Alumax M-R94Z User Manual

M-R94Z
INSTRUCTION MANUAL
Corner Round Shower door
08.10
M010
Please keep this manual and product code number for future reference and
replacement parts ordering if necessary.
GENERAL INSTRUCTIONS
It is recommended that you wear safety glasses at all times during the installation.
INSTALLATION OVER CERAMIC TILES
Silicone should be used to seal the gap where the ceramic tiles meet the panel.
If your shower door is to be installed over ceramic tiles, the tiles should lay completely under the wall jamb.
NOTICE
Caulking: no sealant is required inside the shower. Unless otherwise stated.
Some models are equipped with clear sealing gaskets.
CARE FOR YOUR SHOWER DOOR
Never use scouring powder pads or sharp instru­ments on metal pieces or glass panels. An occa­sional wiping down with a mild soap diluted in water is all that is needed to keep the panels and alumi­num parts looking new.
We recommend wiping the glass panels with a squeegee after each use.
Product are subject to change without
notice.
2
TOOLS AND MATERIAL REQUIRED
INSTALLATION MANUAL
LONG NOSE LOCKING PLIER (X2)
MALLET
PENCIL
SCREWDRIVERS
SILICONE
CUTTING PLIER
DRILL
BLOCK
TAPE MEASURE
LEVEL
*
To install the shower door on ceramic tiles, use a 1/4’’ drill bit for ceramic tiles
1/4˝& 1/8˝ DRILL BITS
SCISSOR
2 PEOPLE REQUIRED
3
INSTALLATION OF COMPONENTS
FOLLOW INSTALLATION STEPS REQUIRED FOR THE MODEL
INSTALLATION MANUAL
STEP 1
Wall Jambs Installation
see page 6-8
STEP 2
• Fix panel assembly
see page 8-10
STEP 3
• Door panel
assembly
see page 10-11
STEP 7
• Secure the expanders
see page 22
STEP 8
• Support bars installation
see page 23
STEP 6
• Fix panel
installation
see page 20-22
STEP 4
• Cut the bottom gasket
• Bottom gasket
installation
see page 12-15
Q M T R
STEP 5
• Door panel installation & hinges
see page 16-19
HINGES
PARTS LISTING
STEP 9
• Accessories installation
see page 24-25
14
19
15
20
HARDWARE
16
21
• Sealing
see page 26
17
22
STEP 10
18
4
PARTS LISTING
INSTALLATION MANUAL
1
11
8
10
2
HINGE
3
4
5
7
11
12
HINGE
9
6
10
13
8
HINGE
12
HINGE
9
1
2
3
4
5
2
7
ITEM PARTS QTY
1 2
2 2
3 2
4 2
5 2
6 1
7 2
8 4
9 2
10 2
11 2
12 2
13 2
ITEM
14 4
15 7
16 7
17 7
18 6
19 6
20 2
21 2
22 2
PAN SELF-DRILLING SCREW # 8- 1-1/4”
SUPPORT BAR
WALL JAMB (REGULAR PUNCH)
HINGED FIXED PANEL
EXPANDER
GASKET
ALUMINUM THRESHOLD
ALUMINIUM “U” CHANNEL
HINGE
BOTTOM DOOR GASKET
DOOR PANEL
SIDE PANEL GASKET
KNOB
MAGNETIC DOOR GASKET
PARTS
SPACING BLOCKS
WALL PLUG
SCREW CAP
BACK SCREW CAP
PAN SELF DRILLING SCREW# 8- 3/8”
FLAT HEAD SCREW # 6- 1-1/4”
CLEAR SETTING BLOCK
CLEAR SETTING BLOCK
QTY
5
INSTALLATION MANUAL
1
1a.
Cut-out the template before installation.
1b.
Place the template on the threshold of the base.
1b
WALL JAMBS INSTALLATION
1a
1c.
Use the template to locate the wall jambs position on the base. Level and mark the position of the wall jambs on the wall.
6
2
2
1c
INSTALLATION MANUAL
1
1d.
Drill holes using Ø1/8’’ drill bit and use the wall jambs holes as reference.
1e.
Remove the wall jambs.
1f.
