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P1113406S
Service Manual
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Amana P1113406S, P1113401S, P1113405S, AO27DGW, P1132514N Service Manual

...
Service
Double Gas Wall Ovens
Service Manual for Amana
®
Models and manufacturing
numbers in this manual
AO27DG P1113401S AO27DG P1113405S AO27DGW P1113406S AO27DG1/W1/DGK P1132514N AO27D* P1132519N AO27DG* P1132525N PHO303UB P1132513N PHO303UWW P1132513N PHO303UK P1132513N PHO103UB P1132503N PHO203UWW P1132509N
This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
RA233001
Revision 3 June 1998
Important Information
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE
APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
IMPORTANT NOTICES
IF REPAIRS ARE ATTEMPTED BY UNQUALIFIED PERSONS, DANGEROUS
WARNING
!
CONDITIONS (SUCH AS EXPOSURE TO ELECTRICAL SHOCK) MAY RE­SULT. THIS MAY CAUSE SERIOUS INJURY OR DEATH.
CAUTION
!
IF YOU PERFORM SERVICE ON YOUR OWN PRODUCT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH MAY RESULT.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
CONSUMER AFFAIRS DEPT. OR 1-319-622-5511 AMANA REFRIGERATION, INC. CALL and ask for AMANA, IOWA 52204 Consumer Affairs
If outside the United States contact:
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
AMANA WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES.
AMANA ATTN: CONSUMER AFF AIRS DEPT . AMANA, IOWA 52204, USA Telephone: (319) 622-5511
Facsimile: (319) 622-2180
DANGER
!
WARNING
!
CAUTION
!
RA233001 Rev. 3 2
DANGER - Immediate hazards which WILL result in severe personal injury or death.
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which COULD result in minor personal injury or product or property damage.
Contents
Introduction
General Information ............................................................................................................................................... 5
Model Identification and Ordering Replacement Parts ........................................................................................... 5
Modern Maid Cooking Products Nomenclature...................................................................................................... 5
Amana Cooking Products Nomenclature .............................................................................................................. 5
Specifications and Features ................................................................................................................................... 6
Safety Precautions ................................................................................................................................................. 7
General........................................................................................................................ .................................... 7
Oven................................................................................................................................................................ 7
Safety Procedures ........................................................................................................................................... 7
Oven fires ........................................................................................................................................................ 7
Installation Instructions
Cabinet Opening .................................................................................................................................................... 8
Installation Requirement......................................................................................................................................... 8
Gas Connection ..................................................................................................................................................... 8
Pressure Testing .................................................................................................................................................... 8
Electrical Connection ............................................................................................................................................. 8
Place Oven in Opening .......................................................................................................................................... 9
Final Gas Connection............................................................................................................................................. 9
Testing for Leaks.................................................................................................................................................. 10
Adjusting the Bake Burner Flame Size................................................................................................................. 10
Broil Burner Flames ..............................................................................................................................................11
Pressure Regulator Conversion ............................................................................................................................1 1
Converting Bake Burners ..................................................................................................................................... 12
Converting Insta-Broil Burners ............................................................................................................................. 12
Oven Removal and Replacement ........................................................................................................................ 13
General Use and Oven Controls
Maintenance ........................................................................................................................................................ 14
Oven Doors ................................................................................................................................................... 14
Replacing Oven Light .................................................................................................................................... 14
Removing Oven Bottom................................................................................................................................. 14
Adjusting Oven Temperature ......................................................................................................................... 14
Clock and Timer Instructions................................................................................................................................ 15
Baking.................................................................................................................................................................. 15
Automatic Baking........................................................................................................................................... 15
Delayed Baking.............................................................................................................................................. 15
Broiling ................................................................................................................................................................. 16
Insta-Broil Cooking Area................................................................................................................................ 16
Operating the Broiler...................................................................................................................................... 16
Self-Cleaning ....................................................................................................................................................... 16
Cancel Remaining Cleaning Time.................................................................................................................. 16
Delayed Self-Cleaning ................................................................................................................................... 16
Canceling Remaining Cleaning Time............................................................................................................. 17
Test Procedures
Oven Thermostat ................................................................................................................................................. 18
Selector Switch .................................................................................................................................................... 18
Sail Switch ........................................................................................................................................................... 19
Momentary Door Latch Switch ............................................................................................................................. 19
Door Latch Solenoid............................................................................................................................................. 20
Top and Rear Latch Switches............................................................................................................................... 20
Clean Relay.......................................................................................................................................................... 21
