Amana DEC14E, DEC18E, DEC11E, DEC14E2, DEC18E2 Training Manual

...
Training Manual
.6 50 Hz Compact Models
HDC−5 _ 50 Hz R2
MENUMASTER
C O M M E R C I A L M I C R O W A V E O V E N
R
www.amanacommercial.com
1
Model Number List
DEC11E..........(P1325203M)

(P1330512M)

DEC11E2........(P1331213M)

(P1331235M)

DEC14E..........(P1325207M)

(P1330516M)

DEC14E2........(P1331217M)

(P1331239M)

DEC18E..........(P1325211M)

(P1330520M)

DEC18E2........(P1331221M)

(P1331243M)

HDC511..........(P1325201M)

(P1330510M)

HDC511A .......(P1325213M)
HDC5112........(P1331211M)
MCHDC521 ....(P1331246M)

(P1331225M)

UC11E............(P1325204M)

(P1330513M)

UC11E2..........(P1331214M)

(P1331236M)

UC14E............(P1325208M)

(P1330517M)

UC14E2..........(P1331214M)

(P1331240M)

UC18E............(P1325212M)

(P1330517M)

UC18E2..........(P1331222M)

(P1331244M)

UHDC511 .......(P1325202M)

(P1330511M)

(P1331233M)

HDC514..........(P1325205M)

(P1330514M)

HDC514A .......(P1325214M)
HDC5142........(P1331215M)

(P1331237M)

HDC518..........(P1325209M)

(P1330518M)

HDC518A .......(P1325215M)
HDC5182........(P1331219M)

(P1331241M)

HDC5212........(P1331224M)

(P1331245M)

UHDC5112 .....(P1331212M)

(P1331234M)

UHDC514 .......(P1325206M)

(P1330515M)

UHDC5142 .....(P1331216M)

(P1331238M)

UHDC518 .......(P1325210M)

(P1330519M)

UHDC5182 .....(P1331220M)

(P1331242M)

CDEC14E2.....(P1331251M)

CDEC18E2 (P1331252M)

CDEC21E2.....(P1331253M)
CHDC5142 (P1331248M) CHDC5182 (P1331249M) CHDC5212 (P1331250M)
2
Table of Contents
Model Number List...............................................................................................................2
Table of Contents.................................................................................................................3
Specifications.......................................................................................................................4
Quick Start Reference Guide...............................................................................................5
Inner Door/Window Removal...............................................................................................7
Technical Bulletin CR-236-B - Broken Tray........................................................................8
Air Flow.................................................................................................................................9
Improved Filter for .6 Compact Ovens..............................................................................10
Interlock Switches..............................................................................................................11
Switch Replacement / Door Adjustment...........................................................................12
Touch Panel and Control Board........................................................................................13
Disassembly ............................................................................................................... 14 – 16
Component Specifications........................................................................................ 17 – 19
Power Testing Procedure.................................................................................................. 20
Isolation Test – Two Magnetron Models...........................................................................21
Wiring and Schematic Diagrams................................................................................22 - 25
3
CAUTION
!
All safety information must be followed as provided in Service Manual RS5320013.
!
WARNING

To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.

