Alumax P-DRA1Y User Manual

P-DRA1Y
OWNER’S MANUAL
SHOWER ENCLOSURE
2 PEOPLE REQUIRED
06.10
IT IS MANDATORY TO HAVE A WALL STUD ON EACH SIDE OF THE SHOWER UNIT TO SECURELY FASTEN THE RAIL TO THE WALLS.
P010
PANNEAU FIXE/FIXED PANEL
TABLE OF CONTENTS
1
KTWK40-XX-4008R BILL OF MATERIALS ............................ 3
KTWK40-XX-4008L BILL OF MATERIALS ............................ 4
HARDWARE ............................................................ 5
TOOLS .................................................................. 5
INTRODUCTION NOTE ................................................ 6
DOOR PANEL PLACEMENT. ........................................... 6
RUNNING RAIL ........................................................ 7
GLASS FASTENERS .................................................... 8
FIXED PANEL PLACEMENT ........................................... 9
FIXED PANEL PLACEMENT (CONTINUED) ................. 10,11,12
TOP ROLLERS INSTALLATION ....................................... 12
DOOR PANEL PLACEMENT .......................................... 13
BOTTOM ROLLERS INSTALLATION..................................13
STRAIGHT HANDLE INSTALLATION.................................14
DOOR PANEL GASKET INSTALLATION..............................14
WALL SIDE GASKET INSTALLATION.................................15
STOPPERS ADJUSTMENT ............................................ 15
THRESHOLD INSTALLATION ......................................... 16
GENERAL INSTRUCTIONS
- Read this manual carefully and completely before proceeding.
- t cudorP tice. Use the installation instructions supplied with the product.
SAFETY
- It is recommended that you wear safety glasses at all times during the installation.
- At all times, 2 people are required for this installation.
WATERPROOFING
- No sealant is required inside the shower.
- All models are equipped with transparent sealing gaskets.
- For models with wall jambs, if your shower door is to be installed over ceramic tiles, the tiles should lay completely under the wall jambs.
MAINTENANCE
- Never use scouring powder pads or sharp instruments on metal pieces or glass panels.
- An occasional wiping down with a mild soap diluted in water is all that is needed to keep the panels and aluminum parts looking new.
- We recommend wiping the glass panels with a squeegee after each use.
are subject to change without no-
1a
L BILL OF MATERIALS
1
3
5
2
6
4
9
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
8
1 0
7
1 0
ABB40-13 / BISCUIT ABB40-18 /
1 1
1 3
PARTS
RUNNING RAIL
WALL BRACKETS 2
STOPPER S
GLASS FASTENERS
TWIN ROLLERS
SLIDING DOOR PANEL
FIXED PANEL
STRAIGHT HANDLE
DOOR PANEL GASKET
WALL SIDE GASKET
BOTTOM GLASS CLIP
BOTTOM CENTER GUIDE 1
THRESHOLD
1 2
QTY
WH ITE
1
2
2
2
1
1
1
1
1
1
1
1b
R BILL OF MATERIALS
1
4
9
5
3
2
6
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
7
1 0
8
1 0
ABB40-13 / BISCUIT ABB40-18 /
1 1
1 2
PARTS
RUNNING RAIL
WALL BRACKET S 2
STOPPERS
GLASS FASTENER S
TWIN ROLLERS
SLIDING DOOR PANEL
FIXED PANEL
STRAIGHT HANDLE
DOOR PANEL GASKET
WALL SIDE GASKET
BOTTOM GLASS CLIP
BOTTOM CENTER GUIDE 1
THRESHOLD
1 3
QTY
WH ITE
1
2
2
2
1
1
1
1
1
1
1
HARDWARE
TOOLS
HACKSAW
17
18
19
ITEM HARDWARE QTY
17 #10- 2 1/4 SCREW 4
18 #6-1 SCREW 2
19 HEX KEY 3mm 1
20 HEX KEY 6mm (7/32˝) 1
*
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
20
PENCIL
If the shower panels are to be assembled on ceramic tiles, use a 1/4˝ drill bit for ceramic tiles.
CUTTING PLIER LEVELTAPE MEASURE
MALLET BLOCK
!
Consider that the following instructions are intended for conguration (R). If your unit is a (L), implement these same procedures while considering that your sliding door panel will be placed to the right side and your xed panel to the left side.
DOOR PANEL PLACEMENT
1
INTRODUCTION NOTE
1A
6
Place door panel (6) within the showering area to simplify following installation procedures. Ensure placing the panel onto a cushioned surface, such as a towel or cardboard, to prevent damage either to the panel or the base.
2
RUNNING RAIL
2A
Position the stoppers (3) on the running rail (1) as illustrated. Secure them temporarily in place. Position the wall brackets (2) on the running rail (1) as illustrated. Secure them temporarily in place.
3
1
2
2B
Temporarily secure these components in place. Ensure that the wall brackets are place at their outmost while still allowing for the set screws to grab the running rail. This is critical to ensuring optimal unit performance.
2
1
MINIMUM
3
SUPPORTS DE VERRE
3A
Fasten the running rail (1) to the xed panel (7) with the glass holders (4). Secure them temporarily in place.