Thermal Fan Switch ............................................................................................................................................. 21
Fan Motors........................................................................................................................................................... 22
Electronic Clock Timer ......................................................................................................................................... 22
Timer Tests – Switch Contact Operations ............................................................................................................ 22
3 RA233001 Rev . 3
Bake and Broil Ignitors ......................................................................................................................................... 24
Indicator Lights..................................................................................................................................................... 25
Oven Light Switch ................................................................................................................................................ 25
Troubleshooting Procedures
Oven Operation.................................................................................................................................................... 26
Self-Clean Operation............................................................................................................................................ 28
Oven Door............................................................................................................................................................ 29
Fan Motor............................................................................................................................................................. 30
Oven Light............................................................................................................................................................ 30
Disassembly Instructions
Control Panel Glass ............................................................................................................................................. 31
Electronic Clock ................................................................................................................................................... 31
Control Panel Mounting Bracket........................................................................................................................... 31
Oven Light Switch ................................................................................................................................................ 31
Indicator Light ...................................................................................................................................................... 31
Selector Switch .................................................................................................................................................... 31
Oven Thermostat ................................................................................................................................................. 31
Power Cord .......................................................................................................................................................... 31
Door Hinge.............................................................................................................................................................32
Compression Door Hinge .......................................................................................................................................32
Oven Door (Model A027DG) ...................................................................................................................................32
Frameless Door Disassembly ................................................................................................................................32
Broil Gas V alve ......................................................................................................................................................32
Bake Gas V alve .....................................................................................................................................................32
Gas Manifold .........................................................................................................................................................33
Control Panel Flueway ...........................................................................................................................................33
Lower Oven Flue ....................................................................................................................................................33
Upper Oven Flue ....................................................................................................................................................33
Sail Switch ............................................................................................................................................................33
Fan Motor ..............................................................................................................................................................33
Thermal Fan ..........................................................................................................................................................33
Oven Light .............................................................................................................................................................34
Oven Light Socket .................................................................................................................................................34
One Piece Oven Light Bulb/Oven Light Socket ......................................................................................................34
Pressure Regulator ................................................................................................................................................34
Shut-Off V alve ........................................................................................................................................................34
Momentary and Door Lock Switch .........................................................................................................................34
Door Lock ..............................................................................................................................................................35
Door Lock Solenoid ...............................................................................................................................................35
Lower Oven Door Lock ...........................................................................................................................................35
Lower Oven Momentary and Door Lock Switch ......................................................................................................35
Lower Oven Door Lock Solenoid ............................................................................................................................36
Broil Ignitor ............................................................................................................................................................36
Broil Burner ...........................................................................................................................................................3 6
Oven Burner Ignitor ................................................................................................................................................36
Oven Burner...........................................................................................................................................................36
Oven Liner .............................................................................................................................................................36
Wiring Diagrams and Schematics
Operation Diagrams ........................................................................................................................................ 37-40
Schematic – All Models........................................................................................................................................ 41
Wiring Diagram for AO27DG, PHO103 and PHO203 .......................................................................................... 42
Wiring Diagram for AO27DG1 and PHO303 ........................................................................................................ 43
RA233001 Rev. 3 4
Introduction
General Information
This manual provides complete instructions and sug­gestions for handling, installing and servicing Amana double gas wall ovens.
The directions, information and warnings in this manual are developed from experience with, and care­ful testing, of the product. If the unit is installed accord­ing to the manual, it will operate properly and will re­quire minimal servicing. A unit in proper operating or­der ensures the customer all the benefits provided by clean, modern gas cooking.
