Amana AVPTC37B14, AVPTC33C14, AVPTC37C14, AVPTC31C14, AVPTC39C14 Installation & Operating Instructions Manual

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AVPTC**14**

AIR HANDLERS INSTALLATION & OPERATING INSTRUCTIONS

Contents

5151 San Felipe, Suite 500, Houston, TX 77056

www.goodmanmfg.com - or - www.amana-hac.com P/N: IOA-4030 Date: May 2018

1 Important Safety Instructions ................................... 2

2 Shipping Inspection ................................................... 3

3 Codes & Regulations ................................................. 3

4 Replacement Parts ..................................................... 3

5 Pre-Installation Considerations................................. 3

6 Installation Location................................................... 3

7 Refrigerant Lines........................................................ 5

8 Condensate Drain Lines ............................................ 8

9 Ductwork .................................................................... 9

10 Return Air Filters ........................................................ 9

11 Achieving 1.4% and 2.0% Airflow Low

Leakage Rate .............................................................. 9

12 Electric Heat ............................................................... 9

13 Electrical and Control Wiring .................................. 10

14 AVPTC Motor Orientation .........................................11

15 Cool Cloud HVAC Phone Application ........................11

16 Quick Start Guide for Communicating

Outdoor Units........................................................... 12

17 Quick Start Guide for Non-Communicating

Outdoor Units........................................................... 12

18 Dehumidification ....................................................... 14

19 Auxiliary Alarm Switch ............................................. 14

20 Start-Up Procedure.................................................. 14

21 Accessories .............................................................. 14

22 Ramping Profiles ...................................................... 15

23 Electric Air Cleaner Warning ................................... 15

24 Start-Up Procedure.................................................. 16

25 Regular Maintenance ............................................... 16

26 Air Handler Troubleshooting Matrix ........................ 17

27 Air Handler Display .................................................. 19

28 Airflow Label ............................................................. 22

29 Wiring Diagram ........................................................ 23

NLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, SERVICE OR

REPAIR (HEREINAFTER

SHOULD SERVICE THE EQUIP MENT

FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR

SERVICE PROCED URES

FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT

JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT

SPECIFIED IN THIS MANUAL, ONLY LICENSED PERSONNEL SHOULD SERVICE THE

EQUIPMENT

THE EQUIP MENT SPECIFIED IN THIS MANUAL, OR ATT EM PT ING TO INSTALL, ADJUST

SERVICE OR REPAIR THE EQUIP MENT SPECIFIED IN THIS MANUAL WITHOUT PROPER

TRAINING MAY RESULT IN PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH

, “

SERVICE

”)

THE EQUIPM ENT SPECIFIED IN THIS MANUAL

. THE

MANUFACTURER WILL NOT BE RESPONSIBLE

. IF

YOU SERVICE THIS UNIT, YOU ASSUME RESPONSIBILITY

. IN

ADDITION, IN

. I

MPROPER INSTALLATION, ADJUSTME NT, SERVICING OR REPAIR OF

RECOGNIZE THIS SYMBOL AS A

SAFETY PRECAUTION.

ATTENTION INSTALLING PERSONNEL

Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During installation or repair, caution is to be observed. It is your responsibility to install the product safely and to educate the customer on its safe use.

Page 2

1 Important Safety Instructions

The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.

To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this unit.

This product is factory-shipped for use with 208/240/1/60 electrical power supply. reconfigure this air handler to operate with any other power supply.

To avoid property damage, personal injury or death due to electrical shock, this unit MUST have an uninterrupted, unbroken

electrical ground. The electrical ground circuit may consist of an appropriately sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel. Other methods of grounding are permitted if performed in accordance with the National Electric Code (NEC)/American National Standards Institute (ANSI)/National Fire Protection Association (NFPA) 70 and local/state codes. In Canada, electrical grounding is to be in accordance with the Canadian Electric Code (CSA) C22.1.

When installing or servicing this equipment, safety clothing, including hand and eye protection, is strongly recommended. If installing in an area that has special safety requirements (hard hats, etc.), bserve these requirements.

DO NOT

CO can cause serious illness includ ing permanent brain dama ge or d eath.

Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas c omo estacionamientos ó c uartos de servi cio.

Las emisiones de monóxido de carbono pueden circular a través del aparato cuando se opera en cualquier modo.

El monóxido de carbono puede causar enfermedad es severas como daño cerebral perma nente ó muerte.

RISQUE D'EMPOISONNEMENT AU

MONOXYDE DE CARBONE

Do not connect to or use any device that is not designcertified by the manufacturer for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.

HIGH VOLTAGE!

Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.

Cette ventilation est nécessaire pour éviter le danger d'intoxication au CO pouvant survenir si un appareil produisant du monoxyde de carbone con tinue de fonctionne r au sein de la zone confinée.

Page 3

2 Shipping Inspection

Always transport the unit upright; laying the unit on its side or top during transit may cause equipment damage. The installer should inspect the product upon receipt for shipping damage and subsequent investigation is the responsibility of the carrier. The installer must verify the model number, specifications, electrical characteristics, and accessories are correct prior to installation. The distributor or manufacturer will not accept claims from dealers for transportation damage or installation of incorrectly shipped units.

2.1 Parts

Also inspect the unit to verify all required components are present and intact. Report any missing components immediately to Goodman or to the distributor. Use only factory authorized replacement parts (see Section 5). Make sure to include the full product model number and serial number when reporting and/or obtaining service parts.

2.2 Handling

Use caution when transporting/carrying the unit. Do not move unit using shipping straps. Do not carry unit with hooks or sharp objects. The preferred method of carrying the unit after arrival at the job site is to carry via a two-wheel hand truck from the back or sides or via hand by carrying at the cabinet corners.

3 Codes & Regulations

This product is designed and manufactured to comply with applicable national codes. Installation in accordance with such codes and/or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility for equipment installed in violation of any codes or regulations.

The United States Environmental Protection Agency (EPA) has issued various regulations regarding the introduction and disposal of refrigerants. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines.

Should you have any questions please contact the local office of the EPA and/or refer to EPA’s website www.epa.gov.

4 Replacement Parts

When reporting shortages or damages, or ordering repair parts, give the complete product model and serial numbers as stamped on the product. Replacement parts for this product are available through your contractor or local distributor. For the location of your nearest distributor consult the white business pages, the yellow page section of the local telephone book or contact:

HOMEOWNER SUPPORT

GOODMAN MANUFACTURING COMPANY, L.P.

19001 KERMIER ROAD,

WALLER, TX 77484

(877) 254-4729

5 Pre-Installation Considerations

5.1 Preparation

Keep this document with the unit. Carefully read all instructions for the installation prior to installing product. Make sure each step or procedure is understood and any special considerations are taken into account before starting installation. Assemble all tools, hardware and supplies needed to complete the installation. Some items may need to be purchased locally. Make sure everything needed to install the product is on hand before starting.

5.2 System Matches

The entire system (combination of indoor and outdoor sections) must be manufacturer approved and Air-Conditioning, Heating, and Refrigeration Institute (AHRI) listed. NOTE: Installation of unmatched systems is not permitted. Damage or repairs due to installation of unmatched systems is not covered under the warranty.

5.3 Interconnecting Tubing

Give special consideration to minimize the length of refrigerant tubing when installing air handlers. Refer to Remote Cooling/Heat Pump Service Manual RS6200006, and TP-107 Long Line Set Application R-410A for tubing guidelines. If possible, allow adequate length of tubing such that the coil may be removed (for inspection or cleaning services) from the cabinet without disconnecting the tubing.

5.4 Clearances

The unit clearance from a combustible surface may be 0". However, service clearance must take precedence. A minimum of 24" in front of the unit for service clearance is required. Additional clearance on one side or top will be required for electrical wiring connections. Consult all appropriate regulatory codes prior to determining final clearances. When installing this unit in an area that may become wet (such as crawl spaces), elevate the unit with a sturdy, nonporous material. In installations that may lead to physical damage (i.e. a garage) it is advised to install a protective barrier to prevent such damage. Always install units such that a positive slope in condensate line (1/4" per foot) is allowed.

5.5 Horizontal Applications

If installed above a finished living space, a secondary drain pan (as required by many building codes), must be installed under the entire unit and its condensate drain line must be routed to a location such that the user will see the condensate discharge.