Models
UHDC511*
UC11E*
Power Source
Voltage AC 230 VAC 230 VAC 230 VAC 230 VAC 230 VAC 230 VAC Amperage (single unit) 13 A 13 A 13 A 13 A 13 A 13 A Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz Single phase, 3 wire earthed X X X X X X
Power Output
Nominal microwave energy (IEC705) 1100 Watts 1100 Watts 1400 Watts 1400 Watts 1800 Watts 1800 Watts Minimum temperature rise (T) 11º F / 5.5º C 11º F / 5.5º C 14º F / 7.5º C 14º F / 7.5º C 18º F / 10º C 18º F / 10º C Operating frequency 2450 MHz 2450 MHz 2450 MHz 2450 MHz 2450 MHz 2450 MHz
Power Consumption
Cook condition microwave 1800 W / 8 A 1800 W / 8 A 2300 W / 10 A 2300 W / 10 A 3000 W / 13 A 3000 W / 13 A
Dimensions
Cabinet
Width 423 mm 423 mm 423 mm 423 mm 423 mm 423 mm Height 335 mm 335 mm 335 mm 335 mm 335 mm 335 mm Depth 548 mm 548 mm 578 mm 578 mm 578 mm 578 mm
Oven Interior
Width 331 mm 331 mm 331 mm 331 mm 331 mm 331 mm Height 175 mm 175 mm 175 mm 175 mm 175 mm 175 mm Depth 305 mm 305 mm 305 mm 305 mm 305 mm 305 mm
Weight
Crated 29 kg 29 kg 31 kg 31 kg 31 kg 31 kg
HDC511*
HDC511A
DEC11E*
UHDC514*
UC14E*
HDC514*
HDC514A
DEC14E*
CHDC514
CDEC14E2
UHDC518*
UC18E*
HDC518*
HDC518A
DEC18E*
CHDC518
CDEC18E2
DEC21E2
Models MCHDC521
Power Source
Voltage AC 230 VAC 230 VAC Amperage (single unit) 16 A 32 A Frequency 50 Hz 50 Hz Single phase, 3 wire earthed X X
Power Output
Nominal microwave energy (IEC705) 2100 Watts 2100 Watts Minimum temperature rise (T) 21º F / 11.5º C 21º F / 11.5º C Operating frequency 2450 MHz 2450 MHz
Power Consumption
Cook condition microwave 3100 Watts / 13.5 A 3100 Watts / 13.5 A
Dimensions
Cabinet
Width 423 mm 423 mm Height 335 mm 335 mm Depth 578 mm 578 mm
Oven Interior
Width 331 mm 331 mm Height 175 mm 175 mm Depth 305 mm 305 mm
Weight
Crated 31 kg 31 kg
HDC5212 CHDC5212 CDEC21E2
4
5
6
Inner Door/Window Removal
1. Open oven door.
2. Remove screws on hinge side.
3. Beginning at the bottom, carefully insert 1” putty knife between inner and outer door. Pry up on inner door to release tabs, (2 tabs per side). Work in a clockwise direction to release all tabs, see illustration below.
3
2
Remove screws
Tabs
4
1
CAUTION
!
When glass retainer is removed, be careful glass does not fall out of frame.
7
Bulletin
Comm. Microwave Dehumidifier Dishwasher Domm. Microwave Export Comm. Heating Product
Laundry Product PTAC Products Range Product Refrigerator/Fzr Room Air Cond.
Type Parts Manual Update
Policy Letter Service Information
Attention Service Managers Service and Parts Managers
Models CRC and HDC Compact Commercial Ovens Issue Broken tray as a result of arcing at front lip of cavity. Warranty Ceramic trays may be claimed under warranty only if damage was caused by
antenna failure (arcing).
Trays are not covered under warranty if there is evidence that damage was caused by impact, thermal shock (frozen or refrigerated product placed on warm tray), oven operated with metal pans, oven operated without a food load or lack of proper cleaning and maintenance.
NOTE: Typical symptoms of metal pan usage or empty cavity operation include arc spots on the
front lip of cavity, 1 to 2 inches from either side.
Date July 31, 2001
No CR236B
EXCMW-125-B Page 1 of 1
Action If encountering arcing at front lip of cavity, proceed as follows:
1. Check antenna operation – if either antenna is stalled, hot spots will occur.
2. Remove oven tray.
3. Thoroughly remove any carbon build-up from front lip using fine grade sandpaper.
4. Thoroughly clean cavity and front lip removing all old RTV.
5. Before installing new tray, apply a generous bead of RTV on the front lip of cavity, (see below).
6. Install new tray and reseal using instructions supplied with the tray.
7. If arcing has damaged the oven door, replace inner oven door and inspect door ring weldment for arcing.*
8. Replace door ring weldment if it is damaged.*
*To ensure proper operation, use the instructions in the Service Manual when reinstalling the
oven door.
Apply a generous bead of RTV along this lip before installing oven tray
8
A
Air Flow
On two tube ovens: To ensure proper spacing and air flow, air ducts must be in place if oven is installed in a closed back installation.
ir filter must be in place
and cleaned regularly.
9
Improved Filter for .6 Compact Ovens
New improved filter kit 12002550, is now available from Maytag Services and in production ovens beginning
December 2003.
The new filter is more durable, easier to remove, clean, and reinstall.
New filter kit part number 12002550 will replace old filter part numbers 12135801, 12135802, 12135803 and
12135804.
When servicing microwave ovens, make sure to check the air intake and exhaust for obstructions and for a clean filter. Remember, cool components last longer!
Side retainers on older units
Bottom retainers on newer units.
Tabs
New Filter 12002550 - December 2003 and later
NOTE: When installing new style filter on older units with side retainers, it will be necessary to remove the securing
tabs located on each side of the filter. No modification is necessary when installing on units with bottom retainers.
Old Style Filter 12135801, 12135802, 12135803, 12135804
prior to December 2003
10
INTERLOCK SWIT CHES
R0150154 Early Production Switch
Monitor
Primary
Mounting screws
Secondary
Logic
R0000277 Replacement for Early Production Switch
Mounting screws
Primary
Logic
Monitor
Secondary
12538901Q Later Production Switch
Mounting screws
OR
Primary / Logic
Monitor
Secondary
11

