Amana CE8517*2, LG8219*2, CE4317*2, LE4217*2, CE8317*2 Service Manual

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Page 1
Service
Home Laundry Dryers
Service Manual for Amana®
Models and manufacturing
numbers in this manual are
shown on pages 4 and 5.
This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
RS3200001
Revision 3
(502992R3)
December 1996
Page 2
Rev. 3
a WARNING
a WARNING
Failure to install, maintain, and/or operate this product according to the manufacturer's
To reduce the risk of electric shock, fire, explosion, serious injury or death:
instructions may result in conditions which can produce serious injury, death and/or
Disconnect electric power to the dryer before servicing.
property damage.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Do not repair or replace any part of the product or attempt any servicing unless
Whenever ground wires are removed during servicing, these ground wires must be
specifically recommended or published in this Service Manual and that you understand
reconnected to ensure that the dryer is properly grounded.
and have the skills to carry out.
W001
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
W006R1
a WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you, or the inexperienced person making such repairs, to the risk of serious injury, electrical shock, or death.
W007
a CAUTION If you or an unqualified person perform service on your product, you must assume the
responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W008
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into these products. These factors MUST BE supplied by the person(s) installing, maintaining or operating the product.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.
In order to locate an authorized service agency, contact the dealer from whom you purchased this product or:
Consumer Affairs Dept. or 1-800-628-5782 2800 220th Trail CALL and ask for the P.O. Box 8901 Consumer Affairs Department Amana, Iowa 52204-0001
Users of products outside of the United States and Canada should contact:
INTERNATIONAL DIVISION AMANA REFRIGERATION, INC. 2800 220th TRAIL P.O. BOX 8901 AMANA, IOWA 52204-0001, USA Telephone: (319) 622-5511 Facsimile: (319) 622-2180
Recognize Safety Symbols, Words and Labels
aDANGER — Immediate hazards which WILL result in serious injury or death. aWARNING — Hazards or unsafe practices which COULD result in serious injury
or death.
aCAUTION — Hazards or unsafe practices which COULD result in minor or
W009
moderate injury or product or property damage.
Copyright 1996, Raytheon Appliances All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the written
permission of the publisher.
1
RS3200001 (502992R3)
Page 3
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Nameplate Location ................................................4
Close gas shut-off valve to gas dryer before servicing.
Model Identification.................................................4
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
SECTION I — Grounding
1. Motor Mounting Bracket to Motor ......................6
2. Neutral at Terminal Block to Rear Bulkhead and from Rear Bulkhead to
Control housing ..................................................7
3. Power Cord to Rear Bulkhead and from Rear Bulkhead to Control Housing.
Wall Receptacle Polarity Check ........................7
4. From Rear Bulkhead to Timer Mounting Bracket to Dryer Cabinet Top.
Timer Mounting Bracket to Graphic Panel........8
From Rear Bulkhead to Dryer Cabinet Top
to Electronic Control to Graphic Panel ..............8
SECTION II — Service Procedures
5. Control Hood Assembly .....................................9
6. Fluorescent Light Assembly ..............................9
7. Control Hood End Caps.....................................9
8. Graphics Panel.................................................10
9. Timer ................................................................10
10. Temperature Switch .........................................10
11. Signal Control ...................................................10
12. Printed Circuit Board ........................................10
13. Electronic Control .............................................10
14. Lint Filter ...........................................................15
15. Inner and Outer Door Panels
and Door Pull ...................................................16
16. Loading Door....................................................16
17. Door Strike .......................................................19
18. Door Seal .........................................................19
19. Front Panel and Panel Seal ............................20
20. Door Switch ......................................................20
21. Strike Catch......................................................20
22. Door Hinge .......................................................22
23. Hold-Down Clips and Guide Lugs ...................22
24. Burner System Components............................23
25. Burner Housing and Heat Shroud ...................25
26. Limit Thermostat ..............................................25
27. Heating Element ...............................................25
28. Thermister or Thermostat and Heater .............26
29. Front Air Duct...................................................26
Table of Contents
30. Motor and Exhaust Assembly..........................27
31. Cabinet Top......................................................30
32. Cylinder Light ...................................................31
33. Cylinder Light Receptacle ................................31
34. Front Bulkhead Assembly................................32
35. Moisture Sensor ...............................................33
36. Cylinder Belt .....................................................34
37. Cylinder Assembly ...........................................35
38. Rear Seal .........................................................36
39. Cylinder Rollers ................................................38
40. Outlet Cover .....................................................38
41. Rear Bulkhead and Heater Box ......................39
42. Terminal Block or Power Cord ........................41
43. Terminal Block Terminals ................................43
44. Cabinet .............................................................43
45. Base..................................................................45
SECTION III — Adjustments
46. Leveling Legs ...................................................46
47. Burner Flame ...................................................47
SECTION IV — Test Procedures
48. Drive Motor .......................................................49
49. Burner System Operation ................................52
50. Electrical Circuit to Ignition System .................53
51. Gas Valve Coils ...............................................54
52. Sensor ..............................................................55
53. Igniter................................................................55
54. Temperature Switch .........................................55
55. Door Switch ......................................................56
56. Signal Control ...................................................56
57. Timer Contact Points .......................................56
58. Cycling or Limit Thermostat.............................56
59. Thermostat Heater ...........................................58
60. Thermal Fuse ...................................................59
61. Heater Assembly..............................................59
SECTION V — Service Helps
62. Motor Does Not Run ........................................60
63. Unit Stops in Cycle; Quits after a Couple Loads; Has a Burning Smell; Cycles on
Motor Thermal Protector ..................................61
64. Motor Runs But Cylinder Does Not Turn ........61
65. Motor Does Not Stop .......................................62
W001
RS3200001 (502992R3)
2
Page 4
Rev. 3
66. Heating Assembly Does Not Heat
a WARNING
or Burner Does Not Ignite ...............................62
To reduce the risk of electric shock, fire, explosion, serious injury or death:
67. Igniter Does Not Glow .....................................63
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
68. Burner Ignites and Goes Out Repeatedly.......63
Never start the dryer with any guards/panels removed.
69. Igniter Glows But Burner Does Not Ignite .......63
Whenever ground wires are removed during servicing, these ground wires must be
70. Heater Assembly or Burner Shuts
reconnected to ensure that the dryer is properly grounded.
Off Prematurely ................................................64
71. Heater Assembly or Burner Repeatedly
Cycles Off On Limit Thermostat ......................64
82. Heater Does Not Turn On or No Heat ............80
83. Improper Drying Temperature
or Dry Times ....................................................81
84. “oP” Appears in Time Display .........................83
85. “SH” Appears in Time Display.........................84
86. Dryer Goes Into Cool-Down in About
Five Minutes and Load is Not Dry ...................85
87. Control Replacement .......................................86
Electronic Control Board Replacement Report ......87
72. Heater Assembly or Burner Does Not
Shut Off ............................................................65
73. Clothes Do Not Dry..........................................65
74. Timer Does Not Advance in
Automatic Cycle ...............................................66
SECTION VIII — Service Procedures Unique to
the Electromechanical Dryers with Moisture Sensor
75. Clothes Are Too Hot When Removed
From Dryer .......................................................66
88. Dryer Operation ................................................88
89. Automatic Cycles .............................................88
90. No Heat ............................................................88
SECTION VI — Internal Wiring of Dryer Motor
Switch ..............................................................67
91. Time Dry...........................................................88
92. Control Replacement .......................................89
93. Timer Contract Points ......................................90
94. Temp/Dryness Control Resistance Chart........91
SECTION VII — Service Procedures Unique
to the Electronic Control Model Dryers
95. Timer Does Not Advance ................................92
96. Heater Does Not Turn On or No Heat ............93
97. Heater Assembly or Burner
Shuts Off Prematurely .....................................94
76. Electrical Service .............................................68
77. Grounding Instructions .....................................74
98. Clothes are Too Hot When
Removed From Dryer ......................................95
78. Failure Symptoms ............................................75
79. Blown Fuse or Tripped Circuit Breaker ...........77
80. Control Will Not Wake Up (No LED’s Light)
SECTION IX — Wiring Diagrams .........................96
After SELECT CYCLE Pad is Pressed ...........78
81. Control Wakes Up (When SELECT CYCLE Pad is Pressed (But Motor Does Not
Start).................................................................79
W001
3
RS3200001 (502992R3)
Page 5
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
Nameplate Location
Model Identification
Information in this manual is applicable to these dryer models:
W001
Model Number
CE4317L2 PCE4317L2 X P. X CE4317W2 PCE4317W2 X P. X CE8317W2 PCE8317W2 X P. X CE8407W2 PCE8407W2 X P. X CE8517W2 PCE8517W2 X S.S. X CE9207W2 PCE9207W2 X S.S. X X CG 8409W2 PCG8409W2 X P. X LE4207L2 PLE4207L2 X P. X
LE4217*2 PLE4217*2 X P. X LE4207W2 PLE4207W2 X P. X LE4317L2 PLE4317L2 X P. X LE7101LB PLE7101LB X P. X LE7101WB PLE7101WB X P. X LE7111LB PLE7111LB X P. X LE7111LM PLE7111LM X P. X LE7111WB PLE7111WB X P. X LE7111WM PLE7111WM X P. X LE7121LM PLE7121LM X P. X LE7121WM PLE7121WM X P. X LE7153LB PLE7153LB X S.S. X
LE7153LM PLE7153LM X S.S. X LE7153WB PLE7153WB X S.S. X LE7153WM PLE7153WM X S.S. X LE7163LM PLE7163LM X S.S. X LE7163WM PLE7163WM X S.S. X LE8107*2 PLE8107*2 X U.P. X LE8207*2 PLE8207*2 X P. X LE8207*3 PLE8207*3 X P. X LE8217*2 PLE8217*2 X P. X
LE8317L2 PLE8317L2 X P. X LE8317W2 PLE8317W2 X P. X
P. Painted S.S. Stainless Steel U.P. Unpainted
Manufacturing
Number
Timer Model
Electronic
Model
Cylinder
Electric
Heat
Gas
Heat
Moisture
Sensor
RS3200001 (502992R3)
4
Page 6
a WARNING
Rev. 3
Model Number
To reduce the risk of electric shock, fire, explosion, serious injury or death:
LE8407L2 PLE8407L2 X P. X
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
LE8407W2 PLE8407W2 X P. X
Never start the dryer with any guards/panels removed.
LE8457L2 PLE8457L2 X P. X
Whenever ground wires are removed during servicing, these ground wires must be
LE8457W2 PLE8457W2 X P. X
reconnected to ensure that the dryer is properly grounded.
LE8517L2 PLE8517L2 X S.S. X
Manufacturing
Number
Timer Model
Electronic
Model
Cylinder
Electric
Heat
Gas
Heat
Moisture
LE8517W2 PLE8517W2 X S.S. X LE8607L2 PLE8607L2 X S.S. X LE8607W2 PLE8607W2 X S.S. X LE9207L2 PLE9207L2 X S.S. X LE9207W2 PLE9207W2 X S.S. X LG4209L2 PLG4209L2 X P. X LG4209W2 PLG4209W2 X P. X LG4219*2 PLG4219*2 X P. X LG4319L2 PLG4319L2 X P. X LG4319W2 PLG4319W2 X P. X LG8101LB PLG8101LB X P. X LG8101WB PLG8101WB X P. X
LG8109*2 PLG8109*2 X U.P. X LG8111LB PLG8111LB X P. X
LG8111LM PLG8111LM X P. X LG8111WB PLG8111WB X P. X LG 8111WM PLG8111WM X P. X LG8121LM PLG8121LM X P. X LG 8121WM PLG8121WM X P. X LG8153LB PLG8153LB X S.S. X LG8153LM PLG8153LM X S.S. X LG8153WB PLG8153WB X S.S. X LG 8153WM PLG8153WM X S.S. X LG8163LM PLG8163LM X S.S. X LG 8163WM PLG8163WM X S.S. X
LG8209*2 PLG8209*2 X P. X LG8209*3 PLG8209*3 X P. X LG8219*2 PLG8219*2 X P. X LG8319L2 PLG8319L2 X P. X LG8319W2 PLG8319W2 X P. X LG8409L2 PLG8409L2 X P. X LG8409W2 PLG8409W2 X P. X LG8459L2 PLG8459L2 X P. X LG8459W2 PLG8459W2 X P. X LG8519L2 PLG8519L2 X S.S. X LG8519W2 PLG8519W2 X S.S. X LG8609L2 PLG8609L2 X S.S. X X LG8609W2 PLG8609W2 X S.S. X X LG9209L2 PLG9209L2 X S.S. X X LG9209W2 PLG9209W2 X S.S. X X
P. Painted S.S. Stainless Steel U.P. Unpainted
Sensor
W001
5
RS3200001 (502992R3)
Page 7
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
a WARNING
reconnected to ensure that the dryer is properly grounded.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
1. MOTOR MOUNTING BRACKET TO MOTOR (Gas and Electric Models — Figure 1).
SECTION I
Grounding
W001
W001
RS3200001 (502992R3)
Figure 1
6
Page 8
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
2. NEUTRAL AT TERMINAL BLOCK TO REAR BULKHEAD AND FROM REAR BULKHEAD TO CONTROL HOUSING (Electric Models Only — Figure 2).
W001
U.S. Models
Canadian Models
Figure 2
3. POWER CORD TO REAR BULKHEAD AND FROM REAR BULKHEAD TO CONTROL HOUSING. WALL RECEPTACLE POLARITY CHECK (Gas Models Only — Figure 3).
Figure 3
7
RS3200001 (502992R3)
Page 9
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
4. FROM REAR BULKHEAD TO TIMER MOUNTING BRACKET TO DRYER CABINET TOP. TIMER MOUNTING BRACKET TO GRAPHIC PANEL (Mechanical Timer Model Dryers — Figure 4).
