Alumax P-DR2W-72-CW User Manual

PDR2W-7236-CW PDR2W-7242-CW
OWNER’S MANUAL
SHOWER ENCLOSURES
2 PEOPLE REQUIRED
IT IS MANDATORY TO HAVE A WALL STUD ON EACH SIDE OF THE SHOWER UNIT TO SECURELY FASTEN THE RAIL TO THE WALLS.
07.10
P006
TABLE OF CONTENTS
PARTS LISTING ........................................................ 3
PARTS TABLE .......................................................... 4
PROVIDED HARDWARE ............................................... 5
REQUIRED TOOLS AND MATERIALS ................................. 5
WALL JAMB INSTALLATION .......................................... 6
DOOR PANEL. ......................................................... 7
RETURN PANEL ........................................................ 7
RETURN PANEL (CONTINUED) ....................................... 8
RETURN PANEL (CONTINUED) ....................................... 9
FIXED PANEL ..........................................................10
RUNNING RAIL .......................................................11
GLASS CLIPS ..........................................................11
SMALL FIXED PANEL .................................................13
RUNNING RAIL .......................................................14
WALL BRACKET ......................................................15
DOOR PANEL ......................................................... 16
DOOR PANEL ......................................................... 16
STRAIGHT HANDLE .................................................. 17
DOOR PANEL SIDE GASKET ......................................... 18
STOPPERS ............................................................. 19
SILICONE .............................................................. 19
GENERAL INSTRUCTIONS
- Read this manual carefully and completely before
proceeding.
- t cudorP
tice. Use the installation instructions supplied with the product.
SAFETY
- It is recommended that you wear safety glasses at all times
during the installation.
- At all times, 2 people are required for this installation.
WATERPROOFING
- No sealant is required inside the shower.
- All models are equipped with transparent sealing gaskets.
- For models with wall jambs, if your shower door is to be
installed over ceramic tiles, the tiles should lay completely under the wall jambs.
MAINTENANCE
- Never use scouring powder pads or sharp instruments on
metal pieces or glass panels.
- An occasional wiping down with a mild soap diluted in water
is all that is needed to keep the panels and aluminum parts looking new.
- We recommend wiping the glass panels with a squeegee after
each use.
are subject to change without no-
PARTS LISTING
19
17
15
18 4
11
6
16
5
2
23
22
5-6
14
8
1
20
5 4 3
15
5-6
9
21
12
13
10
PARTS TABLE
g p
QTY
3
1
2
PARTS
ITEM
90º lass corner cli H
Glass Clip for bottom of fixed panel 4
1 Running rail 1
4 Door stopper 2
3 Wa ll bracket for running rail1
5 Glass holder for fixed panel
6
2 Set of double rollers 2 sets
Straight handle
9
7 PVC gasket 5
8 Bottom center guide 1
10 Thres hold=(finished wall opening) 1
13 Fixed panel gasket 1
12 Door panel side gasket1
11 Threshold (return panel) 1
16 Wa ll jamb (Regular punch) 1
15 Return panel glass mount bracket1
14 Door bottom gasket 1
19 Gasket 1
20 Small fixed panel 1
21 Door panel 1
17 Universal expander 1
18 Return panel (with glass corner clip ) 1
22 Fixed panel (with glass corner clip )1
23
HARDWARE
g
(
)
g
plug (
)
g
p
y
y
)
g
g
24
ITEM
24 25 Screw #12-3” 26 27 28 Wa ll 29 Self drillin 30 31 Hex L ke 32 Hex L ke 33 Clear settin 34 Clear settin 35 Instruction manual 1
Apr.09
2625 27 29
HARDWARE
Self-drillin screw #6-1”
Blanc - White
Anchor
Self drillin screw 1# 8-1 1/4" 3
screw 3 #8 - 3/8
screw ca
28 30 31 32
Orange
3 mm 1
6mm (7/32”
block 2
block 2
QTY
3
1
TOOLS REQUIRED
HACKSAW
If the shower panels are to be assembled on ceramic tiles, use a 1/4˝ drill bit for ceramic tiles.
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
*
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
WALL JAMB INSTALLATION
1
1A
Using a measuring tape, mark the center of the threshold of the base.
1B
16
1A
Using the marking established in the previous step, run a second line up the wall. Use a level to ensure verticality of this line.
1C
Place the wall jamb onto the wall while ensuring that the wall jamb holes align themselves onto the line running up the wall. Moreover, the side holes of the wall jamb (16) should face the interior of the
drill bit,
shower. Proceed to drilling, using a 1/8 through the wall using the wall jamb holes as a reference.
˝
1B
1C
B
INTERIOR
SHOWER SIDE
1D
Put a drop of silicone into each hole drilled on the wall prior to insert an orange wall plug (28). Reposition and fasten the wall jamb with #8-1 1/4 Self drilling screws (27).
16
15
1D
-
27
28
DOOR PANEL
2
Using the cardboard packaging box as platform, install bottom door gasket (14) onto door panel (21) using a block and a mallet. Notice the gasket orientation.
Place door panel (21) inside tub to simplify fol­lowing installation procedures. Ensure placing the panel onto a cushioned surface, such as a towel or cardboard, to prevent damage either to the panel or the tub.
21
14
INTERIOR
SHOWER SIDE
21
RETURN PANEL
3
3A
the return panel (18) as shown.
3B
Insert gaskets into the glass clips for bottom xed panel (5-6).
