Amana 5M11TB, 7M11TA, 9M11TA, 5M11TA Installation Instructions

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Portable
Instant Mount
Room Air Conditioners
Instructions
Read this entire installation manual thoroughly before be­ginning the installation. Make sure you have the necessary tools and other materials for the job. Study the illustrations in these instructions to become familiar with important details of the installation process.
Read the Use & Care Manual to become familiar with the operation of your room air conditioner.
Note:
1. Mechanical experience is required in order to in­stall the air conditioner.
2. Installation can take from one (1) to three (3) hours, depending upon the installer’s knowledge and skill.
3. If you are unable to solve a problem during instal­lation, contact an authorized Amana servicer. The contact and service are at the owner’s expense. If you do not know who your local servicer is, call Amana’s consumer information line toll free at 1­800-843-0304, Monday through Friday.
Table of Contents
Introduction .......................................................... 1
Safety Instructions ............................................... 2
Installation Instructions ...................................... 2
Step 1 - Lay Out Kit Parts ............................................. 2
Step 2 - Prepare Window for Installation ....................... 3
Step 3 - Apply Window Sill Gasket ............................... 4
Step 4 - Install Support Bracket in Window ................... 5
Step 5 - Placing Unit in Window .................................... 5
Step 6 - Install Sash Bracket ........................................ 6
Step 7 - Secure Side Curtains ...................................... 6
Step 8 - Install Bottom Rail Screw ................................ 6
Step 9 - Install Window Seal Strip ................................. 7
Step 10 - Recheck Installation ...................................... 7
Removal Instructions .......................................... 8
Introduction
These instructions are provided for a standard double hung window or mobile home double hung window installation in windows 22-1/2” to 40” wide. Select a centrally located window on the side of the room that receives the least direct sunlight. There should be no obstruction to air flow either inside (i.e. curtains) or outside (i.e. fence, wall or bushes).
Important: It is important, both for your personal
safety and to avoid possible damage to your appliance or your home, that you observe the safety instructions that are given following this symbol.
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION
After installing the unit, reread these instructions to ensure you have completed each step and all parts are fastened in place for a secure installation.
For best results, perform all the installation procedure in the order given. Doing so will minimize the time required to install the unit.
October 1997(1)
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BASIC TOOLS NEEDED:
Installation Hardware
WARNING
•Tight Fitting gloves
•Standard screwdriver
•Phillips screwdriver
•Pliers
•Sharp knife
•Carpenters level
•1/4” hex driver
•Tape measure
•Electric drill
•1/8” drill bit
Safety Instructions
The receptacle should be an individual branch circuit used only for this air conditioner. Be sure the electrical service is adequate for the model air conditioner you’ve chosen. The complete electrical rating of your air conditioner is stated on the serial plate located behind the front grille. Be sure the plug receptacle is close enough for the power cord to reach it.
To avoid death, personal injury or property damage due to electrical shock, this unit must be grounded. Do not under any circumstances cut or remove the round grounding prong from the plug. Do not use a two-prong adapter.
WARNING
To avoid death, personal injury or property damage due to electrical shock, do not use an extension cord. Do not pinch the power cord. Do not remove the warning tag from the power cord.
To minimize shock and fire hazards, proper grounding is important. For your safety and protection, this air condi­tioner is equipped with a special three-prong grounding plug on the service cord.
Your air conditioner must be plugged into a properly grounded and polarized three-prong receptacle. Do not use an adapter plug. If the wall receptacle you intend to use will not accept a three-prong plug, or if you are not sure the outlet is adequately grounded or protected by a time delay fuse or circuit breaker, have a qualified electrician install the proper outlet according to the National Electric Code and applicable local code.
Installation Instructions
Step 1 - Lay Out Kit Parts
Lay out kit parts. They are numbered in the order in which you use them (Figure 1).
12
4
7
5
Figure 1
3
6
Item # Description Qty.