SWITCH REPLACEMENT / DOOR ADJUSTMENT

!
WARNING

To avoid risk of electrical shock, personal injury or death; disconnect electrical power before servicing.

1. Remove and retain two (2) screws securing switch to cavity. Remove switch.
2. Position new switch assembly into cavity opening.
First, insert bottom ramp of switch into bottom
opening.
Tilt switch upward and insert top ramp of
switch into top opening.
8. With door closed, loosen door hinge bolts 1/2 turn.
9. Lift upward on door, using the door handle.
10. With left hand, clamp door to cavity on hinge side of door.
11. While holding door in place, tighten hinge bolts in the order shown.
Be sure both ramps are fully protruded
through the front frame of cavity.
3
1
P
r
i
m
ar
y
Cavity
Lo
gi
c
Front
M
on
i
t
or
S
e
cond
ar
y
4
2
3. Loosely install screws removed in step 1.
4. Push and hold switch assembly towards front of oven and tighten screws.
5. Transfer wires to new switch.
6. Secure wires to switch bracket using plastic wire ties.
IMPORTANT: It is necessary to adjust the door assembly for correct switch function.
7. Tape shims 12382602 and 12019302 to door, as shown.
12019302
Shim .030 in. \ .75 mm
12382602 Shim .060 in. \ 1.5 mm
12. Open and close door several times to check switch operation.
NOTE: If switches do not activate, check condition and alignment of door and hinges.
13. Remove shims.
12
TOUCH PANEL and CONTR OL BOARD
Error Codes
F1 F2 F3 F4 F5 F6
Replace Board. Replace Board. Replace Board. Replace Board. Replace Touch Panel. Replace Board.
13
Disassembly
To avoid the risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitors before following any disassembly procedure.