3C
Position the glass clips for bottom of xed panel (5-6) to the return panel (18). Note the distance indicated.
18
3A
15
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INTERIOR
SHOWER SIDE
7
15
6
INTERIOR
SHOWER SIDE
3B
3C
18
6-7
1 1/2˝ (38mm)
1 1/2˝ (38mm)
3
3D
CONTINUED
Slide the return panel assembly (17-19) into the wall jamb (16) so as to allow the return panel (18), along with the clips for bottom of xed panel (6-7), to rest on the threshold of the base.
3E
Mark the glass clips for bottom of xed panel
leading edge of the return panel is tangent to the center of threshold of the base. Draw a line marking the position of the front of the threshold (11) in relation to the return panel based on dimension B. Proceed to removing the return panel assembly (17-19) as well as the glass clips (5-6).
3D
16
17-19
18
16
3E
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17-19
6
3F
S
3F
Apply a bead of silicone to the underside of the threshold (11) before proceeding to the next step.
3G
Secure glass clips for bottom of xed panel (6)
markings established in step 3E. Secure these with #6-1 self-drilling screws (24) before repositioning the gaskets. Reposition the return panel assembly (17-19) as established in step 3D.
11
11
3G
7
6
24
11
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CENTER OF THRESHOLD*
16c
6
B
1/8˝ (3mm)
3
3H
CONTINUED
Ensure that the return panel (18) is vertical by way of a level. If there need be a correction, adjust the verticality of the expander (17) in relation to the wall jamb (16).
3I
secure the expander (17-19) to the wall jamb (16) by way of a clamp so as to keep the return panel (18) level.
18
3H
,detsujda neeb sah )81( lenap nruter eht ecnO
16
17
3I
3J
By way of #8- 3/8 screws (29), as well as screw caps (30), permanently secure the wall jamb (16) to the expander (17).
29
16
30
3J
16
17
18
FIXED PANEL
4
Position the wide xed panel assembly on threshold of the base (B) as shown.
Secure glass clips (6-7) for bottom of xed panel (5) and bottom guide (8) on the base, against the threshold (10) at the markings established in step 3E. Secure these with #6-1 self-drilling screws (24) before repositioning the gaskets. Re­position the xed panel (22) as established in step 3D.
22
B
18
11D
23
22
WIDTH OF GLASS
PARALLEL
8
10
6-7
22
10
RUNNING RAIL
5
5A
Position the stoppers (4) on the running rail (1) as illustrated. Secure them temporarily in place.
4
1
5B
Position the wall brackets (2) on the running rail (1) as illustrated. Secure them temporarily in place.
4
11
6
Secure glass clip for bottom of xed panel (6) over the threshold (10), (10) at the established distance from the wall. Secure these with #6-1 self-drilling screws (24) before repositioning the gasket (7).
GLASS CLIP
24
2˝ (50mm)
6
7
12
SMALL FIXED PANEL
7
Thoroughly clean the edge of the small xed panel (20) with a cloth and degreasing solution. Split the door gasket (13) in two and apply the larger half of the gasket on the edge of the small xed panel (20_ on the wall side, after having removed the protective lm (P).
13
13
20
INTERIOR
SHOWER SIDE
P
13
8
RUNNING RAIL
Fasten the running rail (1) to the wide xed panel (22) with the glass holders (5). Secure them temporarily in place.
Ensure that the running rail (1) is at the highest
xed panel (22).
Place small xed panel (20) within bottom glass clip (6).
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Ensure that the xed panel gasket (12) collapses against the wall properly.
Ensure that the running rail (1) is level and that the wide xed panel (20) is square. If a horizontal correction is required, adjust and level the glass holders for xed panel (5).
WASHER
22
1
E
15
5
5
1
GLASS HOLE
1/2” max (12.7mm)
14
9
bracket (3) on the wall.
Drill holes in wall with a drill bit, intended for ceramic tiles, through to the wall stud.
WALL BRACKET
llaw eht rof snoitacol wercs eht kraM
3
WALL STUD
3
25
15
DOOR PANEL
10
10A
Assemble a set of double rollers (2) to the door panel’s (22) top holes, as illustrated.
2
10B
Install door panel (21), ensuring that the rollers (2) are positioned over the running rail (1).
Ensure that the door panel (21) is placed within the bottom center guide (7).
INTERIOR
SHOWER SIDE
21
14
15
16
12
CONTINUED
12C
Install set of double rollers to the bottom holes of door panel (21), making sure that they are tangent to the running rail (1) by way of the excentric washers.
2
2
21
HOLE IN GLASS
STRAIGHT HANDLE
13
Install straight handle (9) onto door panel (21). Ensure that clear washers on either side of glass are installed.
WASHER
9
17
PANNEAU
DOOR PANEL SIDE GASKET
14
Install door side gasket (12) onto sliding door panel (21).
FIXED
/
1/2”
(12.57 mm)
21
21
21
12
TOP
12
BOTTOM
8
18
STOPPERS
15
Adjust the position of the stoppers (4) so as to ensure a maximum opening and closing range.
4
APPROX. 3” (76.2 mm)
21
1
DOOR OPEN
DOOR CLOSED
MAX
1/2” (6.35 mm)
21
20
16
Apply silicone (S) between the bottom of the xed panel and the threshold of the base. Silicone application along the length of the threshold and the outside of the wall jamb (16) is also suggested. In both cases, it is done from the outside of the shower area.
SILICONE
8
9
S
HOURS
19
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