Insert one drop of silicone in each hole in the wall before inserting the wall plug.
1g.
Before replacing the wall jambs on the base remove the template and add a drop of silicone on the bottom back of the wall jambs as illustrated.
WALL JAMBS INSTALLATION (CONTINUED)
1d
15
15
1e
1f
1g
7
INSTALLATION MANUAL
1
Screw the two wall jambs into the wall plugs by using screws
1h.
1 1/4’’ (x6). Ensure verticality with the level.
1i.
Place some silicone inside the bottom of the wall jamb.
WALL JAMBS INSTALLATION (CONTINUED)
1h
19
1i
2
2a.
Install the U channel temporarily. To have a correct U channel as shown.
2a
8
panel glass into the
place the
FIX PANEL ASSEMBLY
3
RESPECT THE
DIMENSION THAT IS
INDICATED BELOW.
7
5/16”
INSTALLATION MANUAL
2
2b.
Slide temporarily the two panel assemblies into the two wall jambs .
2c.
Level the glass panels and lock the position by clamping the wall jambs and expander with pliers.
2b 2c
3
FIX PANEL ASSEMBLY(CONTINUED)
3
COVER THE PLIER’S TEETH
BEFOREHAND TO
AVOID SCRATCHING THE
ALUMINUM PARTS.
2d.
Unscrew the rear side of the 4 hinges as illustrated.
2d
8
*Handle showed is model (Q)
9
INSTALLATION MANUAL
2
Fasten the front side and one of the rear side component of the hinges to the panels as illustrated.
2e.
Use the provided hex. Key.
FIX PANEL ASSEMBLY(CONTINUED)
2e
3
Screw the two handles on the doors
3a.
as illustrated.
3a
DOOR PANEL ASSEMBLY
10
10
12
10
Use a mallet to install the magnetic gaskets on the door panels.
3b.
3b
INSTALLATION MANUAL
DOOR PANEL ASSEMBLY (CONTINUED)3
13
THE MAGNETIC GASKETS AND THE DOOR PANNELS
SHOULD BE ALIGNED ON
THE TOP.
Fix Panel Side
Fix Panel Side
Magnetic door gasket side
11
INSTALLATION MANUAL
4
4a.
Cut the bottom gaskets with the following path using cutting pliers.
4a
1
5/8”
5/8”
2
CUT THE BOTTOM GASKET
Magnetic door gasket side
9
INTERIOR
SHOWER SIDE
5/8”
6
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
5/8”
5
3
INTERIOR
SHOWER SIDE
4
8
7
INTERIOR
SHOWER SIDE
9
3/8”
12
INTERIOR
SHOWER SIDE
5/8”
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
INSTALLATION MANUAL
4
4b.
4b
INTERIOR
SHOWER SIDE
CUT THE BOTTOM GASKET (CONTINUED )
Hinges Side
5
INTERIOR
SHOWER SIDE
5/8”
1
5/8”
2
5/8”
5/8”
6
9
3/8”
3
8
7
INTERIOR
SHOWER SIDE
4
INTERIOR
SHOWER SIDE
10
1/8”
INTERIOR
SHOWER SIDE
13
INSTALLATION MANUAL
4
4c.
Use a mallet to install the bottom gaskets on the door panels.
BOTTOM GASKET INSTALLATION (CONTINUED)
Magnetic door gasket side
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
Fix Panel Side
9
INTERIOR
SHOWER SIDE
14
4c
9
9
BOTTOM GASKET INSTALLATION (CONTINUED)4
4d.
Place the 4 spacing blocks under the bottom gaskets as illustrated.
INSTALLATION MANUAL
4d
14
INTERIOR
SHOWER SIDE
14
15
INSTALLATION MANUAL
5
5a.
Place the door centered on the base threshold. Level and align the holes of the doors and
5a
DOOR PANEL INSTALLATION
panels.
2 PEOPLE REQUIRED
16
INTERIOR
SHOWER SIDE
LEVEL GLASS PANELS TO
ALIGN THE HOLES.
INTERIOR
SHOWER SIDE
INSTALLATION MANUAL
5
5b.
Fasten the remaining rear side component of the hinges to the doors as illustrated. Use the provided hex. Key.
