Amana 5QZ21RC, 5QZ21RC1, 7QZ21RC, 7QZ21RC1, 9QZ22RC Rotary Switch Conversion Kit Installation Instructions

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Rotary Switch Conversion Kit Installation Instructions
for Amana Quiet Zone Room Air Conditioners
Introduction
This instruction sheet provides directions for installing Rotary Switch Conversion Kit #R9900326 in Amana Quiet Zone Room Air Conditioners and affects model numbers 5QZ21RC, 5QZ21RC1, 7QZ21RC, 7QZ21RC1, 9QZ22RC, 9QZ22RC1, 10QZ22RC, 10QZ22RC1, 12QZ22RC, 12QZ22RC1, 14QZ23RC, 14QZ23RC1, 18QZ33RC, 18QZ33RC1, 21QZ33RC, 21QZ33RC1
Kit converts Quiet Zone model window air conditioners from electronic control to rotary switch control.
Figure 1
Contents of Kit #R9900326
Qty Description Part #
1 Thermostat 10711201 1 Installation Instructions R9900327r0 1 Rotary Switch 10710601 1 Escutcheon C6383605 1 Escutcheon C6399811 1 Escutcheon C6420813 2 Control Knobs D7795807 1 Jumper Wire D5559984 2 Bulb Clips 11110101 5 Insulated Terminals M0322506 2 Screws M0232012 2 Screws M0202321 1 Wiring Diagram 10701201 1 Altered Control Tag 20194901
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit. Ensure all ground wires are connected before certifying unit as repaired and/or operational
Installation Instructions
1. Remove horizontal insert, filter, control knobs (2), hex head screws (3 or 4) , and front frame (see
Figure 1).
2. Remove thermostat sensor and sensor clip from evaporator coil.
3. On 14, 18, and 21,000 btu models remove the metal return bend cover between the control box and evaporator (1screw). Remove the control panel (4 screws). Unplug the control board from the terminal housing (see Figure 2).
4. Remove the four screws connecting the control board to the control panel. Discard the board.
.
Front frame
Horizontal insert
Figure 2
Filter
Control knobs
Return bend cover
Contro l boa rd
Control panel
WARNING
Discharge capacitior through a 10,000 ohm resistor before continuing.
5. Disconnect the black BK-10 wire from the capacitor C terminal on the terminal housing.
6. Cut the remaining (5) wires on the housing, and discard the terminal housing.
7. Strip the wires previously cut in step 6 and crimp a quick connect terminal on each wire.
Part No. R9900327 Revision 0 Printed in USA 8/99
©1999 Amana Appliances
Amana, Iowa 52204
8. Orient the rotary switch side with four terminals adjacent to the evaporator coil. Insert the rotary knob stem through the same hole that held the electronic selector knob stem. Attach the rotary control switch (2 machine screws) to the control panel (see Figure 3).
9. Orient the thermostat body with the wiring terminals on the bottom. Insert the thermostat knob stem through the same hole that held the electronic board thermostat knob stem. Attach the new thermostat body (2 screws) to the control panel (see Figure 3).
Figure 3
Adhere new diagram on top of existing diagram,
located on the inside surface of the outercase.
12. Place altered control tag provided in this kit, on basepan beside serial plate. Note: Altered control
tag and wiring diagram must be placed on unit for future reference.
13. Place thermostat sensing bulb clips provided in this kit on each end of the bulb. Insert the thermostat bulb through the power cord opening in the control panel. Orient the sensing bulb in front of the evapo­rator coil and approximately the same location as the original bulb. Push the clips into the coil between two hairpin tubes until they catch (see Figure 4).
14. Reassemble control box panel (4 screws) and return bend cover (1 screw if applicable).
15. Locate the proper escutcheon plate provided in this kit. Remove backing and adhere over top of the old escutcheon.
16. Reassemble front (3 or 4 screws), knobs (2 new), filter, and horizontal insert.
Control switch
Thermostat
10. Wire connections: (Refer to the table below and the wiring diagram provided with this kit).
LEAD CONNECTION
Free Lead Power Cor d Red Motor Lead
(RD-17 LO) Pink Supplied Jumper
(PK-41) Black Motor Lead
(BK-16 HI) Blue Motor Lead
(BU-28 MED ) Pink Supplied Jumper
(PK-41) Violet Compressor Lead
(VT-12)
11. On 9,10, 12, 14, 18, and 21,000 btu models remove chassis retaining clip (1 screw) on the basepan. Slide chassis forward and adhere new wiring dia­gram on top of the existing diagram. Slide chassis back in, and replace retaining clip. On 5, and 7,000 btu models, access wiring diagram through the control panel opening.
Terminal L1 Rotary Switch Terminal L Rotary Switch
Terminal C Rotary Switch Terminal H Rotary Switch Terminal M Rotary Switch Either Terminal Thermostat
Remaining Unused Terminal Thermostat
Sensing bulb
Figure 4
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