6 Installation Location

NOTE: These air handlers are designed for indoor installation

only. The AVPTC**14** product line may be installed in one of the

upflow, downflow, horizontal left or horizontal right orientations as shown in Figures 2, 3, 4 and 5. The unit may be installed in upflow or horizontal left orientation as shipped (refer to specific sections for more information).

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Minor field modifications are necessary to convert to downflow or horizontal right as indicated in below sections.

6.1 Upflow Installation

No field modifications are mandatory; however, to obtain maximum efficiency, the horizontal drip shield, side drain pan and drain pan extension can be removed.

Side Drain Pan and Extension Removal: Refer to Figure 1, remove the two (2) screws that secure the drip shield support brackets to the condensate collectors (front and back). Unsnap the side drain pan from the main drain pan using a screw driver or any small lever. The side drain pan, drip shield brackets and the drain pan extension may now be removed. From Figure 1, drain port labeled (A) is the primary drain for this application and condensate drain line must be attached to this drain port. Drain port (a) is for the secondary drain line (if used).

Drip Pan Extension

Side Drain Pan

Screw

Drip Shield Bracket

Drip Shield

CMK0008

Condensate

Kit

AVPTC25B14 AVPTC29B14 AVPTC31C14 AVPTC49D14 AVPTC33C14 AVPTC49C14

CMK0009

Condensate

Kit

AVPTC37B14 AVPTC37C14 AVPTC61D14 AVPTC39C14

CMK0010

Condensate

Kit

AVPTC 37D 14

AVPTC59C14

AVPTC 59D 14

CMK0012

Condensate

Kit

CMK0013

Condensa te

Kit

CMK0014

Condensate

Kit

CONDENSATE KIT

TABLE 1

6.3 Downflow/Horizontal Right Installation

IMPORTANT NOTE: In the downflow application, to prevent coil pan “sweating”, a downflow kit (DFK) is available through your local Goodman distributor. The DFK is not supplied with the air handler and is required by Goodman on all downflow installations. See Table 2 for the correct DFK and follow the instructions provided for installation.

MODEL LIST FOR DOWNFLOW KITS

DFK-B

Downflow Kit

DFK-C

Downflow Kit

DFK-D

Downflow Kit

AVPTC25B14** AVPTC31C14** AVPTC37D14**

AVPTC29B14** AVPTC37C14** AVPTC49D14**

AVPTC35B14** AVPTC59C14** AVPTC59D14**

AVPTC37B14** AVPTC33C14** AVPTC61D14**

AVPTC39C14**

AVPTC49C14**

DOWNFLOW KIT

TABLE 2

Pna

Main Drain Pan

SIDE DRAIN PAN REMOVAL

Figure 1

6.2 Horizontal Left Installation

No field modifications are permissible for this application.

The bottom right drain connection is the primary drain for this application and condensate drain line must be attached to this drain connection. The top connection of the three drain connections on the drain pan must remain plugged for this application. The bottom left drain connection is for the secondary drain line (if used).

In applications where the air handler is installed in the horizontal left position, and the return air environment see humidity levels above 65% relative humidity coupled with total external static levels above 0.5” e.s.p., a condensate kit is available for field application. Kit nomenclature can be found in Table 1.

Refer to Figure 6 and 7 for the location of the components referenced in the following steps.

1. Before inverting the air handler, remove blower access panel and coil access panel. The coil access panel and tubing panel may remain screwed together during this procedure. Remove and retain the seven (7) screws securing the coil access panel to the cabinet and the six (6) screws securing the blower access panel to the cabinet.

2. Slide the coil assembly out using the drain pan to pull the assembly from the cabinet.

NOTE: DO NOT USE MANIFOLDS OR FLOWRATOR TO PULL THE COIL ASSEMBLY OUT. FAILURE TO DO SO MAY RESULT IN BRAZE JOINT DAMAGE AND LEAKS.

3. Removal of the center support is required on units with 21" wide cabinet. Remove and retain the two (2) screws that secure the center support to the cabinet. Remove the center support.

4. Using the drain pan to hold the coil assembly, slide the coil assembly back into the cabinet on the downflow brackets as shown in Figure 8.

5. Re-install the center support (if removed) using the two (2) screws removed in Step 4.

6. Re-install the access panels removed in Step 1 as shown

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in Figure 9.

7. The bottom left drain connection is the primary drain for this application and condensate drain line must be attached to this drain connection. The top connection of the three drain connections on the drain pan must remain plugged for this application. The bottom left drain connection is for the secondary drain line (if used).

HORIZONTAL RIGHT

Figure 5

7 Refrigerant Lines

NOTE: Refrigerant tubing must be routed to allow adequate ac-

cess for servicing and maintenance of the unit.

7.1 Tubing Size

For the correct tubing size, follow the specification for the condenser/heat pump.

7.2 Tubing Preparation

All cut ends are to be round, burr free, and clean. Failure to follow this practice increases the chances for refrigerant leaks. The suction line is spun closed and requires tubing cutters to remove the closed end.

UPFLOW DOWFLOW

Figure 2 Figure 3

NOTE: If removing only the coil access panel from the unit, the filter access panel must be removed first. Failure to do so may result in panel damage.

Do not install the air handler in a location that violates the instructions provided with the condenser. If the unit is located in an unconditioned area with high ambient temperature and/or high humidity, the air handler may be subject to nuisance sweating of the casing. On these installations, a wrap of 2" fiberglass insulation with a vapor barrier is recommended.

NOTE: To prevent possible damage to the tubing joints, do not handle coil assembly with manifold or flowrator tubes. Always use clean gloves when handling coil assemblies.

NOTE: The use of a heat shield is strongly recommended when brazing to avoid burning the serial plate or the finish of the unit. Heat trap or wet rags must be used to protect heat sensitive components such as service valves and TXV valves sensing bulb.

This product is factory-shipped with R410A and dry nitrogen mixture gas under pressure. Use appropriate service tools and follow these instructions to prevent injury.

A quenching cloth is strongly recommended to prevent scorching or marring of the equipment finish when brazing close to the painted surfaces. Use brazing alloy of 5% minimum silver content.

CAUTION

Applying too much heat to any tube can melt the tube. Torch heat required to braze tubes of various sizes must be proportional to the size of the tube. Service personnel must use the appropriate heat level for the size of the tube being brazed.

HORIZONTAL LEFT

Figure 4

Page 6

Upper Tie Plate

Control

Deck

Blower

Access

Panel

Downflow

Bracket

Center

Support

Filter

Bracket

Filter

Access

Panel

INTERNAL PART TERMINOLOGY

Figure 6

Coil Slides on the downflow bracket

Access

Remove side drain pan extension for downflow application

Coil

Panel

Tubing Panel

UV Knockout

EXTERNAL PART TERMINOLOGY

Figure 7

IMPORTANT NOTE:

Ensure coil slides on the rails along the groove provided on the drain pan side walls. Failure to do so will result in improper condensate drainage.

COIL INSTALLATION FOR DOWNFLOW

Figure 8

ACCESS PANEL CONFIGURAATION

FOR DOWNFLOW

OR HORIZONTAL RGHT

Figure 9

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7.3 Tubing Connections for TXV Models

TXV models come with factory installed TXV with the bulb

pre-installed on the vapor tube.

1. Remove refrigerant tubing panel or coil (lower) access panel.

2. Remove access valve fitting cap and depress the valve stem in access fitting to release pressure. No pressure indicates possible leak.

3. Replace the refrigerant tubing panel.

4. Remove the spin closure on both the liquid and suction tubes using a tubing cutter.

5. Insert liquid line set into liquid tube expansion and slide grommet about 18" away from braze joint.

6. Insert suction line set into suction tube expansion and slide insulation and grommet about 18" away from braze joint.

7. Braze joints. Quench all brazed joints with water or a wet rag upon completion of brazing.

NOTE: The sensing bulb must be permanently located. A heat shield, heat trap, or wet rag must be used during brazing to prevent damage to the TXV valve.

8. Replace access panels, suction line grommet, insulation and all screws.

SUCTION LINE WITH SPIN CLOSURE

RUBBER GROMMET

Suction Line Grommet

Figure 11

7.4 Thermal Expansion Valve System Adjustment

Run the system at Cooling for 10 minutes until refrigerant pressures stabilize. Use the following guidelines and methods to check unit operation and ensure that the refrigerant charge is within limits. Charge the unit on low stage.