FROM REAR BULKHEAD TO DRYER CABINET TOP TO ELECTRONIC CONTROL TO GRAPHICS PANEL (Electronic Control Model Dryers — Figure 4).
W001
RS3200001 (502992R3)
Figure 4
8
Page 10
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
IMPORTANT: When reference to direction (right or left) is made in this manual, it is from the operator’s position facing the front of the dryer.
5. CONTROL HOOD ASSEMBLY
(Figures 5, 6, 7 and 8)
a. Remove three screws holding control hood
assembly to control hood rear panel.
b. Rotate assembly forward to access inner
wiring.
c. Disconnect wiring from inner components and
carefully remove components from control hood assembly.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
d. Rotate control hood assembly forward and lift
to free assembly from hold-down clips.
6. FLUORESCENT LIGHT ASSEMBLY (Models containing fluorescent light only)
(Figures 6 and 7)
a. Remove three screws holding top cover to
control mounting plate. Rotate top cover forward to release front edge of top cover from top edge of diffuser, Figures 5, 6, 7 and
8.
b. Disconnect two wires from rocker switch
(located in diffuser).
c. Disconnect wires at disconnect blocks located
in control mounting plate.
d. Remove two screws holding fluorescent light
to control mounting plate.
e. Lift fluorescent light out of control mounting
plate.
Service Procedures
SECTION II
W001
W001
7. CONTROL HOOD END CAPS
(Figures 5, 6, 7 and 8)
a. Remove three screws holding control hood
assembly to control hood rear panel.
b. Rotate assembly forward to access inner
wiring.
c. Disconnect wiring from inner components and
carefully remove components from control hood assembly.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
d. Remove two screws holding end cap to end
of mounting plate.
e. Carefully pry end cap from control mounting
plate and control panel.
NOTE: To re-assemble reverse the steps.
9
RS3200001 (502992R3)
Page 11
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
8. GRAPHICS PANEL
(Figures 5, 6, 7 and 8)
a. Remove three screws holding control hood
assembly to control hood rear panel. b. Rotate assembly forward to access inner wiring. c. Disconnect wiring from inner components and
carefully remove components from control
hood assembly.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
d. Remove three screws holding top cover to
mounting plate. Rotate top cover forward to
release front edge of top cover from top edge
of diffuser, Figure 5, 6, 7 and 8. e. Carefully remove two control knobs and timer
knob by pulling forward. f. Remove screws holding end caps to mounting
plate and pry caps off mounting plate. g. With graphics panel facing forward, rotate
control hood assembly forward to access tabs
holding graphics panel. h. Bend graphics panel tabs until straight and
pull panel away from control mounting plate.
NOTE: To re-assemble reverse the steps.
9. TIMER
(Figures 5, 6 and 8)
a. Remove the three screws holding the control
assembly to the control hood rear panel,
Figures 5, 6 and 8.
b. Rotate assembly forward to access inner wiring. c. Disconnect wiring from inner components and
carefully remove components from control
hood assembly.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
e. Remove two screws holding timer to mounting
plate. f. Remove knobs.
10.TEMPERATURE SWITCH (Not included in electronic control models)
(Refer to Figures 5, 6 and 8) a. Remove three screws holding control hood
assembly to control hood rear panel.
b. Rotate assembly forward to access inner
wiring.
c. Disconnect wiring from inner components and
carefully remove components from control hood assembly.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
d. Remove nut holding temperature switch to
control mounting plate.
e. Remove two screws holding temperature
switch bracket (if separate from temperature switch) to control mounting plate.
f. Using a needle nose pliers, press in on
locking tabs holding temperature switch to control mounting plate.
g. With locking tabs pressed in, rotate
temperature switch counterclockwise 1/4 turn and remove switch out rear of control mounting plate.
11.SIGNAL CONTROL
(Figures 5, 6 and 8)
a. Remove three screws holding control hood
assembly to control hood rear panel.
b. Rotate assembly forward to access inner
wiring.
d. Disconnect wires to the signal control.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
e. Remove signal control knob. f. Remove two screws holding the signal control
to the control mounting plate.
12.PRINTED CIRCUIT BOARD (Models with Moisture Sensor Only)
a. Remove three screws holding control hood
assembly to control hood rear panel.
b. Rotate assembly forward to access inner
wiring.
c. Pull printed circuit board forward to slide off
plastic support pegs.
13.ELECTRONIC CONTROL
(Figure 7)
RS3200001 (502992R3)
10
Page 12
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
GRAPHIC PANEL, CONTROL HOOD AND CONTROLS
(Models LE7111*M, LG8111*M, LE8317*2, LG8319*2, LE4317*2, LE8407*2, LE8567*2,
LE8517*2, LG4319*2, LG8409*2, LG8459*2, LG8569*2, LG8519*2, CE4317*2,
CE8407*2, CE8517*2, CG8409*2, LE7111*B, LG8111*B and LE8457*2)
* Is for the color designator, “L” indicates ALMOND and “W” indicates WHITE color.
Figure 5
11
RS3200001 (502992R3)
Page 13
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
GRAPHIC PANEL, CONTROL HOOD AND CONTROLS
* Is for the color designator, “L” indicates ALMOND and “W” indicates WHITE color.
RS3200001 (502992R3)
(Models LE7163*M and LG8163*M)
Figure 6
12
Page 14
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
GRAPHIC PANEL, CONTROL HOOD AND CONTROLS
(Models LE9207*2, LG9209*2 and CE9207*2)
* Is for the color designator, “L” indicates ALMOND and “W” indicates WHITE color.
Figure 7
13
RS3200001 (502992R3)
Page 15
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
GRAPHIC PANEL, CONTROL HOOD AND CONTROLS
(Models LE8207*3, LG8209*3, LE8207*2, LG8209*2, L34217*2, LG4219*2, LE8217*2, LG8219*2,
LE8107*2, LG8109*2 LE4207*2, LE8607*2, LG4209*2, LG8609*2, LE7101*B, LG8101*B, LE7121*M,
LG8121*M, LE7153*M, LE7153*B, LG8153*M and LG8153*B)
* Is for the color designator, “L” indicates ALMOND and “W” indicates WHITE color.
RS3200001 (502992R3)
Figure 8
14
Page 16
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
14.LINT FILTER (Figure 9)
a. Open loading door. b. Remove lint filter screws. c. Lift lint filter cover out of lint filter. d. Lift lint filter out of air duct.
a WARNING When installing lint filter, be sure to
install the filter with the word “FRONT” facing the front of the dryer. If filter is installed backwards, lint will accumulate in exhaust system, increasing the risk of fire and machine malfunction.
Figure 9
15
RS3200001 (502992R3)
Page 17
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
15.INNER AND OUTER DOOR PANELS AND DOOR PULL
IMPORTANT: Do not over-tighten screws when reinstalling door pull.
a. Remove four screws holding door assembly to
hinges, Figure 9.
b. Remove screw from door pull, Figure 11, and
the remaining screws around the door perimeter and separate panels, Figure 11.
16.LOADING DOOR
a. Open loading door. b. Remove screws holding loading door to
hinges, Figure 9.
NOTE: All screws are interchangeable except for the screw in the recessed door pull.
REVERSING DOOR PROCEDURE
The door on this dryer is completely reversible. To reverse door proceed as follows:
Figure 10
Figure 12
RS3200001 (502992R3)
Figure 11
Figure 13
16
Page 18
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 14
Figure 16
Figure 15
Figure 17
Figure 18
17
RS3200001 (502992R3)
Page 19
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3)
Figure 19
18
Page 20
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
17.DOOR STRIKE
a. Open loading door. b. Remove screw holding door strike and
bracket to loading door, Figure 19, and remove strike and bracket.
NOTE: You may have to loosen the two screws on end of door to allow for striker and bracket removal.
18.DOOR SEAL
a. Open loading door. b. Grasp either end of door seal at bottom of
door and remove seal from tabs on inner door panel by gently pulling on the seal, Figure 20.
NOTE: When replacing seal, be sure seal is not stretched or distorted and the groove in the seal is installed on each tab on inner door panel, Figure 20, and the split in the seal is at the bottom of the door.
Figure 20
19
RS3200001 (502992R3)
Page 21
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
19.FRONT PANEL AND PANEL SEAL
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Remove front panel seal from flange around
inside of door opening, Figure 22.
NOTE: Be sure seal is properly positioned when installing on front panel.
20.DOOR SWITCH
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding tabs on front
panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Depress tabs on top and bottom of switch and
push out of front panel, Figure 21.
21.STRIKE CATCH
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
Figure 21
RS3200001 (502992R3)
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Depress tabs on top and bottom of catch and
push out of front panel, Figure 21.
20
Page 22
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Figure 22
21
RS3200001 (502992R3)
Page 23
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
22.DOOR HINGE
a. Open loading door and, while supporting door,
remove four screws holding door assembly to hinges, Figure 23.
b. Remove four screws holding hinges to front
panel, Figure 23.
23.HOLD-DOWN CLIPS AND GUIDE LUGS
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom edge of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Compress hold-down clips and remove from
slot in top flange of access panel or front panel.
f. Remove four screws holding four guide lugs
to access panel or front panel, Figure 22.
RS3200001 (502992R3)
Figure 23
22
Page 24
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
24.BURNER SYSTEM COMPONENTS - Gas Models
a. Complete Gas Valve Assembly.
(1)While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
(2)Gently lower the access panel to
disengage guide lugs from bottom edge of front panel.
(3)Close gas shut-off valve, disconnect igniter
wires at disconnect blocks, sensor wires from flame sensor terminals, and wires from gas valve coils at the quick disconnect blocks, Figure 24.
(4)Disconnect gas shut-off valve from gas
valve at the union nut, Figure 24.
(5)Remove three screws holding valve and
mounting bracket to base, Figure 24.
(6)Lift gas valve and mounting bracket from
base, Figure 24.
NOTE: The holding and booster coil, and secondary coil can be replaced individually.
b. Burner Tube, Igniter and Bracket
NOTE: Burner tube and igniter can be removed without removing gas valve and bracket.
Figure 24
23
RS3200001 (502992R3)
Page 25
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
(1)Remove one screw from right side of
burner housing holding burner tube in place, Figure 26.
(2)Gently move burner tube toward rear of
dryer to disengage tab from slot on left side of burner housing, Figure 24.
(3)Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock position.
(4)Move air shutter end of burner tube slightly
to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer.
(5)Remove screw holding igniter and bracket
to burner tube and remove igniter and bracket, Figure 25.
IMPORTANT: Use care while removing igniter to avoid damaging or breaking it. The igniter is very fragile.
IMPORTANT: Handle igniter by grasping the white ceramic portion of bracket only. DO NOT handle silicon carbide portion of igniter with hands or allow any oil, grease or other foreign material to contaminate it. Oil, grease and other impurities or hairline cracks will cause the igniter to burn out.
c. Flame Sensor, Figure 24.
(1)While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
(2)Gently lower the access panel to
disengage guide lugs from bottom edge of front panel.
(3)Remove wires from sensor terminals,
Figure 24.
(4)Remove screw holding sensor to burner
housing, Figure 24.
RS3200001 (502992R3)
Figure 25
24
Page 26
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
25.BURNER HOUSING AND HEAT SHROUD
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect igniter wires at disconnect blocks,
sensor wires from flame sensor terminals, and wires from gas valve coils at the quick disconnect blocks, Figure 24.
d. Remove screw from right side of burner
housing, while holding burner tube in place,
Figure 26.
e. Gently move burner tube toward rear of dryer
to disengage tab from slot on left side of burner housing, Figure 24.
f. Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock position.
g. Move air shutter end of burner tube slightly to
right and CAREFULLY remove burner tube and igniter assembly out through front of dryer.
IMPORTANT: The igniter is very fragile. Be careful not to damage it during removal.
h. Remove screw holding burner housing to heat
shroud, Figure 24.
i. Remove screw holding front of burner housing
to dryer base and remove housing out through front of dryer, Figure 26.
j. Remove two screws holding shroud to heater
box and take shroud out through front of dryer.
26.LIMIT THERMOSTAT
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires and remove screws
attaching limit thermostat to burner housing or element plate, Figure 26.
27.HEATING ELEMENT
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding element and
plate to heater box and pull element down and away from heater box, Figure 26.
d. Disconnect wires from element and plate,
Figure 26.
e. Remove screws holding thermostat and
thermal fuse to element and plate, Figure 26.
NOTE: When reassembling, be sure all wire connectors are tight on element terminals, thermal fuse and limit thermostat.
Figure 26
25
RS3200001 (502992R3)
Page 27
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
28.THERMISTOR OR THERMOSTAT AND HEATER
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires and remove thermostat
attaching screws, Figure 27, and remove thermostat and heater.
29.FRONT AIR DUCT
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Open loading door, remove lint filter screws
and lift filter out of bulkhead, Figure 9.
IMPORTANT: When installing lint filter, be sure to install the filter with the word “FRONT” facing the front of the dryer. If filter is installed backwards, lint will accumulate in exhaust system, causing fire and machine malfunction.
d. Remove two screws holding duct to front
bulkhead and remove air duct, Figure 28.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
Figure 27
RS3200001 (502992R3)
Figure 28
26
Page 28
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
e. Disconnect wires from thermostat/thermistor
and heater, Figure 26.
NOTE: Refer to appropriate wiring diagram when rewiring thermostat and heater.
f. Remove cylinder belt from idler and motor
pulleys, Figure 30.
g. Disengage motor wire harness terminal block
from motor switch by pressing in on the movable locking tabs (located on each end of the terminal block) and pulling away from motor, Figure 33.
h. Remove two screws holding motor mounting
bracket to dryer base, Figure 29.