This manual contains all the information needed by au­thorized Amana service technicians to install and ser-
Amana Cooking Products Nomenclature
AO27DG1/W1
Amana
Product Group
G - Gas Range R - Electric Range K - Cooktop CO - Convection Wall
Oven
O - Wall Oven
DG1 -Downdraft
DH - Downdraft
Halogen Car­tridge DS - Gas or Elec-
G - Gas on Glass
H - Halogen
Product Type
Gas Cooktop,
1 pc Grate
Electric Cooktop, Op-
tional
tric Downdraft Slide-In Range
Cooktop, Sealed Burn­ers
Smoothtop Range, 1 Dual
2H - Halogen
R - Electric
S - Gas Range,
T - Radiant
2T - Radiant
vice Amana double gas wall ovens. There may be, however, some parts which need further explanation. Amana maintains a toll-free technical support line to answer questions from authorized service technicians. The number is 1-800-AMANA99.
Model Identification and Ordering Replacement Parts
A unit’s model and manufacturing numbers are recorded on its rating label. The rating label is located on the upper door frame. It can be seen by opening the upper oven door. Before ordering parts, write down the correct model and manufacturing numbers from the rating label. This avoids incorrect shipments and delays. Please refer to the parts catalog when ordering replacement parts.
Color
Door
Element Smoothtop
Cooktop, 2 Halogen Ele­ments,1 Dual
Roughtop Range, Calrod Elements
Sealed Burn­ers
Smoothtop Range
Smoothtop Range or Cooktop, 1 Dual Element
Features
Range Features - Variable Cooktop Width
• 30 = 30"
• 35 = 35"
• 300 = 30", reduced depth (20-1/4") Wall Oven Width/Fuel
• 24SE2 = 24" Single Electric (2.9 cu. ft. oven), Soft Look Trim
• 27SE = 27" Single Elec­tric (3.3 cu. ft. oven)
• 27DG = 27" Double Gas (Two 3.3 cu. ft. ovens)
No Designator - Ebony K - Chrome Top L - Almond LG - Almond, Glass
W(1*) - Whi te WW - White on White E(1*) - Ebony
* Enhancements: Elec­tric Variable Intensity System, Gas One Piece Grates
Product Group
D - Dishwasher F - Electric Product G - Refrigerator K - Cooktop M - Microwave Oven P - Gas Product X - Kit or Accessory
Modern Main Cooking Products Nomenclature
Product Type
BR - Backguard Kit DC - Electric
Single/ Double Con vection Wall Oven, Self­Clean
DO - Electric Com
bination Wall Oven, Self- Clean DU - Electric Slide-
In Range, Self-Clean
PHO303UK
ET - Electric
Cooktop (Coil
or Downdraft) GO - Gas Wall Oven,
Manual Clean GT - Gas Cooktop HO - Double Gas
Wall Oven,
Self- Clean HU - Gas Slide-In
Range, Self-
Clean KO - Gas Wall Oven,
Continuous
Clean
Series
Variable
Features
Variable
Fuel
N - Natural Gas
Only
U - Universal (Set
for natural gas)