Component Location

Screws
Diode location single magnetron ovens
Capacitor
T ouch panel
Tray supports
@MF SET #13
@MF SET #13
@MF SET #13
@MF SET #13
Diode location 2 magne tron ovens
Oven Tray
Grease Shield
Interlock switch assembly
High Voltage Components
14
Disassembly
To avoid the risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitors before following any disassembly procedure.
Antenna Motor
High Voltage Components
Magnetrons
Antenna assembly top
Antenna assembly bottom
Shaft
Washer
NOTE: Raised rib on edge of washer must face away from cavity.
NOTE: Ribbed side of gear must face oven cavity.
Gear
Antenna Motor
Snap Ring
Original Clip
Replacement clip
15
Disassembly
To avoid the risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitors before following any disassembly procedure.
Spill
shield
Cavity thermal cutout
Blower motor
Snubber
Triac
Control board
High Voltage Transformer
Magnet r o n TCO
Power cord
High Voltage Components
Terminal
Block
Line filter
(Loc a ted be hind ex haust duct.)
Fuse
Capacitors
Lamp and receptacle
Lamp barrie r
Mounti ng bracket
16
Component Specifications
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Testing Results
Thermal Cutout Disconnect all wires from TCO.
1100 Watt units
1400, 1800, and 2100 Watt units
MT2
MT1 GATE
Line
Wire Harness Test resistance of wires .................................. Continuity.
Load
Earth
Diode Assembly
Triac Disconnect wires to triac.
Capacitor
Snubber Assembly Disconnect wires to snubber.
Magnetron
Blower Motor Remove all wires from motor.
Line filter Measure resistance:
Measure resistance across terminals.
Cavity Thermal Fuse ...................................
Magnetron TCO...........................................
Discharge Capacitors
Remove diode lead from capacitor and connect ohmmeter.
Reverse leads for second test.
Measure resistance from:
MT1 to MT2 .................................................
MT1 to Gate.................................................
MT2 to Gate.................................................
All terminals to ground.................................
Discharge Capacitors
Remove wires from capacitor terminals and connect ohmmeter, set on highest resistance scale to terminals.
Also check between each terminal and capacitor case.
Measure resistance across terminals .............
Discharge Capacitors
Remove wires from magnetron and connect ohmmeter to terminals. Also check between each terminal and ground.
Measure resistance across coil ......................
Line to Line ..................................................
Load to Load................................................
Line to Load.................................................
Any terminal to Earth...................................
Open: 104° C (219° F). Open: 138° C (280° F. Closed: 82° C (180° F).
Infinite resistance should be measured in one direction and 50K or more in the opposite direction.
NOTE: Test meter must contain a battery of 6 volts minimum.
Caution - Do not operate oven with wire to terminal MT2 removed.
Infinite. Approximately 40 or more. Infinite. Infinite.
Between Terminals: Meter should momentarily deflect towards zero then return to over 5 M. If no deflection occurs, or if continuous deflection occurs, replace capacitor.
Terminal to Case: Infinite resistance.
Infinite. Between Terminals: Less than 1 Ω.
Each terminal to ground measures Infinite resistance. NOTE: This test is not conclusive. If oven does not heat and all other components test good replace the magnetron and retest.
Approximately 30 Ω.
.8 M Ω. .8 M Ω. Continuity. Infinite.
17
Component Specifications
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Testing Results
Discharge Capacitor
Remove all wires from terminals, and measure resistance from:
5
220 to Common............................................
6
230 to Common............................................
Terminal 5 to 6..............................................
Terminal 4 to Earth screw on transformer....
Terminal 4 to any other terminal ..................
4
3
1
Gray Pink
Discharge Capacitor
Remove all wires from terminals, and measure resistance from:
230 to Common............................................
Terminal 5 to 6..............................................
Terminal 7 to 8..............................................
Terminal 4 to Earth screw on transformer....