W001
Figure 29
30.MOTOR AND EXHAUST ASSEMBLY
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Open loading door, remove lint filter screws
and lift filter out of bulkhead, Figure 9.
a WARNING When installing lint filter, be sure to
install the filter with the word “FRONT” facing the front of the dryer. If filter is installed backwards, lint will accumulate in exhaust system, increasing the risk of fire and machine malfunction.
d. Remove screws holding air duct to front
bulkhead and remove air duct, Figure 28.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
Figure 30
W005
27
RS3200001 (502992R3)
Page 29
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
W001
IMPORTANT: When reinstalling motor and exhaust assembly, be sure wire harness on right side is clipped to motor mounting bracket and is routed along dryer base (between motor mounting bracket and right side of cabinet), Figure 28. Tab on rear of motor mounting bracket must be slid into slot in dryer base. Be sure the belt has been installed on the correct side of the idler lever, Figure 30.
Figure 31
i. Pull assembly forward and disengage the
middle exhaust duct.
j. Rotate the assembly 90O counterclockwise
and slide out of machine.
k. Motor pulley and idler pulley assemblies.
Figure 32
NOTE: Unthread motor pulley from motor shaft (left hand thread).
NOTE: When repairing or replacing the idler arm, it is important to make sure the idler arm moves freely. To ensure that the idler arm can move freely, proceed as follows:
(1)Unhook idler spring. (2)Lift idler arm approximately 3 inches and
release. If idler arm does not fall back to the base of the motor mount, then idler
arm bolt is too tight. (3)Loosen idler arm bolt 1/4 turn. (4)Add grease between idler arm and motor
mount. (5)If condition persists, replace idler arm and
bolt.
l. Impeller and housing.
(1)Remove screws holding cover to housing,
Figure 29.
(2)Hold motor pulley securely and unthread
impeller from motor shaft (right hand
thread). Use a 7/8 inch, 6 point socket to
aid in the removal of the impeller. (3)Remove three screws holding the exhaust
housing to the motor mounting bracket,
Figure 32.
Refer to Figure 31 for motor and idler pulley removal.
RS3200001 (502992R3)
28
Page 30
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
m. Motor.
(1)Disengage motor wire harness terminal
block from the motor by pressing in on the movable locking tabs (located on each side of the terminal block) and pulling away from motor, Figure 33.
IMPORTANT: To avoid an open circuit, DO NOT pull on the terminal block wires when removing blocks from motor as this could damage the wires or terminal crimping.
Before attaching wire harness terminal block to motor, be sure all the male terminals on motor are straight and are capable of accepting the terminals from the wire harness terminal block.
(2)Disconnect ground wire from motor,
Figure 31.
(3)Pry two motor clamps off motor mounting
bracket with screwdriver, Figure 31, then
lift motor out of mounting bracket.
NOTE: When replacing motor, motor switch location should be at 10 o’clock position with the positioning tab on the motor engaged with the anti-rotating notch in the motor bracket.
Figure 33
29
Figure 34
RS3200001 (502992R3)
Page 31
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
31.CABINET TOP
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Remove two cabinet top hold-down screws,
Figure 35.
f. Lift cabinet top to a vertical position by
hinging it on the rear top hinges, Figure 35.
NOTE: Cabinet top may be raised and hinged on the rear hold-down hinges or supported against wall behind dryer while servicing.
g. Carefully withdraw wire harness through hole
in cabinet top and lift the top off the top hinges, Figure 35.
RS3200001 (502992R3)
Figure 35
30
Page 32
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
32.CYLINDER LIGHT (Figure 36)
a. Open loading door and remove screws
holding the lens to the front bulkhead.
b. Turn the bulb counterclockwise and twist out
of light receptacle.
33.CYLINDER LIGHT RECEPTACLE (Figure 36)
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires from door switch, Figure 21. d. Open loading door and remove screws
holding the lens to the front bulkhead,
Figure 36.
e. Disconnect wires from light receptacle
terminals.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
f. Remove two screws holding receptacle to
front bulkhead, Figure 36.
g. Lift light receptacle out of front bulkhead.
Figure 36
31
RS3200001 (502992R3)
Page 33
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
34.FRONT BULKHEAD ASSEMBLY
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Disconnect wires to cylinder light (if
applicable).
f. Disconnect wires from moisture sensor (if
applicable).
g. Disengage belt from motor and idler pulleys,
Figure 30.
h. Remove four screws holding bulkhead to front
flange of cabinet and lift complete bulkhead assembly out of slots in cabinet, Figure 37.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
i. Cylinder Glides and Glide Bracket (Refer to
Figure 38.) (1)Unsnap glide from each glide bracket. (2)Remove two screws holding glide bracket
to front bulkhead.
Figure 37
RS3200001 (502992R3)
Figure 38
32
Page 34
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
j. Front Cylinder Seal (Figure 39)
When installing the cylinder seal, it is important to remember these two important steps: (1)The stitching on the seal must face
towards the dryer center, Figure 39.
(2)The short flap, Figure 39, must be glued to
the bulkhead and the long flap left loose.
IMPORTANT: The replacement seal can be adhered to the bulkhead using No. 22506P Sealant. This is accomplished by applying a bead of sealant around the entire flanged area where the felt seal contacts the bulkhead.
35.MOISTURE SENSOR
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and
guide lugs from cabinet top. d. Disconnect wires from door switch, Figure 21. e. Open loading door, remove lint filter screws
and lift lint filter out of bulkhead, Figure 9.
Figure 39
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
NOTE: For test procedures, refer to SECTION VIII.
a WARNING When installing lint filter, be sure to
install the filter with the word “FRONT” facing the front of the dryer. If filter is installed backwards, lint will accumulate in exhaust system, causing fire and machine malfunction.
f. Remove two screws holding duct to front
bulkhead and remove air duct, Figure 37
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
g. Disconnect two wires connected to the
moisture sensor, Figure 40.
h. Using a pliers, pinch in the locking tabs on the
moisture sensor bar and push the sensor bars out of the mounting bracket.
i. Remove the screw (located inside lower front
bulkhead) holding moisture sensor mounting bracket to bulkhead, Figure 40.
33
RS3200001 (502992R3)
Page 35
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
36.CYLINDER BELT
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 22. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22.
Swing bottom of front panel away from dryer
far enough to disengage hold-down clips and
guide lugs from cabinet top. d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Disengage belt from motor and idler pulleys,
Figure 30.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then, lift complete bulkhead
assembly out of slots in cabinet, Figure 37.
Figure 40
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
NOTE: When installing belt, be sure belt is properly installed on motor and idler pulleys, and is on the correct side of the idler lever, Figure 30. Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder. After installing belt, manually rotate cylinder counterclockwise to check that belt is properly aligned.
D181SE3A
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
g. While supporting cylinder, carefully remove
belt off cylinder.
W005
RS3200001 (502992R3)
34
Page 36
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
37.CYLINDER ASSEMBLY
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 22. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22.
Swing bottom of front panel away from dryer
far enough to disengage hold-down clips and
guide lugs from cabinet top. d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Disengage belt from motor and idler pulleys,
Figure 30.
NOTE: When reinstalling belt, be sure belt is properly installed on motor and idler pulleys, and is on the correct side of the idler lever, Figure 30. Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder. After installing belt, manually rotate cylinder counterclockwise to check that belt is properly aligned.
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
g. Loosen two cabinet top hold-down screws,
Figure 37.
h. Manually rotate cylinder until one of the
baffles is at the 6 o’clock position and carefully remove cylinder out through front of dryer.
i. Baffles - Remove screws holding baffles to
cylinder, Figure 41
f. Remove four screws holding bulkhead to front
flange of cabinet. Then lift complete bulkhead
assembly out of slots in cabinet, Figure 37.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
35
Figure 41
RS3200001 (502992R3)
Page 37
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
38.REAR SEAL
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 22. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22.
Swing bottom of front panel away from dryer
far enough to disengage hold-down clips and
guide lugs from cabinet top. d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Remove two cabinet top hold-down screws,
Figure 35.
f. Lift cabinet top to a vertical position by
hinging it on the rear hold-down hinges,
Figure 35.
NOTE: Cabinet top may be raised and hinged on the rear hold-down hinges, or supported against a wall behind the dryer.
g. Disengage belt from motor and idler pulleys,
Figure 31.
NOTE: When reinstalling belt, be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler lever, Figure 30. Belt must be positioned between center and rear baffle screws with the ribbed surface against the cylinder. After installing belt, manually rotate cylinder counterclockwise to check that belt is properly aligned.
h. Remove four screws holding bulkhead to front
flange of cabinet. Then, lift complete bulkhead assembly out of slots in cabinet, Figure 37.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
i. Manually rotate cylinder until one of the
baffles is at the 6 o’clock position and carefully remove cylinder out through front of dryer.
j. Pull rear cylinder seal from flanged edge of
bulkhead, Figure 42.
NOTE: When installing the cylinder seal, it is important to remember these two important steps: (1) The stitching on the seal must face towards
the dryer center, Figure 39.
(2) The short flap, Figure 39, must be glued to
the bulkhead and the long flap left loose.
IMPORTANT: The seal can be adhered to the bulkhead using replacement sealant No. 22506P. This is accomplished by applying a bead of sealant around the entire flanged area where the felt seal contacts the bulkhead.
RS3200001 (502992R3)
36
Page 38
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
Rear Bulkhead
Figure 42
37
RS3200001 (502992R3)
Page 39
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
39.CYLINDER ROLLERS
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 22. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22.
Swing bottom of front panel away from dryer
far enough to disengage hold-down clips and
guide lugs from cabinet top. d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Disengage belt from motor and idler pulleys,
Figure 30.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then lift complete bulkhead
assembly out of slots in cabinet, Figure 37.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
g. Pull cylinder forward allowing rear of cylinder
to drop down exposing rollers, Figure 43.
h. Refer to Figure 43 for removal of roller from
bulkhead.
NOTE: When replacing the cylinder roller, it is important that cylinder roller is installed with the flanged surface of the roller bearing facing towards the front of the dryer.
46.OUTLET COVER NOTE: Outlet Cover is not removable from the
Heater Box Assembly that originally came with the dryer. It is only removable from the replacement Heater Box Assembly, Part No. 500179P.
a. Open door and remove two screws holding
outlet cover to rear bulkhead, Figure 42. (If present)
RS3200001 (502992R3)
Figure 43
38
Page 40
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
41.REAR BULKHEAD AND HEATER BOX
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 22. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Remove two screws from bottom tabs on front
panel to dryer side panels, Figure 22. Swing
bottom of front panel away from dryer far
enough to disengage hold-down clips and
guide lugs from cabinet top. d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Disengage belt from motor and idler pulleys,
Figure 30.
NOTE: When reinstalling belt, be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler lever, Figure 30. Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder. After installing belt, manually rotate cylinder counterclockwise to check that belt is properly aligned.
f. Remove four screws holding bulkhead to front
flange of cabinet. Then lift complete bulkhead
assembly out of slots in cabinet, Figure 37.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
g. Loosen two cabinet top hold-down screws,
Figure 35.
h. Manually rotate cylinder until one of the
baffles is at the 6 o’clock position and carefully remove cylinder out through front of dryer.
i. Gas Models:
(1)Disconnect igniter wires at disconnect
blocks, sensor wires from flame sensor terminals, and wires from gas valve coils at the quick disconnect blocks, Figure 24.
(2)Remove screw from right side of burner
housing, while holding burner tube in place, Figure 26.
(3)Gently move burner tube toward rear of
dryer to disengage tab from slot on left side of burner housing, Figure 24.
(4)Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock position.
(5)Move air shutter end of burner tube slightly
to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer.
IMPORTANT: The igniter is very fragile. Be careful not to damage it during removal.
(6)Remove screw holding burner housing to
heat shroud, Figure 24.
(7)Remove screw holding front of burner
housing to dryer base and remove housing out through front of dryer, Figure 26.
(8)Remove four screws holding shroud to
heater box, Figure 24, and remove shroud out through front of dryer.
j. Electric Models:
Remove two screws holding element and plate to heater box, then pull element down and away from heater box, Figure 26.
k. Remove screw holding heat shield to dryer
base, Figure 42.
l. While supporting bulkhead, remove the four
screws holding rear bulkhead to dryer cabinet, Figure 42, then lift complete assembly out of dryer.
m. To remove heat shield from heater box,
remove two screws holding heat shield to heater box, Figure 42.
n. To remove heater box from rear bulkhead,
refer to Figure 44.
39
RS3200001 (502992R3)
Page 41
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3)
Rear Bulkhead
Figure 44
40
Page 42
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
42.TERMINAL BLOCK OR POWER CORD
(5)Remove two cabinet hold-down screws,
a. Terminal Block:
(1)While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
Figure 35.
(6)Lift cabinet top to a vertical position by
hinging it on the rear hold-down brackets,
Figure 35.
(2)Gently lower the access panel to
disengage guide lugs from bottom edge of front panel.
(3)Remove two screws holding bottom tabs
on front panel to dryer side panels, Figure
NOTE: When servicing, cabinet top may be raised and hinged on the rear hold-down brackets, or supported against wall behind the dryer.
22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
(4)Disconnect wires from door switch,
Figure 21.
(7)Remove all wires from terminal block.
(Refer to appropriate wiring diagram when rewiring terminal block).
(8)Remove screw holding terminal block to
rear bulkhead, Figure 45.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
W001
Figure 45
41
RS3200001 (502992R3)
Page 43
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
b. Power Cord:
(1)Remove access plate on rear of cabinet.
(2)Remove strain relief.
(3)Remove screw holding power cord ground
wire to rear bulkhead, Figure 46.
NOTE: Reinstall screw and ground wires into same hole in bulkhead when reinstalling power cord.
(4)Disconnect molex plug and remove power
cord from rear of dryer cabinet.
W001
RS3200001 (502992R3)
Figure 46
42
Page 44
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
43.TERMINAL BLOCK TERMINALS
Remove terminals from the plastic connector block using No. 283P4 Terminal Extractor Tool as follows:
a. Insert the tool into the plastic connector block
on the back of the terminal being removed,
Figure 34.
b. Apply tool pressure to compress the terminal
locking tab on terminal and force the terminal
out back side of plastic connector block,
Figure 34.