1. Window Sill Gasket (1/2" x 1/4") 40"
2. 1-1/4" Long Adjusting Foot 1
3. Support Bracket 1
4. 7/8" Long Hex head Screws 3
5. Sash Bracket 1
6. 5/8" Long Phillips Screws 2
7. Window Seal Strip (3/4" x 1 1/2") 40"
Table 1
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Step 2 - Prepare Window for Installation
WARNING
To reduce the risk of electric shock, personal injury or death, turn the fan control to the off position and unplug the unit from the wall outlet before installing or removing this unit.
Inspect window track, sash, and sill to be sure they are strong enough to hold an air conditioner (Figure 2). Mea­sure width opening to be sure instant mount will fit in the window. Instant mount models are designed for windows 22-1/2” to 40” wide.
The Instant Mount kit supplied with your unit is designed for mounting in most double hung windows that do not have storm windows installed. If your window has a storm window installed, the window sill may have to be modified to accom­modate this unit. This involves adding wood strips to the inner and outer sills which raise the unit high enough to eliminate interference with the storm window frame.
For storm window installation:
Determine if an interference exists between the storm window frame and the unit support bracket by doing the following:
(1) Place a carpenter’s level across from the window sill to the storm window frame (Figure 3). If the level slopes towards the outdoor side, (2) raise the outdoor end of the level until the bubble is centered in the glass. (3) Measure the distance from the bottom of the level to the top of the storm window frame. If this measurement is one inch or more, no interference problem should exist.
If the distance is less than one inch, subtract the measure­ment from one inch. For example, if your measurement is 1/4”, 1” minus 1/4” equals 3/4”. This is the minimum total thickness of wood strip needed to eliminate support bracket interference with the storm window frame. You may use a thicker wood strip (i.e. 1”) if it is more convenient.
1. LEVEL SLOPES TOWARD OUTOORS
Figure 2
2. RAISE OUTDOOR END UNTIL BUBBLE CENTERS
3. SUBTRACT THIS DISTANCE FROM 1” TO DETERMINE WOOD STRIP THICKNESS
Figure 3
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(1) If the level slopes towards the indoor side, (2) raise the indoor end of the level until the bubble is centered in the glass (Figure 4). (3) Measure the distance from the bottom of the level to the top of the window sill. Add one inch to this number. For example, if your measurement is 3/8”, 1” plus 3/8” equals 1 3/8”. This is the total minimum thickness of the wood strip needed to eliminate support bracket interference with the storm window frame. You may use a thicker wood strip (i.e. 1 1/2”) if it is more convenient.
Install the wood strip to the window sill across the complete width of the window frame and even with the back edge of the window sill using at least three screws. This wood strip should be the thickness calculated above. (See Figure 5.) Next secure a wood block approximately six inches long, 4 1/4” wide and the same thickness as the first strip with at least three screws in the center of the window sill. This will raise the support bracket described in Step 4.
Figure 4
Step 3 - Apply Window Sill Gasket
Measure the width of the window sash, including the portion inside the window track. Cut the window sill gasket (Item 1) to this length and apply to backside of window sill or wood strip installed in Step 2 above (Figure
6).
Figure 5
Figure 6
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Step 4 - Install Support Bracket in Window
Thread the adjusting screw (Item 2) through the bottom of the support bracket (Item 3). Measure the window to deter­mine the center of the sill. Use two of the hex head screws (Item 4) supplied in the kit to install the bracket in the center of the sill 1 3/16” from the back of the sill (Figure 7).
Place the carpenter’s level on the sill and the outdoor end of the support. Turn the adjustment screw until the level is tilted 1/4 bubble toward the outdoor side.
Step 5 - Placing Unit in Window
CAUTION
!
Figure 7
When installing, hold unit firmly until window sash is lowered to top channel behind top rail. Otherwise, personal injury or property damage may result if unit falls from window.
CAUTION
!
Unit is heavy. To avoid injury or accident, it is strongly recommended that you have additional help when lifting the unit.