1 - 120 Volts,
60 Hz.
2 - 240 Volts,
60 Hz.
Color
W - White WW - White on White WW1 - White on White/1
pc. grate B - Black B1 - Black/1pc grate L - Almond K - Chrome Top D - Black Glass
5 RA233001 Rev . 3
Introduction
-
-
Specifications Models
AO27DG1/W1
Oven Interior Dimensions (Door Closed)
Height (cm) 16" (41) 16" (41) 16" (41) Width (cm) 19-1/4" (49) 19-1/4" (49) 19-1/4" (49)
Depth (cm) 18-5/8" (47) 18-5/8" (47) 17" (43)
Oven Exterior Dimensions
Height (cm) 54-5/8" (139) 54-5/8" (139) 54-1/2" (138) Width (cm) 26-5/8" (68) 26-5/8" (68) 27" (69) Depth - oven door closed with handle (CM ) 24-3/4 (63) 24-3/4 (63) 27-1/2" (70) Clearance - oven door (cm ) 16-1/2" (42) 16-1/2" (42) 20" (51)
Oven (BTU's - Nat./LP)
Upper and Lower Bake 15,500/14,000 15,500/14,000 15,500/14,000 Upper and Lower Broil 12,000/12,000 12,000/12,000 12,000/12,000
Electrical Requirements
120VAC, 60Hz, 3
Electrical
Wire, Single Phase, 15 AMP
PHO303, 203 &
103
120VAC, 60Hz, 3 Wire, Single Phase, 15 AMP
AO27DG
120VAC, 60Hz, 3­Wire, Single Phase, 15 AMP
Weight
Approxi mate Shipping (kg) 309lbs. (140) 309lbs. (140) 309lbs. (140)
Features Models
AO27DG1/W1 PHO303 A027DG
3.3 Cu. Ft. Porcelain Self-Cleaning Upper and Lower Oven
Electronic Clock/Timer X X X Insta-Broil Broiling System X X X Removable Counterbal anc ed Glass Oven
Door W ith Window Interior Oven Li ght X X X Two Oven Racks - Each Oven X X X Porcelai n B r oiler Pan and Grid X X X Natural or LP Gas Operation X X X
XXX
XXX
RA233001 Rev. 3 6
Introduction
Safety Precautions
General
1. The oven must be installed and properly grounded by a qualified installer or service technician.
2. Never use the oven for heating a room.
3. Do not store items on the oventop. Items stored on the oventop can become hot and melt.
4. Wear proper apparel. Loose-fitting garments should never be worn while using the oven.
5. Gasoline, or other flammable vapors or liquids and combustible materials should not be stored near the oven. They may ignite, causing a fire.
6. Use only dry potholders. Using damp potholders on hot surfaces may result in steam burns. Do not let a potholder touch an element. Do not use a towel or a bulky cloth as a potholder.
7. Do not leave children unattended in an area where the oven is in use.
8. Never sit, stand or lean on any part of the oven.
Oven
1. Use care when opening the oven door. Let hot air or steam escape before removing or replacing food.
2. Do not heat unopened food containers in the oven. Buildup of pressure may cause a container to burst.
3. Keep the oven vent ducts unobstructed.
4. Place oven racks in desired position while oven is cool. If a rack must be moved while the oven is hot, use a dry potholder.
5. Do not use aluminum foil to line the oven bottom. Aluminum foil can cause a fire and will seriously affect baking results.
6. Do not touch the interior surfaces of the oven dur­ing or immediately after use. Do not let clothing or other flammable materials contact bake or broil el­ements. Although these surfaces may be dark in color, they can still be hot enough to burn.
7. Other oven areas can become hot enough to cause burns, such as vent openings, window, oven door and oven racks.
8. Do not use oven cavities for storage space.
9. Do not drape towels or other materials on the oven door handle. These items may contact an element or become too hot and ignite.
10. Do not use aluminum foil to cover the broiler grid. The foil can trap grease on top of the grid, causing it to ignite.
11. Do not attempt to clean the gasket located on the inside of the oven door. Cleaning the gasket may cause damage. This gasket is required to seal the oven.
Safety Procedures
Due to the nature of cooking, fires can occur as a re­sult of overcooking or excessive grease. Use the fol­lowing procedures to extinguish a fire in the unlikely event one occurs:
Oven Fires
1. Do not open oven door.
2. Turn all controls to
3. As an added precaution turn off electricity at main circuit breaker or fuse box.
4. Allow food or grease to burn itself out in oven.
WARNING
!
If smoke or fire persist, call the local fire department.
OFF
.
7 RA233001 Rev . 3
Installation Instructions
Cabinet Opening
Prepare the opening for the oven in a wall cabinet 25 inches wide by 54 inches high by 23-3/4 inches deep. The bottom of the cabinet opening must be 12-1/2 inches above the floor.
The bottom of the opening must be level and square for proper installation. The opening must completely en­close the unit. Any openings must be sealed before in­stallation.