To install terminal in plastic connector block, insert terminal (with wire securely crimped in place) into back side of plastic connector block. Push terminal into plastic connector block until locking tab on terminal spreads and holds terminal in place.
44.CABINET
a. Remove the three screws holding the control
assembly to the control hood rear panel,
Figures 5, 6, 7 and 8.
b. Rotate the assembly forward to access inner
wiring. c. Disconnect wiring from inner components and
carefully remove components from control
hood assembly.
NOTE: Refer to appropriate wiring diagram when rewiring component parts.
d. Rotate control hood assembly forward and lift
to free assembly from hold-down clips. e. Remove two screws from bottom edge of
lower front access panel, Figure 22. f. Swing bottom of panel away from dryer to
disengage hold-down clips and guide lugs
from bottom edge of front panel.
g. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
h. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
i. Remove two cabinet top hold-down screws,
Figure 35.
j. Lift cabinet top to a vertical position by
hinging it on the rear hold-down brackets,
Figure 35.
NOTE: Cabinet top may be raised and hinged on the rear hold-down hinges or supported against wall behind dryer while servicing.
k. Carefully withdraw wire harness through hole
in cabinet top and lift the top off the hold­down hinges with timer case attached, Figure
35.
l. Disengage belt from motor and idler pulleys,
Figure 30.
NOTE: When reinstalling belt, be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler lever, Figure 30. Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder. After installing belt, manually rotate cylinder counterclockwise to check that belt is properly aligned.
m. Remove four screws holding bulkhead to front
flange of cabinet and lift complete bulkhead assembly out of slots in cabinet, Figure 37.
n. Manually rotate cylinder until one of the
baffles is at the 6 o’clock position and carefully remove cylinder out through front of dryer.
43
RS3200001 (502992R3)
Page 45
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
o. Gas Models:
(1)Disconnect igniter wires at disconnect
blocks, sensor wires from flame sensor terminals, and wires from gas valve coils at the quick disconnect blocks, Figure 24.
(2)Remove screw from right side of burner
housing holding burner tube in place,
Figure 26.
(3)Gently move burner tube toward rear of
dryer to disengage tab from slot on left side of burner housing, Figure 24.
(4)Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock position.
(5)Move air shutter end of burner tube slightly
to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer.
IMPORTANT: The igniter is very fragile. Be careful not to damage it during removal.
(6)Remove screw holding burner housing to
heat shroud, Figure 24.
(7)Remove screw holding front of burner
housing to dryer base and remove housing out through front of dryer, Figure 24.
(8)Remove four screws holding shroud to
heater box, Figure 24, and remove shroud out through front of dryer.
p. Electric Models:
Remove two screws holding element and plate to heater box, then pull element down and away from heater box, Figure 26.
q. Remove screw holding heat shield to dryer
base, Figure 42.
r. While supporting bulkhead, remove screws
holding bulkhead to rear of dryer cabinet, and remove assembly out of dryer, Figure 42.
s. Remove screw holding exhaust duct to dryer
cabinet and pull duct out of cabinet, Figure
42.
t. Remove two screws from each rear cabinet
top hold-down bracket, Figure 37.
u. Remove screw holding access plate and
remove plate. v. Remove wire harness clips. w. Remove guide lugs and screws. x. Remove two screws from front edge at each
side of cabinet, Figure 37. Then remove
remaining screws from around bottom of
cabinet and lift cabinet off base.
RS3200001 (502992R3)
44
Page 46
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
45.BASE
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Remove two screws holding bottom tabs on
front panel to dryer side panels, Figure 22. Swing bottom of front panel away from dryer far enough to disengage hold-down clips and guide lugs from cabinet top.
d. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
e. Gas Models:
(1)Disconnect igniter wires at disconnect
blocks, sensor wires from flame sensor terminals, and wires from gas valve coils at the quick disconnect blocks, Figure 24.
(2)Close main gas shut-off valve and gas
shut-off valve inside of dryer, Figure 24. (3)Disconnect gas line to dryer. (4)Remove three screws holding gas valve
bracket to base and remove valve with
lead-in pipe attached, Figure 24. (5)Remove screw from right side of burner
housing, holding burner tube in place,
Figure 26.
(6)Gently move burner tube toward rear of
dryer to disengage tab from slot on left
side of burner housing, Figure 24. (7)Carefully rotate burner tube and igniter
counterclockwise so tab is at 8 o’clock
position and CAREFULLY remove burner
tube and igniter assembly out through front
of dryer.
IMPORTANT: The igniter is very fragile. Be careful not to damage it during removal.
(8)Remove screw holding front of burner
housing to dryer base, Figure 26. (9)Remove four screws holding shroud to
heater box, Figure 24, and remove shroud
and burner housing out through front of
dryer.
f. Electric Models:
(1)Remove two screws holding element and
plate to heater box, then pull element down
and away from heater box, Figure 26. (2)Disconnect wire harness from limit
thermostat, thermal fuse and/or heating
element, Figure 26.
g. Remove screw holding heat shield to dryer
base, Figure 44.
h. Remove lint filter screws and lint filter, Figure 9. i. Remove screws holding air duct to front
bulkhead and remove air duct, Figure 28.
a WARNING To reduce the risk of serious injury or
death by carbon monoxide and other gases in gas dryers, carefully read and follow all instructions given in this section.
W005
IMPORTANT: When reassembling, be sure felt seal on exhaust fan cover makes airtight seal on flange of duct, Figure 27. If the seal is installed improperly, the airflow through the exhaust system will be restricted which can adversely affect dryer performance.
j. Disconnect wires from thermostat and heater,
Figure 29.
NOTE: Refer to appropriate wiring diagram when rewiring thermostat and heater.
k. Remove cylinder belt from idler and motor
pulleys, Figure 30.
l. Remove two screws holding motor mounting
bracket to dryer base. Then pull complete assembly forward to disengage middle exhaust duct.
m. Rotate the assembly counterclockwise
90o and slide out front of machine.
n. Disconnect wires from motor switch and
remove harness clip from motor bracket, Figure 31. Then, set motor and exhaust assembly off to the side.
o. Remove screw holding bracket on exhaust
duct to rear of cabinet and pull duct out of cabinet, Figure 42.
IMPORTANT: When reinstalling motor and exhaust assembly, be sure wire harness on right side is clipped to motor mounting bracket and is routed along dryer base (between motor mounting bracket and right side of cabinet), Figure 28. Tab on rear of motor mounting bracket must be slid into slot in dryer base. Be sure the belt has been installed on the correct side of the idler lever, Figure 30.
p. Remove two screws from front edge at each
side of cabinet, Figure 37. Then remove remaining screws from around bottom of cabinet and lift cabinet off base.
q. Remove leveling legs from base and reinstall
on new base, Figure 47.
45
RS3200001 (502992R3)
Page 47
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
46.LEVELING LEGS (Figure 47) NOTE: Dryer should be installed on a solid and
level floor.
a. Place dryer in position, adjust the legs until
dryer is level.
a WARNING To reduce the risk of electrical shock,
fire, explosion, serious injury or death, disconnect electric power to the dryer before servicing.
SECTION III
Adjustments
NOTE: Legs can be adjusted outside the dryer by using a 1-1/4 inch size wrench, or from inside the dryer (with lower front access panel removed) by using a 1/4 inch drive ratchet with extension.
b. Keep dryer as close to the floor as possible.
All four legs must rest firmly on the floor so weight of the dryer is evenly distributed. The dryer MUST NOT rock.
IMPORTANT: DO NOT move the dryer at any time unless the dryer is completely assembled. DO NOT slide the dryer across the floor once the leveling legs have been extended as the legs and base could become damaged.
W001
RS3200001 (502992R3)
Figure 47
46
Page 48
Rev. 3
47.BURNER FLAME - Gas Models
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
a. While supporting the lower access panel,
Disconnect electric power to the dryer before servicing.
remove two screws from bottom edge of lower
Close gas shut-off valve to gas dryer before servicing.
access panel, Figure 22.
Never start the dryer with any guards/panels removed.
b. Gently lower the access panel to disengage
Whenever ground wires are removed during servicing, these ground wires must be
guide lugs from bottom edge of front panel.
reconnected to ensure that the dryer is properly grounded.
c. Set timer at “60” minutes. d. Close the loading door, start the dryer in a
heat setting (refer to Operating Instructions supplied with the dryer); the dryer will start, the igniter will glow red and the main burner will ignite.
f. Turn the air shutter to the left to get a
luminous yellow tipped flame, then turn it back slowly to the right to obtain a steady blue flame.
g. After proper flame is obtained, tighten air
shutter lockscrew securely, Figure 48.
h. Reinstall lower front access panel and screws.
a WARNING To reduce the risk of fire or serious
injury, the access door must be in place during normal operation.
e. Allow the dryer to operate for approximately
five minutes, then loosen the air shutter lockscrew, Figure 48.
After the dryer has operated for approximately three minutes, exhaust air or exhaust pipe should be warm.
W001
Figure 48
47
RS3200001 (502992R3)
Page 49
a WARNING
Rev. 3
NOTES
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
RS3200001 (502992R3)
48
Page 50
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
a WARNING
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
SECTION IV
Test Procedures
W001
W001
IMPORTANT: Electrical test procedures in this service manual are performed by using a Volt­Ohm meter. Tests can also be performed using a multi-meter or any other electrical testing equipment with which the service person is familiar.
48.DRIVE MOTOR (Figure 49)
a. Remove motor and exhaust assembly,
paragraph 30.
b. Disconnect motor wire harness at motor
disconnect block.
NOTE: Refer to appropriate wiring diagram when rewiring motor switch.
Figure 49
49
RS3200001 (502992R3)
Page 51
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
c. Motor Switch (Refer to SECTION VI.)
a WARNING Disconnect electric power to dryer before performing any of
the following steps or replacing inoperative motor switch.
Unplug the motor connector before starting this test.
W001
START TERMINALS
NOTE: Disconnect yellow wire from motor switch before testing start terminal.
RUN TERMINALS
NOTE: Reconnect yellow wire to motor switch before testing run terminals.
HEATER CIRCUIT TERMINALS
A. Continuity exists between
switch terminal 5 and black wire.
YES
B. Manually depress actuator.
Continuity broken between switch terminal 5 and black wire.
YES
C. Continuity broken between
switch terminal 6 and yellow wire.
YES
D. Manually depress actuator.
Continuity exists between switch terminal 6 and yellow wire.
YES
E. Continuity broken between
switch terminal 1 and switch terminal 2.
NO
NO
NO
NO
NO
Inoperative start switch. Replace switch.
Inoperative start switch. Replace switch.
RS3200001 (502992R3)
YES
F. Manually depress actuator.
Continuity exists between switch terminal 1 and switch terminal 2.
YES
Motor switch checks OK.
50
NO
Inoperative start switch. Replace switch.
Page 52
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
d. Motor Windings. (Refer to SECTION VI.)
a WARNING Disconnect electric power to dryer before performing any
of the following steps or replacing inoperative motor.
W001
START WINDING
RUN WINDING
PROTECTOR
G. 1-2 Ohms between black
wire and orange wire.
YES
H. 1-2 Ohms between yellow
wire and orange wire.
YES
I. Continuity exists between
orange wire and brown wire.
YES
All motor windings check OK.
NO
NO
NO
Inoperative run winding. Replace motor.
Inoperative run winding. Replace motor.
Inoperative run winding. Replace motor.
51
RS3200001 (502992R3)
Page 53
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
49.BURNER SYSTEM OPERATION (Figure 50)
Components
This burner has four basic components: A silicon carbide (glow bar) igniter, burner tube, flame sensor, and a two-stage gas valve consisting of a split-coil valve and a secondary coil valve. The split-coil valve is opened when the dryer thermostat calls for heat, while the secondary valve does not open until the igniter has attained ignition temperature.
Pre-Ignition Circuits
When the dryer thermostat calls for heat, circuits are completed through the holding coil, flame sensor, booster coil and igniter. Both coils must be energized to open split-coil valve. Once opened, the holding coil can hold the valve open without assistance from the booster coil. The current shunted around the secondary coil by the flame sensor, passes through the igniter causing it to get hot.
Burner Circuit
In approximately 30 seconds, the igniter attains ignition temperature and the flame sensor (located on burner housing beside the igniter)
RS3200001 (502992R3)
WIRING SCHEMATIC
Figure 50
contacts open. A circuit is then completed through the secondary valve coil, opening the valve and allowing gas to flow. Ignition is made and the heat from the burner flame causes the flame sensor contacts to open.
IGNITION SYSTEM FEATURES (Figure 50)
MOMENTARY POWER INTERRUPTION: Upon
resumption of power, flame sensor contacts will still be open, permitting secondary valve to open. However, with the secondary coil in the circuit, the booster coil cannot draw enough current to open the split-coil valve. When flame sensor contacts do reclose, the secondary valve will close, and the burner system will be in the normal pre-ignition circuit.
FLAME FAILURE: In case of flame failure, the flame sensor contacts will reclose in about 45 seconds. This will close the secondary valve and the burner system will be in the normal pre­ignition circuit.
IGNITION FAILURE: If flame is not established as flame sensor contacts open, secondary valve will remain open until flame sensor contacts reclose. Flame sensor will continue to recycle the igniter and secondary valve (about once per minute) until ignition is made or dryer is turned off.
52
Page 54
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
50.ELECTRICAL CIRCUIT TO IGNITION SYSTEM
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 51.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Close gas shut-off valve, Figure 48. d. Remove valve wire harness disconnect block
from the holding and booster coil, Figure 51. e. Plug dryer power cord into wall receptacle,
start the dryer in a heat setting (refer to the
Operating Instructions supplied with dryer).