Terminal 4 to any other terminal ..................
Measure resistance across terminals ..............
This transformer is equipped with a 155° C thermal cutout.
1.3 .
1.3 . <1 . 70 . Infinite resistance. If not, replace transformer.
1 . <1 . <1 . 38 - 45
± 5%.
Infinite resistance. If not, replace transformer.
Approximately 12 KΩ.
COM
220
6
COM
230
230
Transformer
1100 Watt
6
5
4
(COM)
3
(230V)
1
Transformer – 1400, 1800, and 2100
5
Watt
8
4
7
#
#
#
#
# #
#
4
1
2 5
6 7
8
Stirrer motor Remove all wires from motor.
Interlock switch assembly
Primary
Secondary
Monitor
Disconnect wires to switch.
With door open measure resistance from:
Terminal C to NO Primary .......................
Terminal C to NO Secondary ..................
Terminal C to NC Monitor........................
With door closed measure resistance from:
Terminal C to NO Primary .......................
Terminal C to NO Secondary ..................
Terminal C to NC Monitor........................
C C
C
Door Closed
NC NO
NO
Monitor Primary
Secondary
Infinite. Infinite. Continuity.
Continuity. Continuity. Infinite.
18
Component Specifications
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Illustration Component Testing Results
Line voltage to control board
P2 connector
Pin 1—Pin 3.....................................
Output drive voltage to triac
Triac terminals...................................
Gate—T1 .........................................
Fan relay (controls blower motor, antenna motor(s), and oven light)
Control board.....................................
Terminals C—J................................
Cook relay
Control board.....................................
Terminals F—K................................
Line voltage (All Conditions)
0 VAC (Idle and Standby)
0.9 VAC (Cook)
Line voltage (Idle) 0 VAC (Standby and Cook)
Line voltage (Idle) 0 volts (Standby and Cook)
ERROR CODES
F1.......... Replace Control Board
F2.......... Replace Control Board
F3.......... Replace Control Board
F4.......... Replace Control Board
P2
Pin #1
P1
Pin #1
Controller board
K F
J C B A
P1 connector used for touch panel ribbon
P2
1
P1
10
10
1
F5.......... Replace Touch Panel
F6.......... Replace Control Board
Touch Panel Assembly
Touch Panel Assembly
Continuity is indicated as 100 and below.
Pin 1: Ground.
10 9 8 7
6 5 4 3
2
1
Split
Continuity is indicated as 100 and below.
Pin 1: Ground.
Pad
1
2
3
4
5
6
7
8
9
0
Start
Stop/Reset
Power Level
X 2
Time Entry
Pad
1
2
3
4
5
6
7
8
9
0
Start
Stop/Reset
Power Level
X 2
Time Entry
Trace (measure both)
8 & 1, 10 & 1 7 & 1, 10 & 1 6 & 1, 10 & 1 5 & 1, 10 & 1 4 & 1, 10 & 1 3 & 1, 10 & 1 8 & 1, 9 & 1 7 & 1, 9 & 1 6 & 1, 9 & 1 5 & 1, 9 & 1 4 & 1, 9 & 1 4 & 1, 8 & 1 5 & 1, 8 & 1 6 & 1, 8 & 1 7 & 1, 8 & 1
Trace (measure both)
8 & 1, 10 & 1 7 & 1, 10 & 1 6 & 1, 10 & 1 5 & 1, 10 & 1 4 & 1, 10 & 1 3 & 1, 10 & 1 8 & 1, 9 & 1 7 & 1, 9 & 1 6 & 1, 9 & 1 5 & 1, 9 & 1 4 & 1, 9 & 1 4 & 1, 8 & 1 5 & 1, 8 & 1 6 & 1, 8 & 1 7 & 1, 8 & 1
Measurement
Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity.
Measurement
Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity. Continuity.
Conditions
Initial Power Up Condition: Apply power to oven with door closed. Idle Condition: Oven plugged in, display blank (no other components operating). Standby Condition: Open oven door, light and motors operate. Cook Condition: Food load in oven, cook cycle initiated.
19
Power Testing Procedure
!
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
All Amana and Menumaster microwave oven power outputs are rated using the IEC705 standards. Using the IEC705 test method requires precision measurements and equipment that is not practical to be performed in the field. Using the test shown below will indicate if the oven performance is satisfactory.
WARNING
Test equipment required:
1000 ml test container and thermometer (Power test kit 1000100006).
Digital watch / watch with a second hand for use on ovens with electromechanical timers.
Important Notes:
Low line voltage will cause low temperature rise / power output.
Ovens must be on a dedicated circuit, properly grounded, and polarized. Other equipment on the same
circuit may cause a low temperature rise / power output.
This test and results are not a true IEC705 test procedures and are only intended to provide servicers with
an easy means of determining if the microwave oven cooking output is correct.