Gas Connection
The gas supply pipe should be 1/2-inch rigid pipe or an AGA or CGA design approved flexible connector. Use a pipe joint compound resistant to the action of propane gas on all male threads.
The manual shut-off valve must be installed in an acces­sible location outside the oven. The customer should know how and where to turn off the gas supply.
Assemble the supply line up to the union as shown in the following illustration.
Cabinet Cutout
Installation Requirement
The oven is shipped from the factory set for use with natural gas. It may be converted for use with LP gas. Instructions to convert to LP use are found on pages 11-13.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition; in Canada CAN/CGA­B149.1 or -B149.2.
If the oven is installed in a mobile home, the installation must conform with the Manufactured Home Construc­tion and Safety Standards, Title 24CFR, Part 3280 (for­merly the Federal Standard for Mobile Home Construc­tions and Safety, Title 24, HUD Part 280) or, when such standard is not applicable, the Standard for Manufac­tured Home Installations, ANSI A225.1/NFPA 501A, or with local codes. When installed in mobile housing in Canada, the installation must conform with CSA Stan­dard Z240.4-1 for gas-equipped mobile housing and with local codes.
RA233001 Rev . 3 8
Gas Supply Connection
When using a flexible connector, the connections should be made as shown replacing only the 1/2-inch rigid pipe with the flexible connector.
Do not attach the supply line to the regulator until the electrical connection has been made. The supply line connection can only be made after the unit is placed in the cabinet opening.
Pressure Testing
The oven and its individual shut-off valve must be dis­connected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The gas supply pressure for testing the regulator setting must be seven inches WCP for natural gas and 11 inches WCP for LP gas. The maximum supply pressure for the oven must not exceed 14 inches WCP.
Electrical Connection
When the appliance is installed, it must be electrically grounded in accordance with local codes, or in the ab­sence of local codes, with the current National Electri­cal Code, ANSI/NFPA 70, or in Canada, CSA Standard
Installation Instructions
C22.1, Canadian Electric Code, Part 1. In Canada, the installation must conform with CSA standards Z240.6.1 electrical requirements for mobile homes.
The wiring diagram is located behind the control panel taped to the side of the oven near the gas pressure regu­lator.
The receptacle should be checked by an authorized electrician to make sure it is properly grounded. This should be a 120 volt, 60hz, properly grounded, three­prong receptacle protected by a 15-amp circuit breaker or time delay fuse.
The power supply cord on double gas wall ovens is equipped with a three-prong (grounding) plug for protec­tion against shock hazard. It should be plugged into a properly grounded receptacle.
If there is any doubt as to whether the wall receptacle is properly grounded, the customer should have it checked by an authorized service electrician. Where a standard two-prong wall receptacle is encountered, it is the per­sonal responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle.
Before the final gas connection is made and the oven is position, the electrical supply cord should be plugged into the receptacle. Do not turn the power on at the main circuit breaker until the final gas connection is made. In the event of a power failure, the oven cannot be oper­ated.
DANGER
!
To avoid the risk of electrical shock or fire, a three­wire grounded conductor system must be used. Relying upon the gas line for ground may result in fire or expose persons to the risk of electric shock as well as erratic control operation.
the cabinet. Do not pinch the power cord.
6. Locate the holes in the oven frame. Drill 1/8-inch pilot into the cabinet front and secure the oven using the four screws provided.
Oven Screw Locations
Screw Location
Final Gas Connection
The electrical supply should be turned off at the main circuit breaker before attempting to make the final gas connection.
The gas supply line assembled earlier must be con­nected to the pressure regulator on the oven. To gain access to the pressure regulator, the control panel and timer must be removed.
1. Remove knobs from the timer and control panel by pulling them straight out.
2. Remove two screws securing control panel in place as indicated in the illustration below.
Place Oven in Opening
Slide the oven on its cardboard shipping base to the cabinet opening.