Figure 51
f. Set test meter to read AC voltage and apply
meter probes into terminals on the dryer harness that would correspond to terminals 1 and 2 on the coil, Figure 45. Meter should register line voltage in all Fabric settings, except FLUFF which should read “zero” VAC.
g. If meter does not read line voltage in step “f”,
check motor switch, thermostats, fabric switch, or timer.
53
RS3200001 (502992R3)
Page 55
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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51.GAS VALVE COILS
a WARNING To reduce the risk of fire, explosion and
electric shock, close the valve in the gas supply line to the gas dryer and disconnect the electrical power unless gas or power supplies are required to perform test procedure.
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 51. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Close gas shut-off valve, Figure 48. d. Remove disconnect blocks from gas valve
coils.
Figure 52
e. Set test meter to read OHMS and put meter
probes to terminals as in Figure 52, and the chart below.
COIL TOLERANCE READINGS
60 Hertz
Holding Coil 1365 ± 25
Terminals 1 & 2 Ohms
Booster Coil 560 ± 25
Terminals 1 & 3 Ohms
Secondary Coil 1220 ± 50
Terminals 4 & 5 Ohms
NOTE: If meter registers any other readings than those listed above, the respective coil(s) should be replaced.
RS3200001 (502992R3)
54
Page 56
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
52.SENSOR
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel, Figure 51. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Close gas shut-off valve, Figure 48. d. Remove wires from sensor terminals,
Figure 52.
e. Set test meter to read OHMS, put meter
probes on sensor terminals. Meter should
read “zero” Ohms. If meter registers an Ohm
reading of any amount, replace sensor.
53.IGNITER
Gas dryers are manufactured with different igniters. These igniters are tested in the same way, but have different resitance readings.
a. While supporting the lower access panel,
remove two screws from bottom edge of lower
access panel. b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel. c. Disconnect igniter wires at disconnect block . d. Set test meter to read Ohms and put meter
probes on terminals of igniter wires. e. Norton Igniter — meter should read between
45-200 OHMS, Figure 53.
60868 Igniter — meter should read between
75-800 OHMS, Figure 53.
If meter does not read appropriate OHMS,
then replace the igniter.
NOTE: Test procedures of paragraph 51, 52 and 53 can be performed on workbench if gas valve,
igniter, burner tube and burner housing have been removed from dryer.
54.TEMPERATURE SWITCH
a. Remove three screws holding the control
assemlby to the control hood rear panel and
cabinet top, Figures 5 and 6. b. Disconnect wires from temperature switch. c. Set the meter to read OHMS and apply the
meter probes to the switch terminals.
1. Three Position Heat Switch — Follow the appropriate wiring diagram for your model dryer. See SECTION VII of this manual.
2. Infinite Heat Switch — Meter should read 10 Ohms (maximum) with the switch in the DELICATE setting. Turn switch full CLOCKWISE direction, meter should read 10,000 Ohms (minimum).
NOTE: Refer to proper wiring diagram when reconnecting wires.
L1 - 1 L1 - 2 L1 - 3
Perm. Press and Regular
-- X --
Delicate X X --
Fluff -- -- X
IMPORTANT: Always examine all wires, terminals and connectors to be sure wiring is proper before replacing any components.
Figure 53
55
X indicates closed
RS3200001 (502992R3)
Page 57
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
55.DOOR SWITCH
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 22.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires from door switch, Figure 21.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
d. Set meter to read Ohms and apply meter
probes on switch terminals 1 and 3 with door closed. You should get “zero” reading.
e. Apply probes to terminals 1 and 2 with door
closed. The meter should read “no reading”.
f. Open door. Meter should read “zero”.
56.SIGNAL CONTROL
a. Remove the three screws holding the control
assembly to the control hood rear panel,
Figures 5, 6 and 8.
b. Disconnect wires from signal control. c. Set meter to read Ohms and apply meter
probes to terminals of signal control. Meter should read approximately 1,000 Ohms at all times.
57.TIMER ADVANCE and TIMER CONTACT
POINTS (Figure 54)
This test will determine if the timer advances. If the timer advances then it does not need to be replaced.
2. Rotate timer knob to a position where the signal will activate, then release timer knob.
3. If timer is advancing, signal will end in less than 10 minutes.
4. If signal continues to sound for more than 10 minutes, replace timer.
For models which do not produce an audible signal:
1. Rotate timer knob to the 10 minute mark.
2. If timer is advancing, dryer will cycle into the cool down period and then to OFF position.
NOTE: If timer does not advance, see paragraph 9 for timer replacement.
To check timer contact points proceed as follows:
a. Remove the three screws holding the control
assembly to the control hood rear panel,
Figures 5, 6 and 8.
b. Disconnect wires from timer.
NOTE: Refer to appropriate wiring diagram when rewiring timer.
c. Set test meter to read OHMS and apply meter
probes to terminals, Figure 54.
d. Starting with timer knob indicator in OFF
position at top of timer, slowly turn timer knob clockwise until indicator is again pointing toward OFF position at top of timer. Meter should register “zero” reading when circuit being tested is completed by timer. Refer to Figure 54 for Timer Cycle Chart showing when circuit is made.
Advance Test:
For models which produce an audible signal (a buzzing sound):
1. Select a cycle and activate dryer start switch.
RS3200001 (502992R3)
Timer Motor Resistance Check
120V 60 Hz. motor resistance 2,460 - 3,100 Ohms.
56
Page 58
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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CIRCUIT TO BE TESTED
Timer Motor L2 and T -- L2 and T L2 and T Signal Control P/B - P/B P and B P/B - P/B -- Motor L 1 and M L1 and M L1 and M L1 and M Heat L2 and H L2 and H L2 and H L2 and H Push-to-Start M and S M and S M and S M and S
TIMER
No. 502963
TIMER
No. 59420
TIMER
No. 502967
TIMER
No. 501881
Figure 54
TIMERS
502963
Figure 55
57
502967
RS3200001 (502992R3)
Page 59
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
58.CYCLING OR LIMIT THERMOSTAT
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 51.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires from thermostat, Figure 26
or 27.
NOTE: Refer to appropriate wiring diagram when rewiring thermostat.
Cycling Thermostat (S.P.S.T.) or Limit Thermostat
(1)Set meter to read OHMS. (2)Apply meter probes to the thermostat
terminals.
(3)Meter should read “zero”.
Cycling Thermostat (S.P.D.T.)
(1)Set meter to read OHMS. (2)Apply meter probes to terminals 1 and 3.
Meter should read “zero”.
(3)Remove screws holding thermostat to
exhaust fan cover.
(4)Heat thermostat with a small flame until a
distinct “click” is heard, then immediately apply meter probes to terminals 1 and 2. Meter should read “zero”.
59.THERMOSTAT HEATER
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 51.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires from thermostat/heater,
Figure 27.
NOTE: Refer to appropriate wiring diagram when rewiring thermostat heater.
d. Set meter to read OHMS. Apply meter probes
to the thermostat heater terminals. Meter should read as follows: (Cold Ohms)
120 Volt 60 Hz. 2400 ± 240 Ohms.
RS3200001 (502992R3)
58
Page 60
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
60.THERMAL FUSE (Electric Models)
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 51.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wires from thermal fuse, Figure
26.
NOTE: Refer to appropriate wiring diagram when rewiring thermal fuse.
d. Set multimeter to read OHMS on the X1
scale. Apply meter probes to the thermal fuse terminals. Multimeter should read 0 OHMS. If the meter does not show any reading (infinite OHMS), then the fuse is open. If the fuse is open, then replace BOTH the thermal fuse and the limit thermostat.
61.HEATER ASSEMBLY (Electric Models)
a. While supporting the lower access panel,
remove two screws from bottom edge of lower access panel, Figure 51.
b. Gently lower the access panel to disengage
guide lugs from bottom edge of front panel.
c. Disconnect wire from heater assembly,
Figure 26.
NOTE: Refer to appropriate wiring diagram when rewiring heater assembly.
d. Set meter to read OHMS. Apply meter probes
to the heater assembly terminals. Meter should read as follows: (Cold Ohms)
Color Voltage/Hz. Resistance Reading
Red 240 V 60 Hz. 10.39 ± .31 Ohms cold White 208 V 60 Hz. 8. 2 ± .5 Ohms Cold
59
RS3200001 (502992R3)
Page 61
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
a WARNING
reconnected to ensure that the dryer is properly grounded.
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
IMPORTANT: Refer to appropriate Wiring Diagram for aid in testing dryer components.
62. MOTOR DOES NOT RUN
POSSIBLE CAUSE TO CORRECT
Electrical power off, fuse blown, or power cord Has the laundry room fuse(s) blown or become not plugged in. loosened, or are circuit breakers open? The dryer
SECTION V
Service Helps
itself does not have an electrical fuse. Be sure to check both fuses on Electric models.
W001
W001
Loading door not closed or inoperative door switch. Close door or test switch and replace if inoperative. Timer improperly set. Reset timer, or try another cycle. Inoperative timer. Test timer and replace if inoperative. Motor starting functions inoperative. Refer to MOTOR TEST SECTION to check start
No Start; or Motor hums only. switch and start windings. Motor is dead, won't run. Refer to MOTOR TEST SECTION to check start
switch and start windings. Wait two or three minutes for overload protector
Motor overload protector has cycled. to reset. If protector cycles repeatedly, refer to
paragraph 63.
Motor centrifugal switch sticky or plugged Remove dust or lint and spray with “SLYDE”, with lint. No. 131P4, to clean and lubricate.
Bind in motor bearing. Remove belts and determine if motor shaft will spin.
Replace motor if shaft is locked up. Loose motor wire harness connection block. Firmly press connection block onto motor switch. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. Power cord is miswired. Refer to appropriate wiring diagram for
the correct wiring. Inoperative electronic control. Refer to SECTION VII to check out the
electronic control operation.
*Mechanical Timer Models only =Electronic Control Models only
RS3200001 (502992R3)
60
Page 62
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
W001
63. UNIT STOPS IN CYCLE; QUITS AFTER A COUPLE LOADS; HAS A BURNING SMELL; CYCLES ON MOTOR THERMAL PROTECTOR.
POSSIBLE CAUSE TO CORRECT
Incorrect Voltage.
See nameplate in door well for correct voltage. Refer to INSTALLATION INSTRUCTIONS (supplied with dryer) for electrical requirements.
Clothes load too large.
Remove part of load. A normal washer load is a normal dryer load. Maximum load: Dryer cylinder one half full of wet clothes.
Clothes cylinder is binding.
Check cylinder for binding and “out of round” condition. Also check front and rear bulkheads for warping. Check support rollers for binding. Check cylinder seals and glides for wear or damage. Check for clothes lodged between cylinder baffle and
bulkhead. Broken, loose or incorrect wiring. Motor switch functions inoperative.
Short in motor winding.
Refer to appropriate wiring diagram.
Refer to MOTOR TEST SECTION to check switch
and windings.
64. MOTOR RUNS BUT CYLINDER DOES NOT TURN
POSSIBLE CAUSE TO CORRECT
Motor drive pulley loose. Belt not installed on pulley.
Tighten pulley. Install belt, refer to Motor and Exhaust Assembly
section. Broken cylinder belt. Clothes cylinder is binding.
Replace belt.
·Check cylinder for binding and “out of round” condition.
·Check front and rear bulkheads for warping.
·Check cylinder rollers for binding.
·Check cylinder seals and glides for wear or damage.
Broken, weak or disconnected idler lever spring.
Replace or reconnect spring, refer to Motor and Exhaust Assembly section.
Belt routed on wrong side of idler lever.
Reroute belt , refer to Motor and Exhaust Assembly
section. Oil on cylinder. Belt is “inside out”. Idler arm is binding.
Wipe oil from cylinder.
Reinstall belt with ribbed surface against cylinder.
·Add grease between idler arm and motor mount.
·Replace idler arm and bolt if needed. Dryer is overloaded. Wrong motor. Wrong belt used on dryer.
Load dryer half full of laundry. Refer to Parts manual for proper motor part number.
·Check belt part number against correct part number
in the Parts manual.
·Replace belt if needed. Bent idler arm.
Replace idler arm.
*Mechanical Timer Models only =Electronic Control Models only
61
RS3200001 (502992R3)
Page 63
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
65. MOTOR DOES NOT STOP
POSSIBLE CAUSE TO CORRECT
Incorrect wiring to motor switch. Refer to appropriate wiring diagram. Motor centrifugal switch sticky or plugged with lint. Remove dust or lint and spray with “SLYDE”,
No. 131P4, to clean and lubricate. Inoperative door switch. Test switch and replace if inoperative. *Inoperative timer — nonmetered models. Test timer and replace if inoperative. =Inoperative electronic control. Refer to SECTION VII to check out the electronic
control operation. Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control operation.
66. HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE.
POSSIBLE CAUSE TO CORRECT
Improper or inadequate exhaust system.
See INSTALLATION INSTRUCTIONS (supplied with
dryer) for exhaust requirements. Use of plastic or thin foil exhaust duct. Blown house fuse or tripped circuit breaker.
Replace with solid or rigid flexible metal exhaust duct.
Check fuses or circuit breakers. A 240 Volt dryer has
two fuses — Make sure both fuses are good. *Temperature selector switch set at FLUFF, or
inoperative. *Timer improperly set (Set in a cool-down period, or
Reset switch, or test switch and replace if
inoperative.
Reset timer. Try another cycle. a no heat cycle).
Inoperative limit thermostat. Electric Models: Inoperative heater assembly.
Test thermostat and replace if inoperative.
Test heater assembly. Replace heater assembly if
cold Ohms do not read between 8 and 10.5 Ohms. Gas Models: Insufficient gas supply.
Check gas shut-off valve in dryer and main gas line
valve. Open partially closed gas shut-off valve, or
correct low gas pressure. Inoperative drive motor switch. Gas Models: Inoperative gas valve coils.
Test switch and replace if inoperative.
Test coils and replace if inoperative, refer to
paragraph 51.
Gas Models: Inoperative flame sensor.