Thoroughly clean the edge of the xed panel (7) that will rest against the wall. This ensures that the gasket adheres to the surface Split the door gasket (10) in two and apply the one half of the gasket on the edge of the xed panel after having removed protective lm (P).
Thoroughly clean the edge of the xed panel (7). Split the door gasket (10) in two and apply the one half of the gasket on the edge of the xed panel after having removed protective lm (P).
4
7
1
1
4
10
1
INTERIOR SHOWER
P
7
SIDE
EMPLACEMENT DU PANNEAU FIXE
4
4A
Begin by removing the bottom glass clip’s and bottom guide’s xed panel retainers (11) (12) from their assembly.
Position the bottom glass clip (11) and bottom guide (12) on xed panel (7) as illustrated.
11
12
7
3’’
FLUSH TO EDGE
CONTINUED
1
4B
Ensure that the running rail (1) is at the highest possible position in reference to the holes of the xed panel (7). Adjust the xed panel (7), by way of the running rail (1), so as to force the gasket (10) against the wall. The distance between the xed panel and wall should therefore be 3/16”.
Mark the locations for the wall brackets (2) on the walls on both sides of shower. Ensure that their horizontal positioning is as illustrated.
Mark the bottom glass clip (11) and bottom guide (12) locations on the base.
VERTICAL ALIGNMENT OF PANEL
GLASS HOLE
10
7
3/16’’
4
WASHER
1
1
11
12
ENSURE THAT THE FIXED
PANEL AS WELL AS THE
RUNNING RAIL ARE LEVEL
DURING THESE PROCEDURES.
2
7
CENTER OF BASE THRESHOLD
5/16”
(8mm)
10
CONTINUED
1
4
4C
Remove the xed panel assembly (7) and carefully lean it to the side, ensure that it is placed on a protective surface. Moreover, ensure that the wall bracket supports (2) are removed to proceed.
Drill holes in walls with a drill bit, intended for ceramic tiles, through to the wall stud.
Fasten the wall brackets (2) with included screws.
Drill holes in base through the the bottom glass clip’s and bottom guide’s xed panel retainers (11) (12) ensuring that they are positioned where intially marked. Use a 1/16” drill bit. Assemble retainers back into an assembly to permanently install these components onto the base. Note the alignment of the dots on the glass clip retainer of the bottom guide with the line on the bridge as shown in the nal bubble.
2
WALL STUD
2
12
11
12
11
12
11
CONTINUED
4
1
4D
Reposition the xed panel assembly in place, ensuring that the xed panel (7) nests within the bottom glass clip retainers (11) (12) and that the wall bracket blocks (2) insert themselves within their back plates. Permanently secure the wall brackets by way of the socket cap screws, as illustrated.
7
12
2
5
Assemble a set of double rollers (5) to the door panel’s (6) top holes. Note the position of the excentric washers in the illustrations. The washers are to be oriented to position 2 if in step 8 the gap between the bottom edge of the door panel and the threshold is generous. Such a gap may lead to water leakage outside the showering area.
TOP ROLLERS INSTALLATION
GLASS HOLE
5
POSITION 1
WASHER
POSITION 2
WASHER
12
6
Install door panel (6), ensuring that the rollers (5) are positioned over the running rail (1). Through the use of the nonconcentric washers, adjust rollers so that the sliding door panel (6) is parallel to the xed panel (7).
Ensure that the door panel (6) is placed within the bottom center guide (12).
DOOR PANEL PLACEMENT
6
1
6
12
BOTTOM ROLLERS INSTALLATION
7
Install the set of double rollers (5) to the bottom holes of the door panel (6), making sure that they are tangent to the running rail (1) by way of the nonconcentric washers.
6
5
1
WASHER
GLASS HOLE
13
STRAIGHT HANDLE INSTALLATION
8
Install straight handle (8) onto sliding door (6). Ensure that clear washers on either side of glass are installed.
8
INSTALLING DOOR PANEL GASKET
9
Install the door mid-gasket (9) to the door panel (6) by way of a protective block and mallet. Start from the bottom edge of the door panel and work the gasket up. Ensure that a 1/2’’ gap remains between the running rail (1) and the top edge of the mid-gasket (9) for clearance.
1/2”
(12.57 mm)
1
9
6
9
14
10
Thoroughly clean the edge of thesliding door, closest to the side where the handle is located. Apply the door gasket (other half of gasket from Step 1) (10) to this edge of the sliding door (6).
WALL SIDE GASKET INSTALLATION
10
6
INTERIOR
SHOWER SIDE
STOPPERS ADJUSTMENT
11
Adjust the position of the stoppers (3) so as to ensure a maximum opening and closing range. Ensure that the sliding door gasket (10) is forced against the wall when the door is closed.
3
10
15
12
THRESHOLD INSTALLATION
Cut the threshold (13) to the necessary opening ensuring optimal water retention. Proceed to applying a bead of silicone to the underside of the threshold and placing it on the threshold of the base.
13
13
CUT TO OPENING WITH HACKSAW
13
Apply silicone (S) between the bottom of the xed panel and the threshold of the base. This is done from the outside of the shower area.
SILICONE
13
S
HOURS
HEURES
HOURS
16
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