1. Purge gauge lines. Connect service gauge manifold to base-valve service ports.

2. Temporarily install a thermometer on the liquid line at the liquid line service valve and 4-6’’ from the compressor on the suction line. Ensure the thermometer makes adequate contact and is insulated for best possible readings. Use liquid line temperatice to determine subcooling and vapor temperature to determine superheat.

3. Check subcooling and superheat. Systems with TXV application should have a subcooling of 7 to 9°F and superheat of 7 to 9°F

a. If subcooling and superheat are low, adjust TXV to 7 to 9°F, and then check subcooling.

NOTE: To adjust superheat, turn the valve stem clockwise to increase and counter clockwise to decrease.

b. If subcooling is low and superheat is high, add charge to

raise subcooling to 7 to 9°F, and then check superheat.

c. If subcooling and superheat are high, adjust TXV valve to

7 to 9° superheat, then check subcooling.

d. If subcooling is high and superheat is low, adjust TXV valve

to 7 to 9° superheat and remove charge to lower the subcooling to 7 to 9°F.

NOTE: Do NOT adjust the charge based on suction pressure unless there is a gross undercharge.

4. Disconnect manifold set, and installation is complete

NOTE: Check the Schrader ports for leaks and tighten valve cores if necessary. Install caps finger-tight.

SUBCOOL FORMULA= SAT. LIQUID LINE TEMP - LIQUID LINE TEMP SUPERHEAT FORMULA= SUCT. LINE TEMP - SAT. SUCT. TEMP

SATURATED SUCTION PRESSURE

TEMPERATURE CHART

SUCTION PRESSURE

PSIG R-22 R-410A

50 26 1

52 28 3

54 29 4

56 31 6

58 32 7

60 34 8

62 35 10

64 37 11

66 38 13

68 40 14

70 41 15

72 42 16

74 44 17

76 45 19

78 46 20

80 48 21

85 50 24

90 53 26

95 56 29

100 59 31

110 64 36

120 69 41

130 73 45

140 78 49

150 83 53

160 86 56

170 90 60

SATURATED SUCTION

TEMPERATURE ºF

Page 8

SATURATED LIQUID PRESSURE

TEMPERATURE CHART

CAUTION

LIQUID PRESSURE

PSIG R-22 R-410A

200 101 70

210 105 73

220 108 76

225 110 78

235 113 80

245 116 83

255 119 85

265 121 88

275 124 90

285 127 92

295 130 95

305 133 97

325 137 101

355 144 108

375 148 112

405 155 118

415 157 119

425 n/a 121

435 n/a 123

445 n/a 125

475 n/a 130

500 n/a 134

525 n/a 138

550 n/a 142

575 n/a 145

600 n/a 149

625 n/a 152

SATURATED LIQUID

TEMPERATURE ºF

8 Condensate Drain Lines

The coil drain pan has a primary and a secondary drain with 3/4" NPT female connections. The connectors required are 3/4" NPT male, either PVC or metal pipe, and should be hand tightened to a torque of no more than 37 in-lbs. to prevent damage to the drain pan connection. An insertion depth of approximately 3/8” to 1/2” (3-5 turns) should be expected at this torque.

1. Ensure drain pan hole is not obstructed.

2. To prevent potential sweating and dripping on to finished space, it may be necessary to insulate the condensate drain line located inside the building. Use Armaflex® or similar material.

A secondary condensate drain connection has been provided for areas where the building codes require it. Pitch all drain lines a minimum of 1/4" per foot to provide free drainage. Provide required support to the drain line to prevent bowing. If the secondary drain line is required, run the line separately from the primary drain and end it where condensate discharge can be easily seen.

NOTE: Water coming from secondary line means the coil primary drain is plugged and needs immediate attention.

If secondary drain is not installed, the secondary access must be plugged.

Insulate drain lines located inside the building or above a finished living space to prevent sweating. Install a condensate trap to ensure proper drainage.

NOTE: When units are installed above ceilings, or in other locations where damage from condensate overflow may occur, it is MANDATORY to install a field fabricated auxiliary drain pan under the coil cabinet enclosure.

The installation must include a “P” style trap that is located as close as is practical to the evaporator coil. See Figure 12 for details of a typical condensate line “P” trap.

NOTE: Units operating in high static pressure applications may require a deeper field constructed “P” style trap than is shown in Figure 12 to allow proper drainage and prevent condensate overflow.

Drain

Connection

Air Handler

POSITIVE LIQUID SEAL REQUIRED

AT T R AP

2" MIN.

3" MIN.

Figure 12

NOTE: Trapped lines are required by many local codes. In the

absence of any prevailing local codes, please refer to the requirements listed in the Uniform Mechanical Building Code.

A drain trap in a draw-through application prevents air from being drawn back through the drain line during fan operation thus preventing condensate from draining, and if connected to a sewer line to prevent sewer gases from being drawn into the airstream during blower operation.

Use of a condensate removal pump is permitted when necessary. This condensate pump should have provisions for shutting off the control voltage should a blocked drain occur. A trap must be installed between the unit and the condensate pump.

IMPORTANT NOTE: The evaporator coil is fabricated with oils that may dissolve styrofoam and certain types of plastics. Therefore, a removal pump or float switch must not contain any of these materials. Tip: Priming the “P” trap may avoid improper draining at the initial installation and at the beginning of the cooling season.

Page 9

9 Ductwork

This air handler is designed for a complete supply and return ductwork system.

To ensure correct system performance, the ductwork is to be sized to accommodate 350-450 CFM per ton of cooling with the static pressure not to exceed 0.5" in w.c. Refer to ACCA Manual D, Manual S and Manual RS for information on duct sizing and application. Flame retardant ductwork is to be used and sealed to the unit in a manner that will prevent leakage.

NOTE: A downflow application with electric heat must have an Lshaped sheet metal supply duct without any outlets or registers located directly below the heater.

9.1 Return Ductwork

DO NOT LOCATE THE RETURN DUCTWORK IN AN AREA THAT CAN INTRODUCE TOXIC, OR OBJECTIONABLE FUMES/ ODORS INTO THE DUCTWORK. The return ductwork is to be connected to the air handler bottom (upflow configuration).

10 Return Air Filters

Each installation must include a return air filter. This filtering may be performed at the air handler using the factory filter rails or externally such as a return air filter grille. When using the factory filter rails, a nominal 16x20x1”, 20x20x1” or 24x20x1” (actual dimension must be less than 23-½”x20”) filter can be installed on a B, C and D cabinet respectively (the cabinet size is the seventh letter of the model number).

11 Achieving 1.4% and 2.0% Airflow Low Leakage Rate

Ensure all the gaskets remain intact on all surfaces as shipped with the unit. These surfaces are areas between the upper tie plate and coil access panel, blower access and coil access panels, and between the coil access and filter access panels. Ensure upon installation, that the plastic breaker cover is sitting flush on the blower access panel and all access panels are flush with each other and the cabinet. With these requirements satisfied, the unit achieves less than 1.4% airflow leakage @ 0.5 inch wc static pressure and less than 2% airflow leakage @1inch wc static pressure when tested in accordance with ASHRAE Standard 193.

12 Electric Heat

Do not operate this product without all the ductwork attached.