Procedure
1. Fill the test container to the 1000 ml line with cool tap water.
NOTE: Water temperature should be approximately 60° F / 16° C.
2. Using the thermometer, stir water for five to ten seconds; measure, and record the temperature (T1).
3. Place test container of water in the center of oven cavity and close door.
4. Heat the water for a 33-second full power cycle.
NOTE: Use a digital watch or a watch with a second hand for ovens with electromechanical timers.
5. At end of the cycle, remove test container. Using the thermometer, stir water for five to ten seconds and record temperature (T2).
6. Subtract the starting water temperature (T1), from the ending water temperature (T2) to obtain the temperature rise (∆T).
7. If the temperature rise (T) meets or exceeds the minimum, the test is complete. If the temperature rise (∆T) fails to meet the minimum temperature rise, test the line voltage to verify it is correct. Then repeat steps 1-6 making sure to change the water. If the temperature rise (T) fails to meet the minimum temperature rise again the oven will require service.
Minimum Temperature Rise at Thirty -Three (33) Seconds Run Time
T Cooking T Cooking T Cooking T Cooking
(°F) Power Output (°F) Power Output (°C) Power Output (°C) Power Output
10..................1000 20 .................2000 5 ...............1000 11 ............2000
11..................1100 21 .................2100 5.5 ............. 1100 11.5 .........2100
12..................1200 22 .................2200 6.5 ............. 1200 12 ............2200
14..................1400 24 .................2400 7.5 ............. 1400 13 ............2400
17..................1700 25 .................2500 9.5 ............. 1700 13.5 .........2500
18..................1800 27 .................2700 10 .............. 1800 15 ............2700
19..................1900 30 .................3000 10.5 ........... 1900 16.5 .........3000
20
Isolation Test – Two Magnetron Models
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
If the customer is complaining of low heat, it may be necessary to isolate the upper and lower high voltage systems.
WARNING
Method 1
1. Be sure outercase wrapper and back panel are installed on the oven.
2. Place a water load in the oven.
3. Confirm antennas are rotating.
4. Operate the oven for 60 seconds on full power.
5. Discharge air from both magnetrons should be warm.
6. If the discharge air from one magnetron is significantly cooler than the other, a problem may exist with the
cooler magnetron.
Method 2
1. Unplug oven and discharge capacitors.
2. To prepare oven for LOWER MAGNETRON high voltage system check, locate the Gray # 3 jumper wire
that connects between the capacitors.
3. Remove jumper wire connection from both capacitors and position wire to prevent any short to electrical
components.
4. Follow the guidelines for performance test (1000 ml. of 60º F (16º C) water for 33 seconds) and record the
temperature difference and confirm antenna is rotating.
5. To prepare oven for UPPER MAGNETRON high voltage system test check, unplug oven and discharge
capacitors.
6. Remove Red High Voltage Transformer wire # 4 from left hand capacitor (looking from the rear) and move
to the right hand capacitor.
7. Repeat step # 4 above.
Example using model HDC18:
Performance test with both magnetrons operating should be minimum of 18º F (10º C) Temperature rise. With either magnetron operating individually, temperature rise should be a minimum of 9º F (4.5º C) for each system.
# 4 Wire
Red
# 3 Wire Gray jumper from LH to RH capacitor
21
Wiring and Schematic Diagrams
To avoid risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
DANGER
!
HIGH VOLTAGE
Sample:
Oven Schematic, One (1) Tube (Magnetron)
22
Wiring and Schematic Diagrams
To avoid risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Sample:
Oven Wiring Diagram, One (1) Tube (Magnetron)
23
Wiring and Schematic Diagrams
To avoid risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
DANGER
!
HIGH VOLTAGE
Sample:
Oven Schematic, Two (2) Tube (Magnetron)
24
Wiring and Schematic Diagrams
To avoid risk of electrical shock, personal injury, or death, disconnect power to oven and discharge capacitor before servicing, unless testing requires power.
Sample:
Oven Wiring Diagram, Two (2) Tube (Magnetron)
25
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