Open window and place the unit in the center of the window frame. The bottom rail of the Instant Mount should fit behind the sill and in front of the support bracket. Pull down the window sash on top of the unit, behind the top rail of the Instant Mount. The window sash helps hold the unit in the window. It must be down at all times (Figure 8).
The unit should be installed with at least 1/4” slope to the outside for proper condensate drainage. This is about equal to 1/4 to 1/2 bubble on your level. If necessary, remove the unit from the window and use support bracket adjusting screw to obtain the proper slope (Figure 9).
Figure 8
Figure 9
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Step 6 - Install Sash Bracket
CAUTION
!
To prevent damage to any locking or lifting mechanism located in the window frame, inspect frame before drilling or installing screws.
Install sash bracket (Item 5) with the remaining hex head screw (Item 4) to top of indoor window sash as shown in Figure 10 or directly into side of window frame. This will prevent raising of the window from the outside. If you have a hard wood or metal window frame, a 1/8” pilot hole may be needed in order to drive the screw.
Step 7 - Secure Side Curtains
CAUTION
!
To prevent damage to any locking or lifting mechanism located in the window frame, inspect frame before drilling or installing screws.
Figure 10
To provide a proper seal, pull each expandable side curtain out and up until it is tight against the window frame. Using the hole in the top of each curtain as a guide, mark the hole location and drill a 1/8” pilot hole into the window sash. Secure each curtain to the sash using the Phillips head screws (Item 6) (Figure 11).
If you do not want to make holes in your window sash, you may try to let the downward force of the window, hold the curtains in place. If the curtains do not stay in place, the air seal will not be good and your electricity usage will rise.
Step 8 - Install Bottom Rail Screw
Remove front insert grille and air filter (see Use and Care Manual, Air Filter). Remove the four screws holding the interior front in place (Figure12). Using pliers or screwdriver bend tab with hole down towards window sill (Figure 13). Secure tab to sill with 5/8” long Phillips head screw (Item
6)(Figure 13).
Figure 11
INTERIOR FRONT
Figure 12
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Figure 13
Replace interior front, air filter and front insert grille.
Step 9 - Install Window Seal Strip
CAUTION
!
It is important to install the bend tab screw. Failure to do so may result in damage to your unit if the sash is raised accidentally.
Cut the window seal strip (Item 7) to the width of the windows. Stuff window seal strip between outdoor window glass and the top of the indoor sash for a tight seal (Figure
14). This provides a seal against hot outside air as well as preventing insects from entering.
Step 10 - Recheck Installation
To be sure you have correctly installed your Amana Room Air Conditioner, review the steps and make sure all of the parts are securely fastened in the window as the instructions show. A tight seal is essential.
Settling of your home may cause warping or bowing of windows. To ensure a tight seal, use a suitable plastic sealer available at hardware stores as needed to plug any holes or cracks. Plug unit into electrical outlet recommended in the Use & Care Manual to begin operation.
Read through the Use & Care Manual to become familiar with the operation of your room air conditioner.
Figure 14
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Removal Instructions
CAUTION
!
The unit is heavy. To avoid injury or accident, it is strongly recommended that you have additional help when lifting the unit. Do not lift window sash without holding the unit. The window sash helps to keep the unit in the window. Exercise caution when opening the window. Failure to do so may result in personal injury and/ or property damage.
Remove the window seal strip and the sash bracket screw. Remove the small wood screws from the side curtains. Fold the curtains back toward the unit and carefully raise the window sash. Remember, the window sash helps hold the unit in the window frame, so exercise caution when opening the window. Lift unit out of the window. Remove support bracket, if desired.
NOTE: Abide by state and local codes when disposing of an air conditioning unit.
Part No. 20058201 Printed in U.S.A.
CONSUMER INFORMATION LINE
TOLL FREE 1-800-843-0304
(Monday through Friday)
©1997 Amana
2800 220th Trail
Amana, Iowa 52204
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