CFM

800 121923313756 1000 9 1519253044 1200 8 12152125374962 1400 7 11131821324253 1600 6 9 12 15 19 28 37 46 1800 5 8 10 14 16 25 33 41 2000 5 7 9 1215223037

3 5 6 8 10 15 19/20 25

HEAT KIT NOMINAL kW

230/1/60 SUPPLY VOLTAGE - TEMP. RISE °F

Table 2

CFM

800 111822303554 1000 9 1418242842 1200 7 12152024354759 1400 6 10131720304051 1600 6 9 11 15 18 27 35 44 1800 5 8 10 13 16 24 31 39 2000 4 7 9 12 14 21 28 35

3568101519/2025

HEAT KIT NOMINAL kW

220/1/60 SUPPLY VOLTAGE - TEMP. RISE °F

Table 3

CFM

800 1017212833 1000 8 1317222740 1200 7 11141922334556 1400 6 10121619293848 1600 5 8 10 14 17 25 33 42 1800 5 7 9 12 15 22 30 37 2000 4 7 8 11 13 20 27 33

3568101519/2025

HEAT KIT NOMINAL k W

208/1/60 SUPPLY VOLTAGE - TEMP. RISE °F

Table 4

Model

AVPTC25B14 550 650 700 800 850 875 AVPTC29B14 550 650 700 800 875 875 AVPTC35B14 550 650 700 800 875 1050 AVPTC37B14 550 650 700 800 875 1050 AVPTC31C14 600 700 770 880 97 0 1090 1280 AVPTC33C14 600 700 750 850 92 0 95 0 AVPTC37C14 700 770 880 970 1090 1280 AVPTC39C14 700 770 880 970 1090 1280 AVPTC49C14 800 800 950 1 090 1290 1345

AVPTC59C14 800 800 950 1 090 1290 1345 AVPTC37D14 870 970 1060 1120 1220 1250 AVPTC49D14 950 1060 1150 1220 1520 AVPTC59D14 990 1110 1200 1240 1520 1520 AVPTC61D14 1030 1150 1 250 1320 1 650 1690 1750

35681015192025

HEATE R (kW)

MINIMUM CFM REQUIREMENTS FOR HEATER KITS

Table 5

Refer to the installation manual provided with the electric heat kit for the correct installation procedure. All electric heat must be field installed. If installing this option, the ONLY heat kits that are permitted to be used are the HKS series. Refer to the air handler unit’s Serial and Rating plate or the HKS specification sheets to determine the heat kits compatible with a given air handler. No other accessory heat kit besides the HKS series may be installed in these air handlers.

The heating mode temperature rise is dependent upon the system airflow, the supply voltage, and the heat kit size (kW) selected. Use data provided in Tables 3, 4 and 5 to determine the temperature rise (°F).

NOTE: For installations not indicated above the following formula is to be used:

TR = (kW x 3412) x (Voltage Correction) / (1.08 x CFM)

Where: TR = Temperature Rise

kW = Heater Kit Actual kW 3412 = Btu per kW VC* = .96 (230 Supply Volts)

= .92 (220 Supply Volts) = .87 (208 Supply Volts)

1.08 = Constant CFM = Measured Airflow

VC* (Voltage Correction)

Page 10

NOTE: The Temperature Rise Tables can also be used to estimate the air handler airflow delivery. When using these tables for this purpose set the room thermostat to maximum heat and allow the system to reach steady state conditions. Insert two thermometers, one in the return air and one in the supply air. The temperature rise is the supply air temperature minus the return air temperature. Using the temperature rise calculated, CFM can be estimated from the TR formula above. See Spec Sheets and/or Service Manual for more information.

13 Electrical and Control Wiring

IMPORTANT: All routing of electrical wiring must be made

through provided electrical knockouts. Do not cut, puncture or alter the cabinet for electrical wiring.

13.1 Building Electrical Service Inspection

This unit is designed for single-phase electrical supply only.

DO NOT OPERATE ON A THREE-PHASE POWER SUPPLY. Measure the power supply to the unit. The supply voltage must be measured and be in agreement with the unit nameplate power requirements and within the range shown.

• Wire used must carry the Minimum Circuit Ampacity

(MCA) listed on the unit’s Series and Rating Plate.

• Refer to the NEC (USA) or CSA (Canada) for wire sizing. The unit MCA for the air handler and the optional electric heat kit can be found on the unit Series and Rating Plate.

• Wire must be sized to allow no more than a 2% voltage

drop from the building breaker/fuse panel to the unit.

• Wires with different insulation temperature rating have varying ampacities - be sure to check the temperature rating used.

Refer to the latest edition of the National Electric Code or in Canada the Canadian Electric Code when determining the correct wire size.

13.3 Maximum Overcurrent Protection (MOP)

Every installation must include an NEC (USA) or CEC (Canada) approved overcurrent protection device. Also, check with local or state codes for any special regional requirements.

Nominal Input Minimum Voltage Maximum Voltage

208-240 197 253

ELECTRICAL VOLTAGE

Table 6

13.2 Wire Sizing

Wire size is important to the operation of your equipment. Use the following check list when selecting the appropriate wire size for your unit.

FIRE HAZARD! To avoid the risk of property damage, personal injury or fire, use only copper conductors.

HIGH VOLTAGE!

Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.

Protection can be in the form of fusing or HACR style circuit breakers. The Series and Rating Plate provides the maximum overcurrent device permissible.

NOTE: Fuses or circuit breakers are to be sized larger than the equipment MCA but not to exceed the MOP.

13.4 Electrical Connections – Supply Voltage

IMPORTANT NOTE: USE COPPER CONDUCTORS ONLY.

Knockouts are provided on the air handler top panel and sides of the cabinet to allow for the entry of the supply voltage conductors, as shown in Figure 13. If the knockouts on the cabinet sides are used for electrical conduit, an adapter ring must be used in order to meet UL1995 safety requirements. An NEC or CEC approved strain relief is to be used at this entry point. Some codes/municipalities require the supply wire to be enclosed in conduit. Consult your local codes.

Top of

Cabinet

HIGH VOLTAGE! To avoid property damage, personal injury or death due to electrical shock, this unit MUST have an uninterrupted, unbroken electrical ground circuit may consist of an appropriately sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel. Other methods of grounding are permitted if performed in accordance with the National Electric Code (NEC)/American National Standards Institute (ANSI)/National Fire Protection Association (NFPA) 70 and local/state codes. In Canada, electrical grounding is to be in accordance with the Canadian Electric Code (CSA) C22.1.

electrical ground. The

Side of

Cabinet

KNOCK-OUT FOR ELECTRICAL CONNECTIONS

Figure 13

Page 11

13.4.1 Air Handler Only (Non-Heat Kit Models)

The building supply connects to the stripped black and red wires contained in the air handler electrical compartment cavity. A ground screw is also contained in this area. Attach the Supply wires to the air handler conductors as shown in the unit wiring diagram using appropriately sized solderless connectors or other NEC or CEC approved means.

13.4.2 Air Handler - Non-Circuit Breaker Heat Kits

A terminal block is provided with the HKS kit to attach the power supply and air handler connections. Follow the HKS Installation Manual and wiring diagram for complete wiring details.

13.4.3 Air Handler With Circuit Breaker Heat Kit

The air handler has a plastic cover on the upper access panel that will require either one or both sections to be removed to allow the heat kit circuit breaker(s) to be installed. The circuit breakers have lugs for power supply connection. See the HKS Installation Instructions for further details.

14 AVPTC Motor Orientation

If the unit is in the upflow position, there is no need to rotate the motor. If the unit is in the downflow position, loosen motor mount and rotate motor as shown in the AVPTC Motor Orientation figure below. Be sure motor is oriented with the female connections on the casing down. If the motor is not oriented with the connections down, water could collect in the motor and may cause premature failure.

15 Cool Cloud HVAC Phone Application

Actual screens may look different based on the mobile device being used.

FRONT VIEW

FEMALE CONNECTIONS

AVPTC Motor Orientation

Figure 14

SIDE VIEW

RNING

SOFTW

RE VER.

TOP

Figure 15

This air handler is Bluetooth ready and functions with the Cool Cloud HVAC phone application designed to improve the contractor’s setup / diagnostic experience. Users can see specific model information, review active diagnostic error codes, observe system menu testing of all operational modes (heat / cool / fan) directly from the phone. The phone application is also capable of directly updating the air handler software anytime updates are available. The application will automatically notify the user.

NOTE: The software update may take up to 20 minutes to complete.

Page 12

16 Quick Start Guide for Communicating Outdoor Units

EXTREMELY IMPORTANT: For all cooling calls the system only requires a single Y input from the thermostat. For all heating calls (including applications with backup electric heater kits) the system only requires a single W input from the thermostat. Internal algorithms will control all available cooling and heating stages based on these inputs. Any single-stage 24VAC thermostat can be used. For proper operation, the thermostat must be setup to control a single stage AC outdoor unit and to control single stage electric heat operation. The control board does not accommodate an O wire thermostat input (reversing valve signal). If a heat pump is installed, the thermostat should be setup as stated above. Setting the thermostat for the heat pump control or multistage control may result in incorrect performance.

1. Connect all necessary thermostat wires to the thermostat connector on the air handler control as instructed by the applicable wiring diagrams shown in this section.

2. Connect the 1 & 2 wires between the indoor and outdoor unit for communicating operation. Note: Verify two stage outdoor units include a 24VAC transformer (for outdoor control board power). Two stage outdoor units may not behave properly without this 24 VAC transformer.

