller and
high tension leads into its connector.
To replace the vacuum proving switch
Disconnect the two silicon rubber tube
connections at the vacuum switch.
Disconnect the three push on connectors
from the vacuum switch. Remove the two
screws securing the vacuum switch and
slip the vacuum switch out of the control
housing. Refitting is a reversal of the above,
taking care to correctly reconnect the
three cables.
Figure 16 S.I.T. vacuum proving switch
18
18 Trouble shooting checklist
Symptoms Possible causes Remedy
Burner will not start
Red ‘mains on’ does not illuminate.
Red light illuminates. Fan’s connector plug not fully engaged. Engage securely.
HB Herringbone system only. Fan tripped out on overload. (Type O fans only) Check overload setting: single phase
Fan starts but burner does not attempt
ignition. Insufficient vacuum generated by fan. Clean fan blades with soft bristle.
HB Herringbone system only. Leaks in joint separation in manifold system. Reseal or reconnect.
Burner proceeds to ignition stage (normally No spark. Check electrode for cracks – replace if necessary.
indicated by audible spark valve energised Check high tension connections are secure.
and ‘burner on’ light illuminated) but burner Check spark gap is 3.5 ± 0.5mm. If no high
does not light. tension output from electronic controller,
Burner lights but shuts down after Inadequate flame signal. This can be verified
a few seconds. by connecting a sensitive micrometer in electrodes and terminal 4 of electric sequence
Heater shuts down after operating Refer to above. If problem persists, replace vacuum switch.
for a period of time.
External controls, thermostats, time switch etc. Adjust controls.
not calling for heat.
Fuse blown. Check for short circuit in wiring
or individual electrical components.
Loose electrical connection. Check all connections.
Fan seized or faulty motor. Replace fan, recommission heater,
checking gas pressure settings.
Sequence controller relay failing
to pull in and/or hold in. replace sequence controller.
Vacuum switch not returning to normal Replace vacuum switch.
(switch off) position.
Blocked emitter tube. Clean emitter tube internally.
Combustion chamber cover permitting Examine condition of sealing gasket, tighten
air leakage. down lid securely.
Vacuum impulse line between combustion Fix securely in place.
chamber and vacuum switch insecure
or defective.
Vacuum switch ‘pulls in’ but electronic sequence Replace burner sequence controller unit but
controller does not proceed to programme first check that the cause of failure is not a
ignition sequence. short on output circuit, by measuring resistance
Gas safety valve faulty or defective. Replace solenoid operator section of gas valve.
Insufficient gas pressure.
series with the violet wire which passes through
the combustion chamber bulkhead. The correct sequence controller.
reading should be 5µA ± 1µA.
Flame unstable.
Inadequate gas supply
gas pressure with all heaters operating. the data badge, examine gas supply pipework
Insufficient vacuum at combustion chamber Clean fan blades with soft bristle brush.
causing vacuum switch to cut off. Inspect tube internally and clean if necessary
. Observe burner
Check vacuum switch is satisfactory,
3.1 amp. Reset button on in control panel.
Check for build up of condensate in fan casing.
between pins 2 and 7 of burner control unit
plug. A reading of 10,000 ohms indicates short
circuit on gas valve burner indicator light or
associated wiring.
replace controller.
Set burner pressure to that indicated on data
badge (see commissioning).
Replace electrode. Check connections to
controller plug. Replace the electronic
Check cleanliness of burner and set burner
pressure as indicated on data badge.
If gas pressure drops below that indicated on
for excessive pressure loss.
(see servicing instructions).
19
19 User instructions for Ambi-Rad AR and ARE series of heaters
Ambi-Rad is an overhead radiant heating system for industrial and commercial buildings. The Ambi-Rad heater is suspended horizontally
overhead from the roof or inclined mounted at 35˚ to 55˚ from the horizontal and heats by radiation in the same way as the sun.
1 This appliance must only be installed by a competent person in accordance with the requirements of the Codes of Practice or the rules in
force.
2 Warning this appliance must be earthed.
3 Never rest anything, especially ladders, against the heater.
To start the Ambi-Rad heater
1
First ensure that the gas supply to the heater is turned on.
2 Ensure that the settings of any time-switch and thermostat are such that the heating system will be required to operate.
3 Switch on electrical supply to heater. Mains light, coloured red will illuminate and ignition sequence will commence.
4 After completion of an air purge period, ignition of the burner will occur and burner light, coloured amber, will illuminate.
5 If lock out occurs, switch off electrical supply, wait 15 seconds then switch on again. If lock-out occurs again switch off heater and call out
a service engineer.
Note Heater will have a tendency to bow when hot, this is quite acceptable.
To switch off Ambi-Rad heater
1
Switch off electrical supply to the heater. The burner will shut off and the fan will stop.
2 If the heater is switched off for periods in excess of one week, it is highly recommended that both gas and electrical supplies are turned
off.
Servicing
To ensure continued efficient and safe operation, it is recommended that the heater is serviced regularly by a competent person,
eg. every year in normal working conditions but in exceptionally dusty or polluted conditions more frequent servicing may be required.
The manufacturer, whose address is given below
, offers a maintenance service. Details available on request.
BCEMA
Ambi-Rad Limited Fens Pool Avenue
Brierley Hill West Midlands
DY5 1QA United Kingdom
Telephone 01384 489700
Facsimile 01384 489707
@
UK sales email sales
Website www.ambirad.co.uk
ambirad.co.uk
AMBIRAD is the registered
trademark of Ambi-Rad Limited.
Due to continuous product
innovation, Ambi-Rad reserves
the right to change product
specification without due notice.
Document Reference GB/AR(E)/079/0904
(5000 0904)
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