1. One person should lean the oven to the side.
2. A second person must remove the four screws from the shipping base. Discard the screws and the ship­ping base.
3. Remove the oven doors by pulling them up and off the oven.
4. One person should be positioned on each side of the unit. Grasping the unit inside the lower oven and on the bottom, lift it into the cabinet opening.
5. Plug in the power cord and push the oven back into
3. Remove four screws holding the timer in place.
4. Pull the timer forward and place it on the top oven rack. There should not be any stress placed on the harness connections.
5. Connect the supply line to the regulator using a 1/2-inch nipple, union and elbow. The supply line should be accessed by reaching through the open­ing in the control panel area and through the upper cabinet doors or removable panel. Use two
9 RA233001 Rev . 3
Installation Instructions
wrenches when tightening the connection. The pressure regulator is die cast and will crack if too much pressure is applied. Seal the connection with an approved pipe joint compound.
WARNING
!
To avoid the risk of fire, personal injury or property damage, do not overtighten the supply line to the regulator. Overtightening the supply line can cause the regulator to crack and leak gas.
Testing for Leaks
1. Turn on house gas supply.
2. Open the oven manual shut-off valve in gas supply line.
3. Cover each gas connection with soap suds. Bubbles indicate a leak.
4. If a leak is present, turn off the gas supply.
5. Tighten the joint or unscrew it completely and apply additional pipe joint compound and retighten the connection.
6. Retest each connection and repeat the above pro­cedure until bubbles cease forming at the connec­tions.
Outer Mantle - Dark Blue
Inner Cone - Blue-Green
Flame – Sectional View
1. Disconnect the electrical and gas supplies.
2. Remove the upper or lower oven door.
3. Remove screw under the plastic door latch knob. Lift off the plastic knob (applies to upper oven only).
4. Remove three screws securing trim below oven doors. Remove trim.
All factory fittings have been tested and tightened. Re­test the factory fittings. If a leak is present, tighten the fitting but do not add additional pipe joint compound.
Replace the timer and control panel by reversing steps one through three under nine.
WARNING
!
To avoid the risk of a fire, personal injury or property damage, do not test for gas leaks with an open flame. Do not apply pipe joint compound on factory fittings.
Final Gas Connection
on page
Adjusting the Bake Burner Flame Size
The upper and lower ovens each have a bake burner. The bake burner flame should have a glue-green inner core and a dark blue outer mantle. The flame should be clean and soft without yellow tips, blowing or lifting. The flame should be 1/2-inch long (see following illustra­tion). If the flame does not appear normal, adjust the air shutter according to the following the directions.
Trim Removal
5. Loosen air shutter lock screw on bake burner. Close the air shutter to decrease the amount of air to the flame or open to increase the air amount. Retighten lock screw.
Air Shutter
Lock Screw
RA233001 Rev . 3 10
Bake Burner
Installation Instructions
6. Reconnect electrical and gas supplies. Test flame size and shape. If flame needs further adjustment, repeat steps one through five.
7. When the flame is properly adjusted, verify air chan­nel is in place, reassemble the trim and plastic door knob latch.
Important Note: The air channel must be in place be­fore operating the oven.
WARNING
!
To avoid the risk of electrical shock and personal injury, do not attempt to insert anything in the openings of the protective shield around the ignitor coil. Do not attempt to clean this area.
Broil Burner Flames
There are two broiler burners, one in the top of each oven. The broil burners will have a hazy or fuzzy appear­ance when in operation. This haze may be a maximum of 3/8-inch thick and is normal for this type of burner.
examples.
Example One
1. Remove pressure regulator cap with a 7/8-inch wrench.
2. Remove plastic insert from cap. Insert fits tightly in cap.
3. Reverse plastic insert. Push firmly into hole in the cap.
4. Verify insert fits tightly in hole. Do not disturb spring in regulator body.
5. Replace cap in regulator body.
Important Note: The broil burner flames are not adjust­able because the burners are equipped with a fixed ori­fice. The burners do not have air shutters.