Test flame sensor and replace if inoperative. Refer to
paragraph 52. Gas Models: Inoperative igniter.
Test igniter and replace if inoperative. Refer to
paragraph 53.
Gas Models: Harness not properly connected to gas controls.
Gas Models: Restricted gas flow in gas orifice. Electric Models: Inoperative thermal fuse. *Inoperative cycling thermostat. *Inoperative timer. =Inoperative electronic control.
Check harness connections to gas valve coils,
sensor and main harness. Reconnect as required.
Clean out gas orifice.
Test thermal fuse and replace if inoperative.
Test thermostat and replace if inoperative.
Test timer and replace if inoperative.
Refer to SECTION VII to check out the electronic
control operation.
*Mechanical Timer Models only
(continued)
=Electronic Control Models only
RS3200001 (502992R3)
62
W001
Page 64
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
66. HEATING ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE. (cont.)
POSSIBLE CAUSE TO CORRECT
W001
=Read-out on electronic control indicates “SH”. =Read-out on electronic control indicates “OP”.
Broken, loose, or incorrect wiring. Inoperative moisture sensing control.
Thermistor is shorted, replace thermistor. Thermistor is open, replace thermistor. Refer to appropriate wiring diagram. Refer to SECTION VIII to check out the moisture
sensing control.
67. IGNITER DOES NOT GLOW (gas supply sufficient) — GAS MODELS
POSSIBLE CAUSE TO CORRECT
*No power to power leads on valve. Check timer, selector switch, thermostats, motor
switch, and wiring. Flame sensor failed with contacts open. Replace flame sensor. Igniter broken or open. Replace igniter. =Inoperative electronic control. Refer to SECTION VII to check out the electronic
control operation. Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control.
68. BURNER IGNITES AND GOES OUT REPEATEDLY — GAS MODELS
POSSIBLE CAUSE TO CORRECT
Improper or inadequate exhaust system. Weather See INSTALLATION INSTRUCTIONS (supplied with hood flapper restricted. dryer) for exhaust requirements.
Burner heat not holding flame sensor contacts open. Replace flame sensor, or correct gas supply problem. Insufficient gas supply.
Check gas supply and pressure. Is gas shut-off
valve turned on? Cracked igniter. Replace igniter and bracket. Inoperative or intermittent gas valve coils. Check and replace appropriate coil. Refer to
paragraph 51.
69. IGNITER GLOWS BUT BURNER DOES NOT IGNITE — GAS MODELS
POSSIBLE CAUSE TO CORRECT
Flame sensor failed in closed position. Replace flame sensor. Open secondary coil or holding coil.
Insufficient gas supply. Igniter and bracket installed improperly on burner Loosen screw and properly position igniter and
tube assembly. bracket on burner tube assembly. Flame sensor installed improperly on burner Loosen screw and properly position the flame sensor
housing. on the burner housing.
*Mechanical Timer Models only =Electronic Control Models only
Replace gas valve (in-warranty), or replace coils (out-of-warranty). Refer to paragraph 51.
Check gas supply and pressure. Is gas shut-off valve turned on?
63
RS3200001 (502992R3)
Page 65
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
70. HEATER ASSEMBLY OR BURNER SHUTS OFF PREMATURELY
POSSIBLE CAUSE TO CORRECT
Improper or inadequate exhaust system. See INSTALLATION INSTRUCTIONS (supplied with Weather hood flapper restricted. dryer) for exhaust requirements.
Check gas shut-off valve in dryer and main
Gas Models: Insufficient gas supply. gas line valve. Open partially closed gas shut-off
valve, or correct low pressure.
Gas Models: Dryer not properly equipped for Refer to “Gas Burner Conversion Procedures” type of gas used. supplied in gas burner conversion kit.
Gas Models: Improperly adjusted burner flame. Adjust flame, paragraph 47.
Momentarily connect a jumper wire across
Cycling off on limit thermostat. thermostat terminals. If heater element heats or
burner ignites when jumper wire is connected, refer to paragraph 69.
Gas models: Flame sensor contact closing Replace flame sensor or adjust burner flame,
prematurely. Burner flame improperly adjusted
paragraph 47.
*Inoperative cycling thermostat. Test thermostat and replace if inoperative. *Inoperative timer. Test timer and replace if inoperative. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. =Inoperative electronic control. Refer to SECTION VII to check out the electronic
control operation.
Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control.
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71. HEATER ASSEMBLY OR BURNER REPEATEDLY CYCLES OFF ON LIMIT THERMOSTAT
POSSIBLE CAUSE TO CORRECT
External exhaust system longer or providing Refer to INSTALLATION INSTRUCTIONS (supplied greater restriction than recommended. with dryer) for exhaust system requirements.
Use of plastic or thin foil exhaust duct. Replace with solid or rigid flexible metal exhaust duct. Clogged lint filter. Clean lint filter. Lint in internal dryer ductwork. Disassemble dryer ductwork and clean. Lint or other obstruction in external exhaust system. Disassemble and clean exhaust system. Hinged damper on exhaust system weather hood Free hinged damper or replace weather hood.
not free to open. *Limit thermostat cycling at too low a temperature. Replace thermostat, paragraph 26. Air leak around loading door. (Door not sealing
due to damaged seal or inoperative door catch.)
Replace seal or catch.
=Inoperative thermistor. Test thermistor and replace if inoperative. Air leak at blower seal. Check and replace seal if necessary. Air leak at cylinder seal(s). Check and replace seal(s) if necessary.
*Mechanical Timer Models only =Electronic Control Models only
RS3200001 (502992R3)
64
Page 66
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
72. HEATER ASSEMBLY OR BURNER DOES NOT SHUT OFF
POSSIBLE CAUSE TO CORRECT
Improper motor switch. (Timer must be in a heat Test switch and replace if inoperative. setting.)
Motor does not stop. Refer to paragraph 65. Incorrect wiring. Refer to appropriate wiring diagram. Heater assembly shorted. Remove heater assembly and check for short.
73. CLOTHES DO NOT DRY
POSSIBLE CAUSE TO CORRECT
Heater assembly does not heat or burner does Refer to paragraph 66. not ignite.
W001
Too much water in articles being dried. Remove excess water.
Remove part of load. A normal washer load is normal
Clothes load too large. dryer load. Maximum load: Dryer cylinder one half full
of wet clothes. Excessive lint on lint filter. Clean lint filter. Load too small. Add one or two bath towels to load. Automatic cycle. Adjust to more dry setting. Three position heat selector switch on timer set on Reset switch or timer, or test and replace the switch
FLUFF or inoperative. or timer if inoperative. Improper or inadequate exhaust system. See INSTALLATION INSTRUCTIONS (supplied with
dryer) for exhaust requirements. Heater assembly or burner shuts off prematurely. Refer to paragraph 70.
If Natural Gas line pressure to dryer exceeds 8 inch Gas Models: Gas line pressure too high or too low. water column pressure, or is lower than 4 inch water
column, ask Gas Company to correct. Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control. Improper belt installation (Low RPM) Check for proper installation, Figure 30.
if belt connected on motor shaft.
*Mechanical Timer Models only =Electronic Control Models only
65
RS3200001 (502992R3)
Page 67
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
74. TIMER DOES NOT ADVANCE IN AUTOMATIC CYCLE (Mechanical Timer Models Only)
POSSIBLE CAUSE TO CORRECT
Inoperative high or low thermostat Test thermostat and replace if inoperative. Heater assembly does not heat or burner does not Refer to paragraph 66.
ignite. Heater assembly or burner cycles off prematurely. Refer to paragraph 70. Improper or inadequate exhaust system. Refer to INSTALLATION INSTRUCTIONS (supplied
with dryer) for exhaust requirements. *Drying large load. Timer will not advance until the load is almost dry. Broken, loose or incorrect wiring. Refer to appropriate wiring diagram. Timer motor is inoperative. Select a drying cycle and activate start switch.
Rotate timer knob until signal sounds. Release timer
knob, signal should stop within ten minutes.
If not, replace timer. Refer to paragraph 57.
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Inoperative seals (air leaks). Check and replace any inoperative seals in the
following areas:
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and rear bulkhead.
75. CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER
POSSIBLE CAUSE TO CORRECT
Improper or inadequate exhaust system. Refer to INSTALLATION INSTRUCTIONS (supplied
with dryer) for exhaust requirements.
Clothes are removed from dryer before cycle has Allow the dryer to complete the cycle through the completed. cool-down to the OFF position.
Inoperative cycling thermostat. Inoperative Test cycling thermostat or thermostat heater and thermostat heater on the DELICATE setting. replace if inoperative.
Inoperative timer (not allowing cool-down). Test timer and replace if inoperative. Inoperative moisture sensing control. Refer to SECTION VIII to check out the moisture
sensing control.
Inoperative seals (air leaks). Check and replace any inoperative seals in the
following areas:
*Mechanical Timer Models only =Electronic Control Models only
RS3200001 (502992R3)
1. Seal between loading door and front panel.
2. Seal between front panel and front bulkhead.
3. Seal between blower cover and air duct.
4. Seal between cylinder and rear bulkhead.
66
Page 68
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Internal Wiring of Dryer Motor Switch
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
SECTION VI
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67
D166SE3A
RS3200001 (502992R3)
Page 69
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Service Procedures Unique to the
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
Electronic Control Model Dryers
reconnected to ensure that the dryer is properly grounded.
reconnected to ensure that the dryer is properly grounded.
SECTION VII
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Electronic Control
MODEL
LE9107, LE9207, LG9109, LG9209, CE9107, CE9207
LE4807, LE4907, LG4809, LG4909
76.ELECTRICAL SERVICE
(Electric Dryer) (120/240 Volt, 60 Hertz, 3-Wire Installation) (120/208 Volt, 60 Hertz, 3-Wire Installation)
NOTE: The wiring diagram is located inside the control hood.
a WARNING To reduce the risk of fire, electric
shock or personal injury, all wiring and grounding MUST conform with the latest edition of the National Electrical Code, ANSI/NFPA No. 70, and such local regulations as might apply. IT IS THE CUSTOMER’S RESPONSIBILITY TO HAVE THE WIRING AND FUSES CHECKED BY A QUALIFIED ELECTRICIAN TO MAKE SURE YOUR HOME HAS ADEQUATE ELECTRICAL POWER TO OPERATE THE DRYER.
Assembly
PART NO.
500540
501273
Grounding and Wiring Instructions
The dryer must be connected to a grounded metal, permanent wiring system; or an equipment­grounding conductor must be run with the circuit conductors and connected to the equipment­grounding terminal or lead on the dryer.
The dryer has its own terminal block that must be connected to a separate branch, 60 Hertz single phase, AC (alternating current) circuit, fused at 30 Amperes (the circuit must be fused on both sides of the line). ELECTRICAL SERVICE FOR DRYER SHOULD BE OF MAXIMUM RATED VOLTAGE LISTED ON THE NAMEPLATE. DO NOT CONNECT DRYER TO 110, 115, OR 120 VOLT CIRCUIT. Heating elements are available for field installation in dryers which are to be connected to electrical service of different voltage than that listed on nameplate, such as 208.
If branch circuit to dryer is 15 feet (4.50 m) or less in length, use U.L. (Underwriters Laboratories) listed No. 10 A.W.G. wire (copper wire only), or as required by local codes. If over 15 feet (4.50 m), use U.L. (Underwriters Laboratories) listed No. 8 A.W.G. wire (copper wire only), or as required by local codes. Allow sufficient slack in wiring so dryer can be moved from its normal location when necessary.
The power cord (pigtail) connection between wall receptacle and dryer terminal block is NOT supplied with dryer. Type of pigtail and gauge of wire must conform to local codes and with instructions mentioned in previous paragraph.
RS3200001 (502992R3)
The method of wiring the dryer is optional and subject to local code requirements, Figures 56 &
58.
68
Page 70
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Three Wire Connection
Figure 56
69
RS3200001 (502992R3)
Page 71
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Electrical Connection (Three-Wire)
IMPORTANT; This dryer is grounded to neutral conductor at the terminal block. If the dryer is installed in a mobile home, or if local codes do not permit grounding through the neutral, proceed as shown in paragraph 77.
a. Remove screw and terminal block access
cover from rear of dryer cabinet.
b. Insert ends of wires through power supply
hole (containing proper strain relief) in rear of dryer cabinet. Connect the power cord, or direct wiring, to the appropriate terminal block terminals using the three-wire binding (10-32 x 3/8") screws from the accessories pack in the envelope shipped inside the dryer cylinder.
If the dryer had previously been connected with a four-wire power cord, remove the four-wire cord by reversing procedures under four-wire power cord.
IMPORTANT: Use only a U.L. listed No. 10 (copper wire only) three conductor power supply cord kit rated 240 Volts (minimum) 30 Amperes and labeled as suitable for use in a clothes dryer.
c. Tighten these wire-binding screws firmly.
IMPORTANT: Failure to tighten these screws firmly may result in wire failure at the terminal block.
d. Secure the strain relief to the power cord, or
wires, where they enter the dryer cabinet.
e. Reinstall access cover and screw.
Three Wire Plus Ground Wire Power Cord
IMPORTANT: Use only a U.L. listed No. 10 A.W.G. (copper wire only) four conductor power supply cord kit rated 240 Volts (minimum) 30 Amperes and labeled as suitable for use in a clothes dryer.
NOTE: The power cord is not supplied with the dryer when the dryer is shipped from the factory, therefore, disregard Steps 2 and 3 below when connecting a four-wire power cord to a NEW dryer.
If the dryer has a three-wire cord attached, then complete Steps a through k.
a. Remove the screw holding the access plate to
the rear of dryer cabinet.
b. Remove three screws holding the three wires
to terminal block terminals. Save these screws.
c. Loosen the strain relief screw and pull the
cord or wires out through the rear of the dryer.
d. Remove the terminal bracket ground screw
holding the ground wire to the terminal block mounting bracket. Save the screw.