16.2 Electric Heater Kit Testing

1. Select the electric heat icon after entering the air handler menus in the Cool Cloud HVAC phone application.

2. Select any value less than 50% for low stage operation and any value greater than 50% for high stage operation.

3. Confirm thermostat heating and cooling calls function properly with equipment.

17 Quick Start Guide for Non-Communicating Outdoor

Units

EXTREMELY IMPORTANT: For two stage electric heat kit control the system only needs a single W input. Internal algorithms will control staging automatically based on the single W input. For non-communicating outdoor unit wiring, see instructions below:

1. Use the wiring diagrams on the next page to connect low voltage thermostat wires.

NOTE: When installing the air handler with a noncommunicating heat pump, wire directly to the “O” terminal on the non-communicating heat pump. See the following figures.

Figure 16

3. Download the Cool Cloud HVAC phone application for charging and to configure /test system.

NOTE: When new versions of Bluetooth Communication Software and Air Handler Control Software are available, the phone application notifies the user. Software updates are classified as either optional or mandatory and installed by using the phone application. Ensure all mandatory software updates and install if necessary.

16.1 Charging

1. Two-stage outdoor units using the Cool Cloud HVAC application:

a. Using the cooling icon after entering the outdoor

unit menus, energize the outdoor unit at 100% capacity.

b. Charge the outdoor unit as required using the

charging information provided with the outdoor equipment.

Figure 17

FIgure 18

Page 13

Figure 19

4. Go to the Tonnage Units Menu () and select the

tonnage value that corresponds to the desired airflow for the outdoor unit. See the following table.

NOTE: For the two stage non-communicating outdoor units, system will stage airflow automatically for low stage operation.

NOTE: The system will not provide airflows above the max Airflow Value.

Figure 20

2. Download the Cool Cloud HVAC phone application.

Note: When new versions of Bluetooth Communication Software and Air Handler Control Software are available, the phone application notifies the user. Software updates are classified as either optional or mandatory and installed by using the phone application. Ensure all mandatory software updates have been installed. Review notes for optional software updates and install if necessary.

3. Go to the Non-Comm Outdoor Setting Menu () using the on board push buttons or the Cool Cloud HVAC phone application. Selec t “” for single stage Air Conditioners, “” for single stage Heat Pumps, “” for two stage Air Conditioners and “” for 2 stage Heat Pumps.

Model MAX CFM

AVPTC25B14 AVPTC29B14 AVPTC35B14 AVPTC37B14

AVPTC33C14 1300

AVPTC31C14 AVPTC37C14 AVPTC39C14

AVPTC37D14 AVPTC49C14

AVPTC49D14 AVPTC59C14

AVPTC59D14 AVPTC61D14

1200

1600

1800

1900

2100

5. Use the Cool Cloud HVAC phone application to configure/

test air handler operations.

NOTE: The phone application cannot test a non- communicating outdoor unit. The thermostat will be required for outdoor unit testing.

17.1 Electric Heater Kit Testing

1. Two-stage outdoor units:

a. Provide a second stage cooling call from the

thermostat and charge accordingly.

2. Single-stage outdoor units:

a. Provide a cooling call from the thermostat and

charge accordingly.

Page 14

17.2 Electric Heater Kit Testing

1. Select the electric heat icon after entering the air handler menus while using the Cool Cloud phone application.

2. Select any value less than 50% for low stage operation and any value greater than 50% for high stage operation.

3. Confirm thermostat heating and cooling calls function properly for high stage operation.

18 Dehumidification

Dehumidification allows the air handler’s circulator blower to operate at a reduced speed during a combined thermostat call for cooling and a dehumidification call from the thermostat or humidistat. This lower blower speed increases dehumidification of the conditioned air as it passes through the indoor coil. The control board is equipped with a 24 volt dehumidification input (DH) located on the thermostat wiring connector. The terminal can be configured to enable dehumidification when the input is energized or de-energized. When using an external dehumidistat, connect it between the R and DH terminals. If the humidistat closes on humidity rise or the thermostat energizes this terminal when dehumidifcation is required, set the control board Dehum Logic Menu () to “” using the push buttons or Cool Cloud HVAC phone application. If the humidistat opens on humidity or the thermostat de-energizes this terminal when dehumidification is required, set the Dehum Logic Menu to “” using the push buttons or Cool Cloud HVAC phone application.

19 Auxiliary Alarm Switch

The control is equipped with a 24VAC Aux Alarm to be used for a condensate switch install (designated by CON-DENSATE

IN/OUT on the control). By default, the connected AUX switch is normally closed and opens when the water level in the evaporator coil base pan reaches an undesirable level. The control responds by displaying a “”

error code and turning off the outdoor condensing unit. If the AUX switch is detected to be in the closed position for 30 seconds, normal operation resumes and the error message is no longer displayed.

enter into a main menu and to then permanently select options within those menus. NOTE: After scrolling to the desired option within a menu, that option may be flashing on the 7-segment displays. This indicates the option has not been officially selected. Pressing the Center button two times will select that option. The first press will stop the flashing. The second will make the selection official and return you to the main

menu.

21 Accessory Control (Humidifiers, Dehumidifiers,

Ventilators)

If an external humidifier, dehumidifier or ventilator is installed, it may require airflow from the HVAC system to function properly.

1. Make sure the installed 24VAC thermostat is capable of controlling the accessory or accessories.

2. Connect the appropriate accessory control wires to the accessory devices from the thermostat (see thermostat manual for connection and setup instructions).

3. If the thermostat is capable of providing a continuous fan call (G signal) during accessory operation: Make sure to connect the thermostat G terminal to the G terminal on the indoor unit. Setup thermostat to ensure G signal is energized during accessory operation.

20 Start-Up Procedure

Figure 21

The air handler includes three on-board push buttons allowing users to navigate indoor and outdoor system menus. The Right and Left buttons allow the user to scroll through the main menus and to then scroll through available options within specific menus. The Center button is used to

FIgure 22

4. Select the appropriate fan only airflow for the accessory using the indoor unit push button menus or the Cool

Cloud HVAC phone application.

5. Using the thermostat, independently test each accessory in addition to the independently testing continuous fan mode.

Page 15

22 Ramping Profiles

The variable-speed circulator offers four different ramping profiles. These profiles may be used to enhance cooling

performance and increase comfort level. Select the desired ramping profile using the Cool Cloud phone application or the push button menus.

23 Electric Air Cleaner Warning

The control is equipped with an Accessory Relay and a pair of ¼ inch accessory terminals which is normally open, labeled EAC-IN and EAC-OUT (see accessory contacts graphic). The Accessory

Relay is configured to close anytime the blower is running. A closed relay means the two terminals will have continuity between them (the control does not energize these contacts). It is recommended to utilize 24VAC with these terminals and limit the current to 1A.

Figure 23

FIgure 24

Page 16

24 Start-Up Procedure

• Prior to start-up, ensure that all electrical connections are properly sized and tightened.

• All panels must be in place and secured. For Air Tight application, neoprene gasket must be positioned at prescribed locations to achieve low airflow as stated in section 13.

• Tubing must be leak free.

• Unit should be elevated, trapped and pitched to allow for drainage.

• Low voltage wiring is connected.

• Auxiliary drain is installed when necessary and pitched to allow for drainage.

• Drain pan and drain tubing has been leak checked.

• Return and supply ducts are sealed.

• Unit is elevated when installed in a garage or where flammable vapors may be present.

• Unit is protected from vehicular or other physical damage.

• Return air is not obtained from any areas where there may be objectionable odors, flammable vapors or products of combustion such as carbon monoxide (CO), which may cause serious personal injury or death.

25 Regular Maintenance

HIGH VOLTAGE!

Disconnect ALL power before servicing. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.

The only item to be maintained on a regular basis by the user is the circulating air filter(s). Filter should be cleaned or replaced regularly. A certified service technician must perform all other services.

NOTE: THESE INSTRUCTIONS ARE SPECIFICALLY FOR AVPTC MODELS. DO NOT USE THESE DIAGRAMS FOR ANY OTHER MODELS. SEE SEPARATE INSTALLATION AND OPERATING INSTRUCTIONS FOR ATUF, ARUF, ARPT, ADPF, AND ASPF MODELS.