INTERIOR
SHOWER SIDE
DOOR PANEL INSTALLATION (CONTINUED)
2 PEOPLE REQUIRED
5b
*Handle showed is model (Q)
17
INSTALLATION MANUAL
5
5c.
Adjust the wall jambs and expanders so that the doors are closing properly. The magnetic gaskets must be aligned and in contact.
DOOR PANEL INSTALLATION (CONTINUED)
5c
Top view
18
INSTALLATION MANUAL
5
Level and mark the position of the U channel on the base.
5d.
DOOR PANEL INSTALLATION (CONTINUED)
5d
Remove the back side of the hinges the door and panels .
5e.
5e
19
6a.
Place the U channels on the position marks.
Drill holes through the U channels using Ø1/8’’ drill bit .
6b.
INSTALLATION MANUAL
FIX PANEL INSTALLATION 6
6a
6b
7
7
1”
Remove the two U channels.
6c.
Insert one drop of silicone in each hole in the base before replacing the aluminum “U” channels.
6d.
Screw the two aluminum
6e.
into the base by using screws 1 1/4’’ (x2).
1”
20
6c 6d
6e
20
INSTALLATION MANUAL
6
6f.
Place the clear setting blocks 1 over the screws .
6g.
Insert the two Level the glass panels and if necessary use also the clear setting blocks 2 (#22) .
6f
panels into the wall jambs and the aluminium “U” channels and clamp the expanders to the wall jambs.
6g
21
FIX PANEL INSTALLATION (CONTINUED)
Use a mallet to install the side gasket on the two panels.
6h
Place the lip side towards the inside of the shower.
6h
11
The side gaskets
must touch
the base!
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
21
INSTALLATION MANUAL
6
6i.
Replace the doors on the base threshold.
Reinstall the back side of the hinges.
6j.
6k.
Remove the spacing blocks and make sure that magnetic gaskets are still aligned and in contact.
6i 6j
FIX PANEL INSTALLATION (CONTINUED)
6k
INSTALLATION DE LA BARRES DE SUPPORT /
22
7
7a.
Secure the panels with the screws 3/8” (x6) ensuring that the magnetic gaskets are still in contact . Place the caps on the heads of apparent screws.
7b.
Remove the plier after
pannels
the are secured.
7a
SECURE THE EXPANDERS
REMOVE THE
PLIERS.
7b
17
18
16
INSTALLATION MANUAL
8
8a.
Loosen the glass clip. Align the slotte to the
panel. The slotted screw head should
be on the inside of the shower.
8b.
Rest the support bar on the inside the tub. Level it and trace an arc on the wall.
8c.
Isolate the wall bracket and drill a hole, us­ing a 1/4˝ drill bit through the wall. Locate the position of this hole by way of the wall bracket. Insert a wall plug.
8d.
Secure the wall bracket to the wall by way of the screw. Assemble the cylindrical joint to the wall bracket.
panel
SUPPORT BARS INSTALLATION
8a
1
8b
8e.
Secure the glass fastener and wall bracket screws to complete the installation process.
8c
8d
8e
23
INSTALLATION MANUAL
9
9a
Place temporarily the aluminum threshold at a distance of 1/8” from the two “U” channels towards the outside of the shower.
9b
Mark on the base the position of the threshold .
INTERIOR
SHOWER SIDE
1/8”
ACCESSORIES INSTALLATION
9a
Top view
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
9
7
1/8”
6
1/8”
24
9b
INTERIOR
SHOWER SIDE
6
INTERIOR
SHOWER SIDE
9b
INSTALLATION MANUAL
9
9c
Apply a bead of silicone to the underside of the threshold.
9d
Replace the threshold on the base on the line marked previously .
ACCESSORIES INSTALLATION (CONTINUED)
9c
9d
6
INTERIOR
SHOWER SIDE
25
INSTALLATION MANUAL
10
10a
Silicone the outside of the shower, around the wall jamb, below of the panels and the exterior side of the aluminium threshold and around the U channels.
10b
Wait 24 hours before using the shower to dry the silicon.
SEALING
26
10a
10a
10b
HOURS
Loading...