NOTE: ON NEW DRYERS - This is the ground wire that goes from the neutral (center) terminal on the terminal block to the mounting bracket.
RS3200001 (502992R3)
Figure 57
70
Page 72
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
Install Three Wire Plus Ground Power Cord
e. Route the end of the three wire plus gound
(earth) power cord through the strain relief. DO NOT tighten the strain relief screws at this time.
f. Insert the end of the power cord and strain
relief through the hole in the rear of dryer cabinet, Figure 58. Install the strain relief nut from the inside of the cabinet and tighten firmly.
g. Attach the ground wire (from the three wire
plus gound [earth] power cord) to the terminal block mounting bracket using the hex head screw removed in Step d. Tighten the screw firmly.
h. Using the three wire-binding (10-32x3/8")
screws from the accessories envelope (located inside the cylinder, unless the screws were previously removed in Step b), attach the power cord wires to the terminal block terminals as follows: (1)Red to Red (2)Black to Black (3)White to White (see NOTE below)
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NOTE: When installing the white to white wire, loop the free eyelet end of the ground wire (from Step d) and place it together with the white wire. Attach both wires to the neutral (center) terminal on the terminal block, Figure 58.
IMPORTANT: Failure to tighten the screws firmly on the terminal block may result in terminal block failure.
i. Tighten the two strain relief screws to secure
the power cord. j. Recheck all screws to be sure they are tight. k. Reinstall the access plate and screw to the
rear of the dryer cabinet.
71
RS3200001 (502992R3)
Page 73
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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RS3200001 (502992R3)
Four Wire Connection
Figure 58
72
Page 74
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Electrical Requirements (Gas Dryers)
(120 Volt, 60 Hertz, with 3-Prong Grounding Plug)
NOTE: The wiring diagram is located inside the control hood.
a WARNING To reduce the risk of fire, electric
shock or personal injury, all wiring and grounding MUST conform with the latest edition of the National Electrical Code, ANSI/NFPA No. 70, and such local regulations as might apply. IT IS THE CUSTOMER’S RESPONSIBILITY TO HAVE THE WIRING AND FUSES CHECKED BY A QUALIFIED ELECTRICIAN TO MAKE SURE YOUR HOME HAS ADEQUATE ELECTRICAL POWER TO OPERATE THE DRYER.
NOTE: A qualified electrician should check the polarity of the wall receptacle. If a voltage reading is measured other than that illustrated, the qualified electrician should correct the problem.
Figure 59
The dryer is designed to be operated on a separate branch, polarized, three-wire, effectively grounded, 120 Volt, 60 Hertz, AC (alternating current), circuit protected by a 15 Ampere fuse, equivalent fusetron or circuit breaker.
The three-prong grounding plug on the power cord should be plugged directly into a polarized three­slot effectively grounded receptacle rated 110/120 Volts AC (alternating current) 15 Amps. See Figure 63 for determining correct polarity of the wall receptacle.
DO NOT OPERATE OTHER APPLIANCES ON THE SAME CIRCUIT. DO NOT OVERLOAD CIRCUITS! See Figure 60.
a WARNING To reduce the risk of an electric shock
or fire, DO NOT use an extension cord or an adapter to connect the dryer to the electrical power source.
73
RS3200001 (502992R3)
Page 75
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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77.Grounding Instructions
The dryer must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. The dryer is equipped with a cord having an equipment­grounding conductor and a three-prong grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
a WARNING Improper connection of the equipment-
grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the dryer is properly grounded.
DO NOT modify the plug provided with the dryer
- if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
If a positive ground cannot be established through the power cord and if local code permits its use, connect an external ground wire (18 gauge minimum, available at your local hardware store). Connect one end of the wire under the ground screw (located at the rear of the dryer) and the other end to a known effective electrical ground.
If your home’s electrical supply does not meet the above specifications and/or if you are not sure your home has an effective ground, have a qualified electrician or your local electrical utility company check it and correct any problems.
Figure 60
RS3200001 (502992R3)
74
Page 76
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Troubleshooting
NOTE: Refer to Figure 61. If the symptom or problem corresponds to one of the symptoms detailed on the following pages, proceed to that flow chart. (The diagnostic cycle check does not have to be made.)
75
RS3200001 (502992R3)
Page 77
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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TIME DISPLAY
ILLUMINATED
LED'S / VFD
11 ALL ON ON OFF O FF 12 ALL OFF ON ON OFF 33 ALL ON ON ON O FF 44 ALL ON ON ON O FF 55 ALL OFF OFF OFF LOWEST 66 ALL ON OFF OFF MEDIUM 77 ALL OFF OFF OFF LOUDEST
N OTE:
1. This test routine will only light in the LED's (Figure 64) pertaining to the hardware model selected.
2. When the last step in the table is finished, the routine sequence will repeat.
3. Each output is on for two seconds.
RS3200001 (502992R3)
Figure 61
MOTOR
RELAY
DIAGNOSTIC ROUTINE
Figure 62
76
H EATER
RELAY
SIGN AL
Page 78
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
79.SYMPTOM: BLOWN FUSE OR TRIPPED CIRCUIT BREAKER.
Fuse blown or tripped breaker?
YES
Reset breaker or disconnect electric power to dryer and replace fuse.
Reconnect electric power to dryer. Does fuse or breaker blow immediately upon plugging in
YES
power cord?
NO
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Disconnect electric power to dryer and disconnect wires from terminals E1 and E2. Take resistance reading between terminals.
*86 Ohms ± 30% between E1 and E2 terminals.
YES
Check for broken, loose or incorrect wiring.
Wiring okay?
YES
Recheck from beginning. If problem persists, disconnect electric power to dryer and replace control.
NO
NO
Does fuse or breaker blow immediately after motor starts?
Disconnect electric power to dryer and replace control.
Correct wiring.
Does fuse or breaker blow 15 seconds after motor starts?
NO
YES
YES
Disconnect electric power to dryer and check for shorted, broken, loose or incorrect wiring.
*This measurement should be made with a digital Multi-Meter set at 200 Ohm scale for best accuracy.
77
Disconnect electric power to dryer and check heater circuit for shorted, broken, loose or incorrect wiring.
RS3200001 (502992R3)
Page 79
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
80.SYMPTOM: CONTROL WILL NOT WAKE UP (No LED's Light) AFTER SELECT CYCLE PAD IS PRESSED.
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Power cord plugged in?
YES
Proper voltage outlet? See Figure 59.
YES
Check to see that voltage is being applied to control.
Approximately 120 Volts between terminals E2 (neutral) and E1 on heat relay K2?
YES
Disconnect electric power to dryer and disconnect wires from terminals E2 and E1. Take resistance reading through transformer.
NO
NO
NO
Plug in.
Go to Blown Fuse or Tripped Circuit Breaker, paragraph 79.
Disconnect electric power to dryer and check for broken, loose or incorrect wiring from outlet to control.
*86 Ohms ± 30% between E2 and E1.
YES
Recheck from beginning. If problem exists, after checking for loose, broken or incorrect wiring, disconnect electric power to dryer and replace control.
*This measurement should be made with a digital Multi-Meter set at 200 Ohm scale for best accuracy.
RS3200001 (502992R3)
NO
Disconnect electric power to dryer and replace control
78
Page 80
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
81.SYMPTOM: CONTROL WAKES UP (When SELECT CYCLE Pad is Pressed) BUT MOTOR DOES NOT START PROPERLY. CONTROL MAY INDICATE DOOR OPEN ON DISPLAY WITH DOOR CLOSED. HOWEVER, THE FOLLOWING CHECKS STILL NEED TO BE MADE TO ISOLATE THE PROBLEM.
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After door was opened, motor starts when door is closed without pressing START.
NO
With door closed, motor does not start after START is pressed.
Disconnect electric power to dryer. With door closed remove connector P4 and check continuity between P4­2 and P4-3 on wire harness block. With door closed, zero Ohms should be read. With door open, “infinite” Ohms should be read. Continuity good?
YES
Reconnect power to dryer. Reconnect P4 with door closed. 120V between P4-2 and E-2?
YES
NO
NO Disconnect electric power to
Disconnect electric power to dryer and replace control.
Disconnect electric power to dryer and inspect wiring from control to door switch, and door switch.
dryer and replace control.
YES
With door closed, press REGULAR and START to check motor relay K1.
Did you hear relay click and do you read approximately 120 Volts between terminals P4-1 and E2 (neutral)?
YES
Disconnect electric power to dryer and check motor overload protector, motor, motor switch and wiring.
NO
Disconnect electric power to dryer and replace control.
79
RS3200001 (502992R3)
Page 81
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
82.SYMPTOM: HEATER DOES NOT TURN ON OR NO HEAT.
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Are you in a NO HEAT cycle?
NO
Remove control hood and verify that voltage is being applied to control between terminals E1 and E2 (neutral).
Approximately 120 Volts between E1 and E2?
YES
Disconnect electric power to dryer. Disconnect wire from terminal E3 on control. Disconnect thermistor leads at thermistor. Hook volt meter to E3 and E2 on control. This will simulate a call for heat.
Reconnect electric power to dryer. Press REGULAR and START and place meter between terminals E3 and E2.
YES
NO
Normal operation.
Disconnect electric power to dryer and check for broken, loose or incorrect wiring.
Approximately 120 Volts between E3 and E2 in five seconds?
YES
Disconnect electric power to dryer and check motor switch limit thermostat, heater or gas valve, heat circuitry and all wiring.
RS3200001 (502992R3)
NO
Disconnect electric power to dryer and replace control.
80
Page 82
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
83.SYMPTOM: IMPROPER DRYING TEMPERATURE OR DRY TIMES.
Tape a temperature probe or thermometer on the inside of the dryer front bulkhead.
With all LED's (light emitting diodes) and display off. (Figure 64)
Press extended tumble and hold, then press the START pad.
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Does the temperature displayed read within 10oF of what the temperature probe reads.
NO
Press regular and start.
Disconnect electric power to dryer and take resistance reading across thermistor by measuring resistance through wires leading to terminals and on control. This resistance reading MUST be taken within three minutes after pressing START pad.
Open loading door. Note the temperature reading inside the dryer.
Do temperature and resistance readings approximately match thermistor chart? (See Figure 63).
YES
NO
Control and thermistor seem to be operating correctly. Check airflow.
Disconnect electric power to dryer and replace thermistor.
Reconnect wires to thermistor and check for broken, loose or incorrect wiring between control and thermistor.
Wiring okay?
YES
Problem probably not due to electronic control or thermistor. Refer to this Service Manual for checks not related to electronic control.
After all checks have been performed and a heat problem still exists, always disconnect electric power to dryer and replace the thermistor before replacing the control.
NO
Refer to wiring diagram and correct.
YES
81
RS3200001 (502992R3)
Page 83
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Temp. °F
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
-20 826000 55 87200 125 16900
Never start the dryer with any guards/panels removed.
-15 697000 60 76600 130 15200
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
-10 590500 65 67350 135 13800
Resistance
Ohms
Thermistor Chart
Temp. °F
Resistance
Ohms
Temp. °F
Resistance
Ohms
- 5 501500 70 59400 140 12400 0 427000 75 52500 145 11300 5 364800 77 50000 150 10200 10 312500 80 46500 155 9300 15 268400 85 41300 160 8400 20 231200 90 36700 165 7700 25 199600 95 32700 170 7000 30 172800 100 29100 175 6400 35 150000 105 26100 180 5900 40 130500 110 23300 185 5400 45 113800 115 20900 190 4900 50 99500 120 18800 195 4500
Figure 63
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RS3200001 (502992R3)
82
Page 84
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
84.SYMPTOM: “oP” APPEARS IN TIME DISPLAY
Disconnect electric power to dryer and remove front panel and check for broken, loose or incorrect wiring between thermistor and control.
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Wiring between terminals on control and the thermistor terminals okay?
YES
Remove wires from thermistor and take resistance reading across the thermistor terminals.
Did you read zero Ohms?
NO
Was temperature near thermistor below 30oF? For safety purposes, the control will go into the “oP” condition if the temperature near the thermistor falls below 30oF.
YES
Reconnect wires to thermistor and reconnect electric power to dryer. Press REGULAR AND START pads to start dryer. The dryer will heat for three minutes to raise the temperature above 30oF.
NO
YES
NO
Refer to wiring diagram and correct.
Disconnect electric power to dryer and replace thermistor.
Disconnect electric power to dryer and replace thermistor.
Did “oP” appear in display after three minutes?
YES
Recheck from beginning. If problem persists, always disconnect electric power to dryer and replace thermistor before replacing the control.
NO
Normal operation.
83
RS3200001 (502992R3)
Page 85
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
85.SYMPTOM: “SH” APPEARS IN TIME DISPLAY
Disconnect electric power to dryer and remove front panel and control hood.
Check shorted wiring between terminals on control and thermistor.
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Wiring between control and thermistor okay?
YES
Remove wires from thermistor and take resistance reading across the thermistor terminals.
Is zero Ohms read?
NO
Was temperature near thermistor above 175oF when control went into “SH” condition? For safety purposes, the control will go into the “SH” condition if the temperature near the thermistor is above 175oF.
YES
NO Refer to wiring diagram and
correct.
YES
NO
Disconnect electric power to dryer and replace thermistor.
Disconnect electric power to dryer and replace thermistor and if problem persists, disconnect electric power to dryer and replace control.
Cool thermistor down and go to Symptom: Improper Heat or Drying Times, paragraph 83.
RS3200001 (502992R3)
84
Page 86
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
86.SYMPTOM: DRYER GOES INTO COOL-DOWN IN ABOUT FIVE MINUTES AND LOAD IS NOT DRY.
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Was drying rack being used?
NO
Was a small load being dried?
NO
Disconnect electric power to dryer, remove connector P3 from control.
With a paper clip or some other piece of non­resistive metal, short out the moisture sensor strips on the front bulkhead.