NOTICE: THIS PRODUCT CONTAINS ELECTRONIC COMPONENTS WHICH REQUIRE A DEFINITE GROUND. PROVISIONS ARE MADE FOR CONNECTION OF THE GROUND. A DEDICATED GROUND FROM THE MAIN POWER SUPPLY OR AN EARTH GROUND MUST BE PROVIDED.

Page 17

26 Air Handler Troubleshooting Matrix

Symptoms of Abnormal Operation

Diagnostic /

Status LED

Codes

Fault Description Possible Causes Corrective Actions

Imp rop er low voltage wiring

No outd oor u ni t operati ons 

No Ai r Hand ler operation  Open fu se Shor t in low voltage wi ri ng

No Ai r Hand ler operation 

No Ai r Hand ler operation  Data not yet on network No network data

No Ai r Hand ler operation  Invalid memory card data

Operation dif feren t than exp ected or n o oper ation

No Ai r Hand ler operation 

 Invalid memory card data

Communication error with outdoor u ni t

Auxilary switch (condensate switch) open

Cir cu lator bl ower motor not running with demand present

between the in door and outd oor u ni t

Outdoor control board lost power duirng operation

High water level in the evaporation coil

Air Handler blower does not contain an ap pr opriate shared data set

Shared d ata set on memory card has been rejected by integrated control module

Loos e or di sconnected wirin g connection at circulator motor power leads

Open ci rcui t in i nductor or loose wir in g con nection at indu ctor (3/4 Hp and 1 Hp models only)

Failed circu lator bl ower motor

Locate an d correct i mpr oper l ow vol tag e wiri ng iss ue

Identi fy reason outdoor control board los t power during operation

Locate and correct sh ort in l ow voltage wiri ng

Replace fuse with 3-amp automotive type

Check evap orator drai n pan , trap, p ip in g

Populate shared data set using memory card

Populate correct shared data using memory card

Verif y shared data set is correct for th e specifc model. Re-populate data using correct memory card if required

Ti ghten or correct wiring connection

Verify continuous circuit through inductor.

Repl ace i f open or sh ort ci rcuit

Check ci rculator b lower motor

No Ai r Hand ler operation 

No Ai r Hand ler operation 

Ai r Handler oper ates at r edu ced performance

Ai rf ow del iv ered is l ess than expected



Integrated control modul e has lost communications with ci rcu lator b lower motor

Cir cu lator bl ower motor horse power in shared data set does not match circulator blower motor horse power

Cir cu lator bl ower motor is oper atin g in a power, temp eratu re, or sp eed l im iti ng condition

Loos e wiring con necti on at circulator motor control leads

Failed circu lator bl ower motor

Failed integrated control module

Incorrect circulator blower motor in Air Handler

Incorrect sh ared data set in integrated control module

Blocked flters

Restrictive or undersized ductwork

Hi gh amb ien t tem peratu res

Ti ghten or correct wiring connection

Check ci rculator b lower motor, repl ace i f necessary

Check integ rated control module, replace i f necessary

Verif y circ ul ator b lower if motor horse p ower is th e same specifed for the specifc Air Handler model, replace if necessary

Verif y shared data set is correct for th e specifc model, re-populate data using correct memory card if required

Check f il ters for bl ockage, cl ean flters or remove obstruction

Check ductwork for blockage, remove obstruction and verify all registers are fully open

Verify ductwork is appropriately sized for system and resize/replace ass needed

Page 18

26 Air Handler Troubleshooting Matrix (continued)

Symptoms of Abnormal Operation

Diagnostic /

Status LED

Codes

Fault Description Possible Causes Corrective Actions

No Ai r Hand ler operation 

No Ai r Hand ler operation 

No Ai r Hand ler operation 

No Ai r Hand ler operation 

Cir cu lator bl ower motor senses a loss of rotor control

Cir cu lator bl ower motor senses high current

Cir cu lator bl ower motor fails to start 10 consecutive times

Cir cu lator bl ower motor sh uts down for over or under voltage condition

Cir cu lator bl ower motor sh uts down du e to over temperature condition on power module

Cir cu lator bl ower motor does not have en oug h i nformati on to operate pr oper ly

Motor fail s to start 40 con secu ti ve ti mes

Abnormal motor loading, sudden change in speed or torque, sudden blockage of air handler air inlet or outlet

Obstruction in circulator blower housing

Sei zed Circ ul ator b lower motor bearings

Failed circu lator bl ower motor

High or low AC line voltage to air handler

Hi gh amb ien t tem peratu res

Error with integrated control module shared d ata

Check filters, filter grills/registers, duct system an d ai r h and ler in let/outlet f or blockages

Check ci rculator b lower for obstructions

Remove and repair/replace wheel/motor if necessary

Check ci rculator b lower motor s haf t rotation and motor, replace motor if necessary

Check power to air handler

Verif y l in e voltage i s wi thi n the ran ge specified on the rating plate

Verify control is populated with the correct sh ared data

Ai r Handler oper ates at r edu ced per for mance or op erates on low stage when hi gh stage is exp ected



Airflow is lower than demanded

Blocked filters or restrictive ductwork

Undersized ductwork

Check f il ters for bl ockage, cl ean fil ters or remove obstruction

Check ductwork for blockage, remove obstruction and verify all registers are fully open

Verify ductwork is appropriately sized for system, resize/replace ductwork if necessary

Page 19

27 Air Handler Display

LED Display Menu Description





 

View 6 most rec ent fault codes and Clear Fault Codes if desired (furnace)

Restart communications between the indoor and outdoor unit.

Control Firmware Revision Number

Control Shared Data Revision Number



   











   





  















Constant Fan Speed as percent of maximum airflow. Default = 30%

Electric Heater Kit Wattage (kW )

Electric Heat Off Delay (seconds)

Electric Heat On Delay (seconds)

Electric Heat Airflow Trim (percentage)

Percentage of high stage electric heating airflow to run duirng low stage electric heat operation 1 = system will try to satisfy the thermostat quickly. 5 (default) = system will try to satsify the thermostat more slowly. Select "" to enable dehumidification when the thermostat DH terminal is energized. Select "" to enable dehumidification when the thermostat DH terminal is de-energized. (default = ) Select number of stages for the non-communicating outdoor unit. ( for single-stage Air Conditioners,  for single stage Heat Pumps,  for two stage Air Conditioners or  for two stage heat pumps) Indoor Airflow for non-communicating outdoor units. (values based on 400CFM per ton) (default = 3.0 Ton)

Cooling Airflow Trim (default 0%)

Cooling Airflow Profile setting (default = profile D shown as 4)

Cooling Airflow On Delay Time (default = 5 seconds)

Cooling Airflow Off Delay Time. (default = 60 seconds)

Percentage of high stage cooling airflow to run during low stage operation. (default = 70%) Electric heat operation during defrost. 1 = low stage 2 (default) = high stage

Heat Pump Indoor Airflow Trim (default = 0%)

Heat Pump Heating Airflow Off Delay Time (default = 60 seconds)

Heat Pump Heating Airflow On Delay Time (default = 5 seconds)

Percentage of high stage heat pump heating airflow to run during low stage operation. (defaullt = 70%) When heat pump heating and electric heat are running at the same time, this percentage is used for additional airflow trim Enables or disables dehumidification feature in the outdoor unit. (default = Enabled) Balance point temperature. The Compressor will not operate below temperature. (Default = 0°F)

Backup Heat Balance Points

Compressor run time between defrost cycles. (default = 30 minutes) (2 stage units) Compressor off delay at the beginning and end of a defrost cycle. (default = 30 seconds)

Page 20

27 Air Handler Display (continued)

LED Display Menu Description













View 6 most recent fault codes and Clear Fault Codes if desired (outdoor communicating units) Menu is enabled if the the system will attempt to satisfy the thermostat. Menu is enabled if the past the target time when the system will enable electric heat operation during heat mode. Menu is enabled if the the next heat call if the heat pump fails to satisfy the custom target time for this number of consecutive cycles) (default = 20 cycles) Menu is enabled if the stage electric heat is able to consecutively satisfy the thermostat under the set target time for this number of cycles, the system will transition to the heat pump for primary heating) Menu is enabled if the help determine when switching back to heat pump only operation is appropriate. Default = 20%. If target time = 20 minutes, the addtion of low stage electric heat must staisfy the thermostat by less than 16 minutes. (target time - 20% default = 16 minutes).

menu is set to 6. Select the target time



menu is set to 6. Select the percentage



is set to 6. (Electric heat will run during



menu is set to 6. (if the additi on of low



menu is set to 6. (this percentage will



Page 21

27 Air Handler Display (continued)

LED Display Description of System Status

 



   



   



     

Idle

Constant Fan

Compressor Cooling, Single-Stage (non-comm units)

Compressor Cooling, Low Stage (non-comm units)

Compressor Cooling, High Stage (non-comm units)

Compressor Cooling, Low Stage (comm units)

Compressor Cooling, High Stage (comm units)

Compressor Heat, Single-Stage (non-comm. units)

Compressor Heat, Low Stage (non-comm units)

Compressor Heat, High Stage (non-comm units)

Compressor Heat, Low Stage (Comm Units)

Compressor Heat, High Stage (Comm Units)

Electric Heat, Single Stage

Electric Heat, Low Stage

Electric Heat, High Stage

Defrost, Single Stage Electric Heat

Defrost, Low Stage Electric Heat

Defrost, High Stage Electric Heat

Dehumidification

Page 22

28 Air Handler Label

Menu Navigation and Selection Instructions

Using Phone Application over Bluetooth Network:

1) Connect to the air handler (instructions provided by phone during connection process).