Broil Burner Flame
Pressure Regulator Conversion
Several varieties of gas pressure regulators may equip Amana and Modern Maid gas cooking products. All gas pressure regulators perform the same function. In most instances, universal pressure regulators are used in gas cooking products. A universal regulator can be modified to use either natural gas or liquefied petroleum (LP) gas supplies.
Cooking products with universal pressure regulators are set for a natural gas supply at the factory. Gas cooking products can be connected to a natural gas supply with­out modifying the pressure regulator.
Example Two
1. Remove cap with screwdriver.
2. Remove insert.
3 Reverse insert and replace. “LPG10” is visible. Do
not disturb spring in regulator body.
4. Replace cap.
A universal pressure regulator, however, must be modi­fied when connecting a gas cooking product to an LP gas supply. How each type of universal pressure regula­tor is converted to LP use is illustrated in the following
Example Three
11 RA233001 Rev. 3
Installation Instructions
1. Remove cap marked “Nat.”
2. Reverse cap. “LP” now appears on cap.
3. Reinsert cap. Do not disturb spring beneath the cap. Verify fiber washer is correctly placed between cap the regulator body.
Important Note: Some models may not have washers. If washer is not supplied, none is needed.
Example Four
1. Remove cap with screwdriver slot.
2. Reverse and replace cap. Verify “LPG10” is visible. Do not disturb spring beneath cap.
Example Five
1. Remove cap with screwdriver slot.
2. Remove black insert marked “NAT” from cap. (Insert fits tightly in cap.)
3. Reverse insert.
4. Replace in hole. Verify “LP” is visible. Verify that insert is pressed firmly into shoulder. Do not disturb spring in regulator body.
5. Replace cap in regulator body and tighten.
1. Remove cap with screwdriver slot.
2. Remove spring and washer. Washer will be at bot­tom of spring as illustrated below.
3. Reverse to bring washer to the top.
4. Reinstall spring and washer.
5. Tighten cap.
Converting Bake Burners
The bake burner is behind the horizontal trim on the front of the unit below each oven door.
1. Remove oven doors by lifting them up and off the unit.
2. Remove screw under the plastic door latch knob. Lift off the plastic knob (applies to upper oven only).
3. Remove three screws securing the trim below the oven doors. Remove the trim.
4. Locate the oven burner orifice hood. The orifice hood is brass and protrudes into the oven burner air shut­ter.
5. Turn the orifice hood down onto the pin, approxi­mately 1-1/2 to 2 turns. Do not overtighten the hood. Overtightening may distort the hole.
6. Adjust the air shutters to a 11/16-inch opening.
7. Reassemble trim and latch knob. Check burners for proper flame appearance.
Example Six
RA233001 Rev . 3 12
Important Note: The air channel must be in place be­fore operating the oven.
Converting Insta-Broil Burners
The broil burner spuds must be changed from a natural gas spud to an LP spud. Both upper and lower oven broilers must be converted.
1. Remove screw securing broiler burner to the oven cavity at the front of the burner.
2. Remove the burner by gently pulling to left and down. Be careful not to damage ignitor. Spud will be
Installation Instructions
visible in the rear wall of oven.
3. Locate and remove the #59 LP gas spud wired to the inlet pipe.
Gas Supply Connection
4. Use a 5/16-inch nut driver and remove the #52 natu­ral gas spud from each oven. Save for future conver­sions. Wire the #52 natural gas spuds to the inlet pipe.
5. Install the #59 LP spud in the orifice opening.
6. Reinstall the broiler burner using the screws re­moved in step 1.
The broil burner flames are not adjustable because the burner is equipped with a fixed orifice. The burner does not have an air shutter.
Bake burners are rated at 14,000 BTU for LP gas and 15,500 for natural gas. Broil burners are rated at 12,000 BTU for LP gas and 12,000 BTU for natural gas.
Oven Removal and Replacement
1. Turn off electrical and gas supplies.
2. Remove control panel and timer.
3. Disconnect gas connection.
4. Pull the oven forward out of the opening.
5. Unplug power cord.
6. Replace the oven using directions outlined earlier in this section.
13 RA233001 Rev. 3
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