YES
YES
Was time dry used?
NO
Must use time dry when using the Drying Rack.
A small load may not hit the moisture sensor normal operation. Use Time Dry.
YES
Disconnect electric power to dryer and replace control.
Measured resistance across connector P3 zero Ohms?
YES
Disconnect electric power to dryer and replace control.
NO
Check wiring from control to sensor or check sensor.
85
RS3200001 (502992R3)
Page 87
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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87.CONTROL REPLACEMENT (Figure 64)
When a problem with the electronic control is detected during the diagnostic cycle, or while making the electrical tests we have discussed, the control is replaced as a complete unit. Due to the sensitivity of the electronic control, careful handling is required. As a precautionary measure, we recommend the use of a grounded wrist strap when handling the electronic controls. The wrist strap, cord and alligator clip are designed to carry away any electrostatic charge from your body and to direct the charge to an available ground. By using this static protection device, potential electrostatic discharge problems associated with the handling of the electronic control will be minimized. Always handle the electronic control by the metal edges. If a wrist strap is not available, touch the dryer while it is plugged in before handling the control to dissipate any charge.
To replace the control, first unplug the dryer. Remove all of the wires connected to the control and take out the screws securing the control to the control hood. When removing wires from the control, hold down on the board near the appropriate terminal, and disconnect the wires using a pliers. Do not pull on wires.
The new control is supplied in a special anti­static wrapping, and protected by anti-static foam. While holding the metal edges, remove the control from the foam and the wrapping. Lift the inoperative control off the mounting bracket and place it on the anti-static wrapping. Before positioning the new control in the control hood, peel off the protective plastic coating from the front side of the control, then fasten the control down with the screws. Following the wiring diagram, reconnect the wires to the new control, then replace the control hood.
IMPORTANT: Take care when handling the original control. It must be carefully placed in the anti-static wrapping and the anti-static foam which was removed from the new control. A copy of the replacement report, shown on Page 87, must be completely filled out and returned with the control. Warranty credit will not be issued if the control is not wrapped properly.
RS3200001 (502992R3)
Figure 64
86
Page 88
a WARNING
Rev. 3
Electronic Control Board Replacement Report
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Installation Date:
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
Model No.
reconnected to ensure that the dryer is properly grounded.
Date Failed: Serial No.: Service Company Identification No.:
1. What was the customer's complaint?
2. Mark the cause of the complaint in the appropriate box below:
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Washer Control Failure
Failure in Diagnostic Cycle Transformer:
Resistance not in 60-100 Ohm range between E1 and E2?
Hot Water Relay K5:
120 Volts not found between P4-1 and E2 in hot fill?
Cold Water Relay K6:
120 Volts not found between P4-4 and E2 in cold fill?
Speed Relay K2:
120 Volts not found between E2 and P3-5 in low speed?
120 Volts not found between E2 and P3-4 in high speed?
Agitation Relay K3:
120 Volts not found between P3-3 and E2 in agitation?
Dryer Control Failure
Failure in Diagnostic Cycle Transformer:
Resistance not in 60-100 Ohm range between E1 and E2?
Motor Relay K1:
120 Volts not found between P4-1 and E2.?
Heat Relay K2:
With E3 disconnected, 120 Volts not found between E3 and E2?
Temperature Regulating Circuit:
“SH” appears in the display window when the exhaust temperature is less than 175oF?
”OP” appears in display window when the dryer has heated for three minutes.
Ambient temperature is not what control shows in temperature diagnostics. (Allow dryer to return to room temperature before running diagnostics.)
120 Volts found between P3-3 and E2 in spin?
Spin Relay K3:
120 Volts not found between P3-1 and E2 during spin?
120 Volts found between P3-1 and E2 during agitation?
Ambient temperature is not what control shows in temperature diagnostics. (Allow washer to return to room temperature before running diagnostics.)
Both copies of this form must be completed and returned with the control board.
Warranty is void if control board is returned improperly packed or damaged.
Dryer Moisture Sensor Control Failure
Timer Motor Relay K702:
120 Volts not found between “M” and “T”?
Heat Relay K701:
120 Volts not found between “E2” and “E3”?
Temperature Regulating Circuit:
Timer, thermistor, moisture sensor and Temp/ dryness control are functioning and work correctly.
87
RS3200001 (502992R3)
Page 89
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Service Procedures Unique to the
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
Electromechanical Dryers with
reconnected to ensure that the dryer is properly grounded.
SECTION VIII
Moisture Sensor
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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88.DRYER OPERATION
Select TIMER setting in cycle desired: AUTOMATIC PERMANENT PRESS/KNITS, AUTOMATIC REGULAR, AUTOMATIC DELICATE, TIME DRY, or NO HEAT.
The AUTOMATIC cycles control the temperature and drying time. The TIME DRY cycle temperature is controlled by the TEMP/ DRYNESS control.
Push the TIMER knob to start dryer. TO STOP DRYER AT ANY TIME: Open the
dryer door.
89.AUTOMATIC CYCLES
The AUTOMATIC CYCLES will determine the time needed by use of a moisture sensor located below the lint screen (Figure 41) and a thermistor.
The TEMP/DRYNESS control should be set just to the right of MED/NORMAL.
90.NO HEAT
This cycle will tumble and circulate room temperature air through the load. Use for any items that should not be dried with heat.
Set TIMER for length of time desired.
91.TIME DRY
The TIME DRY cycle will operate the dryer for the number of minutes set by the user. In this cycle, the temperature is set by the TEMP/ DRYNESS control.
RS3200001 (502992R3)
88
Page 90
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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92.CONTROL REPLACEMENT
See paragraph 93 on handling of electronic parts, both new and those to be returned.
Disconnect electric power to dryer. Remove control hood per instructions in paragraph 5-13. Carefully remove connectors at P1, H3 and E1 through E3 on the control, Figure 65.
Working on one corner of the PC board at a time, depress the locking tab on the plastic stand-off with a needle nose pliers and lift that corner free.
The new control is supplied in an anti-static bag and protected by anti-static packaging. Carefully remove control from packaging and bag and snap into place on the stand-offs. Re-connect P1, H3, and E1 through E3, Figure 64.
Re-install control hood and supply power to the dryer. Verify operation per paragraph 5-13.
Moisture Sensor Printed Circuit Board
Figure 65
89
D155SE3A
RS3200001 (502992R3)
Page 91
Rev. 3
93.TIMER CONTACT POINTS.
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
CIRCUIT TO BE TESTED CONTA CTS
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Timer Motor L1 and M
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the dryer is properly grounded.
Main Motor L1 and M Signal Control S and BZ Auto Regular DC and C Auto Perm Press DC and B Auto Delicate DC & B & C Cool-Down DC & A
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Time Dry
DC & A & B
Push-to-Start M and S
Figure 66
RS3200001 (502992R3)
Figure 67
90
Page 92
Rev. 3
94. TEMP/DRYNESS CONTROL RESISTANCE CHART
a WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
POTENTIOMETER (OHMS) AUTOMATIC SETTINGS TIME DRY TEMP °F
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
0
70 140 210 280 350 420 490
D AMP D AMP D AMP D AMP D AMP D AMP D AMP D AMP
110 112 114 116 118 120 122 124
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560 800 940
1100 1260 1420 1580 1800
1900 2165 2390 2615 2840 3065 3290 3500
4000 5000 6000 7000 8000 9000
10000
NORM AL NORM AL NORM AL NORM AL NORM AL NORM AL NORM AL NORM AL
EXTRA DR Y EXTRA DR Y EXTRA DR Y EXTRA DR Y EXTRA DR Y EXTRA DR Y EXTRA DR Y EXTRA DR Y
MOST DR Y MOST DR Y MOST DR Y MOST DR Y MOST DR Y MOST DR Y MOST DR Y
126 128 130 131 132 133 134 135
136 137 138 139 140 141 142 143
144 145 146 147 148 149 150
NOTE: Resistance measurements taken with potentiometer disconnected from harness.
Figure 68
91
RS3200001 (502992R3)
Page 93
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
95. SYMPTOM: TIMER DOES NOT ADVANCE.
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Cycle seems long (greater than 75 minutes) for some large wet loads but timer does advance .
NO
Disconnect electric power to dryer and remove control hood, see paragraph 5-13. Verify that timer motor leads are securely attached to M and T on timer (Figure 67).
Disconnect timer motor at T on timer (harness connection at T remains). Measure resistance between the now free lead and the lead still attached to M on timer.
Infinite Ohms or zero Ohms read?
NO
Reconnect timer motor lead to “T”. Reconnect electric power to dryer and verify 120 Volts between E1 and E2 on control. Set timer to the TIME DRY cycle and push to start. Measure AC volts between M and T on timer (Figure 67).
YES
YES
Normal operation.
Disconnect electric power to dryer and replace timer.
Approximately 120 Volts between M and T?
YES
Disconnect electric power to dryer and inspect all wiring. Reconnect electric power to dryer and verify again that timer does not advance.
Disconnect electric power to dryer and replace timer.
RS3200001 (502992R3)
NO
Disconnect electric power to dryer and replace control.
92
Page 94
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
96. SYMPTOM: HEATER DOES NOT TURN ON OR NO HEAT.
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Is machine in a NO HEAT cycle?
NO
Disconnect electric power to dryer and remove the control hood and verify that orange wire is securely attached to E3 on board. Reconnect electric power to dryer and verify that voltage is being applied between terminals E1 and E2.
Approximately 120 Volts between E1 and E2?
YES
Disconnect electric power to dryer. With an Ohm meter, verify that TIMER switches are correct for the cycle per Figure 66.
Disconnect thermistor connector.
Disconnect electric power to dryer. Disconnect wire from terminal E3 on control. Disconnect thermistor leads at thermistor. Hook volt meter to E3 and E2 on control. This will simulate a call for heat.
YES
NO
Normal operation.
Disconnect electric power to dryer and check for broken, loose or incorrect wiring.
NO
Measure resistance between wires going to thermistor.
Is zero Ohms read?
YES
Remove front panel and disconnect the thermistor. Check resistance across terminals.
Reconnect electric power to dryer. Turn Dryness Control to maximum and timer to the beginning TIME DRY cycle. Press start.
Approximately 120 Volts between E3 and E2 in five seconds?
YES
Disconnect electric power to dryer and check motor switch, limit thermostat, heater or gas valve and all wiring.
NO
Disconnect electric power to dryer and replace control.
93
Is zero Ohms read?
YES
Disconnect electric power to dryer and replace thermistor.
RS3200001 (502992R3)
NO
Page 95
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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97. SYMPTOM: HEATER ASSEMBLY OR BURNER SHUTS OFF PREMATURELY. (Load does not dry.)
Is cycle and TEMP/ DRYNESS SETTING correct for load type?
YES, IN 5 MINUTES.
Disconnect electric power to dryer and remove control hood. Verify that moisture sensor connector (P1) on board is secure.
Short out sensor bars in cylinder and verify zero Ohms at P1. Clean sensor bars.
Remove front panel and verify that connectors to the moisture sensor are secure.
Verify that if drying rack is being used, TIMER is set on TIME DRY.
With dryer cold and with a damp load, set timer to an automatic cycle, set Dryness Control for load size and desired dryness. Press start and verify that the heat circuit operates.
Does heater turn on or burner fire after 3 seconds?
YES
Does heat turn off prematurely and stay off?
NO
Disconnect electric power to dryer and with an Ohm meter, verify that TIMER switches are correct for the cycle, Figure 66.
Verify that Dryness/Temp. Control potentiometer is secure (Figure 68) and functional (paragraph 94).
Refer to Thermistor chart Figure 63 and, if necessary, disconnect electric power to dryer and replace.
Check motor switch, limit thermostat, exhaust, gas valve, or heater.
Check all wiring.
NO
Refer to paragraph 96.
YES, IN 3 MINUTES.
Disconnect electric power to dryer and open hood. Verify that thermistor 3 pin Molex housing is secure.
Unplug thermistor connector and measure resistance across terminals leading to thermistor.
Infinite Ohms?
NO
YES
RS3200001 (502992R3)
Disconnect electric power to dryer and replace control.
Check all wiring.
Disconnect electric power to dryer and replace control.
94
Remove front panel and disconnect the thermistor. Check resistance across terminals.
NO
Infinite Ohms?
Disconnect electric power to dryer and replace thermistor.
YES
Page 96
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
98. SYMPTOM: CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER.
Verify that correct level has been chosen for the load.
Verify correct timer operation per symptom: “Timer Does Not Advance,” paragraph 95.
Disconnect electric power to dryer. With an Ohm meter, verify that TIMER switches are correct for the cycle per Figure 68.
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Verify thermistor temperature and resistance readings and wire to control per Figure 63 .
Approximate match?
YES
Reconnect electric power to dryer. Load machine with damp bath towel load. Set temperature/dryness control for damp and set timer to automatic delicate cycle. Place thermometer or temperature probe on inside of bulkhead and verify 100-120oF temperature at end of first cycle.
Disconnect electric power to dryer and check lint filter screen and air path throughout machine, including seals and venting.
NO
NO
Disconnect electric power to dryer and replace thermistor.
Disconnect electric power to dryer and replace control.
95
RS3200001 (502992R3)
Page 97
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
SECTION IX
Wiring Diagrams
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Models LE7121*M, LE7153*B, LE7153*M, LE7163*M and LE8457*2
RS3200001 (502992R3)
No. 501414R1
96
Page 98
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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Models LE8407*2, LE8517*2 and LE8567*2
No. 500728
97
RS3200001 (502992R3)
Page 99
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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RS3200001 (502992R3)
No. 500727r3
Model LE8607*2
98
Page 100
a WARNING
Rev. 3
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the dryer before servicing.
Close gas shut-off valve to gas dryer before servicing.
Never start the dryer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the dryer is properly grounded.
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No. 500737R2
Model LE9207*2
99
RS3200001 (502992R3)
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