Select desired settings menu

3) Select item that requires adjustment and m

4) Submit Changes

Using On-Board Push Buttons:

1) Use the Right and Left Buttons to scroll between menus

2) Use the Center Button to select desired menu when menu code is

shown on 7-segment displays

3) Use the Left and Right Buttons to scroll through options within the desired menu (the display will flash while scrolling through options for

selection)

Use the Center Button to select the displayed option (when selected

the display will stop flashing

5) Use the Center Button to finalize selection and return to the main menu

Profiles

1 -------- -------- 60 sec/100% 2 -------- 30 sec/50% 60 sec/100% 3 -------- 7.5 min/82% 60 sec/100% 4 30 sec/50% 7.5 min/82% 60 sec/100%

Airflow Settings Instructions

1) For non-communicating installations, select the type of unit installed in the

1HP 2HP

2) Use the Tonnage Menu ( (non-communicating installation). Tonnage selection options and correspo [Airflow = Tonnage Selection x 400] Default selection is 6.0 tons.

[Optional] Use the Cooling Trim Menu (

4) [Optional] Use the Heating Trim Menu(HtF) to adjust the heat pump

5) [Optional] percentage of maximum airflow for continuous fan

6) [Optional] Use the Cooling Airflow Profile Menu ( between 5 cooling airflow profiles. Profile options 1-4 are listed above (option 5 is adjustable). See installation manual for further details

Htr Kw

3 5 6

8 10 15 19 20 21 25

Selecting Heater Kit: Use the Electric Heating Wattage Menu ( above. Default selection is 0 (No Heat Kit). Select installed heater kit for heater kit operation.

NR - Not Rated ++ For match up with a 3 ton outdoor unit: Airflow for 5kW up to 15kW heater kits shall be set to 1220 CFM by selecting 10 in the Electric Heating Wattage ( +++ For match up with a 3.5 ton outdoor unit: Heater kit application shall not exceed 20 kW. Airflow for 5kW up to 20kW heater kits shall be set to 1320 CFM by selecting 10 in theElectric Heating Wattage (

menu (

0d5

= single-stage heat pump,

= 2 stage heat pump) Default =

nding airflow CFM can be found to the right.

airflow

from -10% to +10% (2% increments). stage communicating outdoor units and single or 2 stage non-communicating ou outdoor units require an equipment relay board to function with this system). For inverter Intermediate and L adjustment.

airflow

from -10% to +10% (2% increments). stage communicating outdoor units and single or 2 stage non-communicating ou units require an equipment r available). For inver Intermediate and L adjustment.

Use the Constant Fan Menu (

AVPTC25B14 AVPTC29B14

550 650 700 800 850 875

NR NR NR NR

ake necessary selection

)

Pre-Run Short-Run OFF Delay

= single-stage air conditioner,

1AC

ow menus(

ow menus (

2AC

= 2 stage air conditioner,

OFF

(no outdoor unit).

ton

) to select Cooling/Heat Pump Airflow

CtF

) to adjust the cooling

This applies for 2

tdoor units (2 stage

outdoor units use Cooling Trim

CtH,Ct

tdoor units (all non-communicating outdoor

elay board for the trim option to be

ter outdoor units use Heating Trim Factor High,

HtH,Ht1

non-communicating

, and CtL) for trim

This applies for 2

,and

HtL

) for trim

F5d

) to select the

CAP

Factor High,

) to select

Electric Heat Airflow Table

550 650 700 800 875 875

NR NR NR NR

AVPTC29B14

EHt

) menu.

AVPTC31C14 AVPTC31C14

550 650 700 800 875

1050

NR NR NR NR

600 700 770 880

970 1090 1280

NR NR NR

Tonnage Menu (t o n)

Tonnage

Selection

1.0 400

1.1 440

1.2 480

1.3 520

1.4 560

1.5 600

1.6 640

1.7 680

1.8 720

1.9 760

2.0 800

2.1 840

2.2 880

2.3 920

2.4 960

2.5 1000

2.6 1040

2.7 1080

2.8 1120

2.9 1160

3.0 1200

3.1 1240

3.2 1280

3.3 1320

3.4 1360

3.5 1400

Airflow

Tonnage

Selection

3.5 1400

3.6 1440

3.7 1480

3.8 1520

3.9 1560

4.0 1600

4.1 1640

4.2 1680

4.3 1720

4.4 1760

4.5 1800

4.6 1840

4.7 1880

4.8 1920

4.9 1960

5.0 2000

5.1 2040

5.2 2080

5.3 2120

5.4 2160

5.5 2200

5.6 2240

5.7 2280

5.8 2320

5.9 2360

6.0 2400

Maximum Airflow Output

AVPTC2 5B14 AVPTC2 9B14 AVPTC3 5B14 AVPTC3 7B14

*If

airflow is set above the model's maximum value, the output will be the

maximum value

AVPTC37C14

AVPTC39C14

600 700 750 850 920 950

NR NR NR NR

EHt

NR 700 770 880 970

1090 1280

) to select heater kit size. See "Menu Navigation and Selection Instructions"

AVPTC3 3C14

12001300 1600 1800 1900 2100

AVPTC49C14

AVPTC59C14

NR 800 800

950 1090 1290 1345

NR NR NR

EHt

) menu.

AVPTC3 1C14 AVPTC3 7C14 AVPTC3 9C14

AVPTC37D14

NR 870 970

1060 1120 1220

1250

AVPTC3 7D14 AVPTC4 9C14

AVPTC49D14

NR NR

950 1060 1150 1220 1520

NR NR NR NR

AVPTC4 9D14 AVPTC5 9C14

AVPTC59D14

990 1110 1200 1240 1520

1520

NR NR

Airflow

AVPTC5 9D14 AVPTC6 1D14

AVPTC61D14

NR 1030 1150 1250 1320 1650

NR 1690

NR 1750

0140A00615-A

Page 23

29 Wiring Diagrams

HIGH VOLTAGE!

WARNING

(SEE NOTE 4) GROUND LUG

8456321

INSTALLING

AUX ALARM

(ALARM) (SEE NOTE 7)

HEATE R KIT

OUTPUT

AUX

OUT

AUX IN

RELAY OUT

(EAC-OUT)

RELAY IN

(EAC-IN)

NOTES:

1. PLACE RED WIRES ON 208 V TERMINAL OF 2 TRANSFORMERS (TR1/TR2) FOR 208 VAC OPERATION.

2. MAN UFACTURER’S SPEC IFIED REPLA CEMENT PARTS MUST BE US ED

WHEN SERVIC ING.

3. IF ANY OF THE ORI GINAL WIRES AS SUPPL IED WITH THIS UNIT MU ST BE REPLAC ED, IT MUST BE R EPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS ONLY.

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C AND LOCAL CODES.

6. DISCARD CONNECTOR Pl1 WHEN INSTALLING OPTIONAL HEAT KIT.

7. REM OVE JUMPER TAB AND PUT AUX ALARM SWITCH W HEN

INSTALLING AUX ALARM SWITCH.

9. USE N.E.C CLASS

2 WIRE.

10. SEE M ANUAL FOR PUSH BU TTON OPERATION.

11. SEE MANUAL FOR 7-SEGMENT DIS PLAY DIAGNOSTIC C ODES AND

MENU CODES .

12. SEE MANUAL FOR LED FUNCTIONALITY.

13. R AND C TERMINALS (USED FOR 24VAC OUTDOOR CONTROL

VOLTAGE) ARE OPTIONAL FOR 2 STAGE COMMUNICATING AIR CONDITIONERS. R AND C TERMINALS ARE NOT TO BE USED FOR 2 STAGE COMMUNICATING HEAT PUMP APPLICATIONS.

FOR COMMUN ICATING HEAT PUMPS OR IF ONLY TWO THERMOSTAT WIRES ARE AVAILABLE, A SEPARATE TRANSF ORMER MUST BE INSTALLED IN TH E OUTDOOR UNIT FOR CONTRO L BOARD POWER.

1 AND 2 WIR ES ARE REQUIR ED FOR ALL APPLICATIONS. SEE INSTALLATION MANU AL FOR FULL SYST EM WIRING EXAM PLES.

208/230 VAC

RD BK

PL1

PL2

208

230

VAC

TR1

24VAC

(SEE NOTE 1)

598710 11 12

AUX AL ARM

AUX AL ARM (ALARM)

AUX

OUT

EAC-OUT

TB6

COM

EAC-IN

Tb7

TB5

Th2

Tb3

TB4

F2U

K1R

K2R

GND

(SEE NOTE 11)

EEV COIL

THERMISTOR

(HEAT EXCHANGER 1,2)

INTEGRAT ION TYPE

HEATER KIT

MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

(SEE N OTE 6)

J19

TH1Tr1

SEG3

SEG2

SEG1

F1U

PU YL

TB2

208 VAC

24VAC

(SEE NOTE 10)

Pb3

PB2

PB1

J20

DATA AC

TEMPERATURE)

VAC

TR2

(SEE

DH/Y2

FLASH WRITER

(RETURN AIR

NOTE 1)

PL3

PL4

THERMOSTAT

WH GR BL

PUGY

YGWCRC

LEGACY INPUT

J11

U A R T 5

J13

J12

RAT

J14

J15

J T A G

OUTDOOR UNIT

SEE NOTE 13)

GY BK

BL RD

R21

CT COMM

N I

T O R

MPU

LED

(SEE NOTE 12)

U10

J18

SAT

PRESSURE

(SUPPLY AIR

SENSOR

TEM PERAT URE)

INTEGRATED CONTROL:

LOW VOLTAGE

LOW VOLTAGE FIELD

HIGH VOLTAGE

HIGH VOLTAGE FIELD

JUNCT ION

TERMINAL

INTERNAL TO

RESISTOR

OVERCURRENT

PROT. DEVICE

PLUG CONNECTION

EQUIPM ENT GND

FIELD GROUND

DISCONNECT ALL POWER BEFORE SERVICING.

GRND

ECM MOTOR

DISCONNECT

FAN

MOTOR

INDOOR

CIRCULATOR

BLWR

208/23 0 VAC

24 VAC

HEAT 1 COIL/R 1

HEAT 2 COIL/ R2

CONDENSATE AUX SWITCH

POWER/HEATER CONNECTOR

THERMAL LIMIT

TRANSFORMER

FUSE LINK

TRANSFORMER

CONNECTOR

J2J1

T A

INDO OR U NIT PCB

FUSE 3 A

2 4 V

T h e r

m o

s t

a t C

o n n e c t

o n s

DH/Y2

MICRO

TH2

W1 (1)

W2 (2)

CAS (1)

CAS (2)

+VDC (1)

RX (2)

TX (3)

GRND (4)

TR2

COM

INTEGRATED CONTROL MODULE

COLOR CODES:

BL - BLUE

- RED

YL - YELLOW

OR - ORANGE

BK - BL ACK

COMPONENT CODES:

PL1, PL2

F1U, F2U

PL3, P L4

GY - GREY

BR - BROWN

GR - GREEN

PU - PURPLE

WH - WHITE

GRND

40 VA TRANSFORMER

INDOOR

CIRCULATOR

BLWR

GRND

0140 A00613- A

Page 24

29 Wiring Diagrams

3-Phase Heat Kit

WARNING

HIGH VOLTAGE!

MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

DISCONNECT ALL POWER BEFORE SERVICING.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 25

AIR HANDLER

AIR HANDLER HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS

We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer.

REPLACE OR CLEAN FILTER

IMPORTANT NOTE: Never operate unit without a filter installed as dust and lint will build up on internal parts resulting in loss of

efficiency, equipment damage and possible fire. An indoor air filter must be used with your comfort system. A properly maintained filter will keep the indoor coil of your comfort

system clean. A dirty coil could cause poor operation and/or severe equipment damage. Your air filter or filters could be located in your furnace, in a blower unit, or in “filter grilles” in your ceiling or walls. The installer of your

air conditioner or heat pump can tell you where your filter(s) are, and how to clean or replace them. Check your filter(s) at least once a month. When they are dirty, replace or clean as required. Disposable type filters should be replaced.

Reusable type filters may be cleaned. You may want to ask your dealer about high efficiency filters. High efficiency filters are available in both electronic and non-electronic

types. These filters can do a better job of catching small airborne particles.

MOTORS

Indoor and outdoor fan motors are permanently lubricated and do not require additional oiling.

ALUMINUM INDOOR COIL CLEANING (QUALIFIED SERVICER ONLY)

This unit is equipped with an aluminum tube evaporator coil. The safest way to clean the evaporator coil is to simply flush the coil with water. This cleaning practice remains as the recommended cleaning method for both copper tube and aluminum tube residential evaporator coils.

It has been determined that many coil cleaners and drain pan tablets contain corrosive chemicals that can be harmful to aluminum tube and fin evaporator coils. Even a one-time application of these corrosive chemicals can cause premature aluminum evaporator coil failure. Any cleaners that contain corrosive chemicals including, but not limited to, chlorine and hydroxides, should not be used.

An alternate cleaning method is to use one of the products listed in TP-109* to clean the coils. The cleaners listed are the only agents deemed safe and approved for use to clean round tube aluminum coils. TP-109 is also available on the web site in Partner Link > Service Toolkit.

NOTE: Ensure coils are rinsed well after use of any chemical cleaners.

BEFORE YOU CALL YOUR SERVICER

• Check the thermostat to confirm that it is properly set.

• Wait 15 minutes. Some devices in the outdoor unit or in programmable thermostats will prevent compressor operation for awhile, and then reset automatically. Also, some power companies will install devices which shut off air conditioners for several minutes on hot days. If you wait several minutes, the unit may begin operation on its own.

• Check the electrical panel for tripped circuit breakers or failed fuses. Reset the circuit breakers or replace fuses as necessary.

• Check the disconnect switch near the indoor furnace or blower to confirm that it is closed.

• Check for obstructions on the outdoor unit . Confirm that it has not been covered on the sides or the top. Remove any obstruction that can be safely removed. If the unit is covered with dirt or debris, call a qualified servicer to clean it.

• Check for blockage of the indoor air inlets and outlets. Confirm that they are open and have not been blocked by objects (rugs, curtains or furniture).

• Check the filter. If it is dirty, clean or replace it.

• Listen for any unusual noise(s), other than normal operating noise, that might be coming from the outdoor unit. If you hear unusual noise(s) coming from the unit, call a qualified servicer.

Page 26

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Page 27

THIS PAGE WAS LEFT BLANK INTENTIONALLY

Page 28

CUSTOMER FEEDBACK

We are very interested in all product comments. Please fill out the feedback form on one of the following links:

Goodman® Brand Products: (http://www.goodmanmfg.com/about/contact-us). Amana® Brand Products: (http://www.amana-hac.com/about-us/contact-us). You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page.

PRODUCT REGISTRATION

Thank you for your recent purchase. Though not required to get the protection of the standard warranty, registering your product is a relatively short process, and entitles you to additional warranty protection, except that failure by California and Quebec residents to register their product does not diminish their warranty

rights.

For Product Registration, please register as follows: Goodman® Brand products: (https://www.goodmanmfg.com/product-registration). Amana® Brand products: (http://www.amana-hac.com/product-registration) You can also scan the QR code on the right for the product brand you purchased to be directed to the Product Registration page.

GOODMAN® BRAND

AMANA® BRAND

5151 San Felipe, Suite 500, Houston, TX 77056

www.goodmanmfg.com - or - www.amana-hac.com