Alumax M-CDPY-66 User Manual

M-CDPY-66
INSTRUCTION MANUAL
Curved glass Panel and door
07.10
M001
Please keep this manual and product code number for future reference and
replacement parts ordering if necessary.
Read this manual carefully and completely before proceeding.
It is recommended that you wear safety glasses at all times during the installation.
INSTALLATION OVER CERAMIC TILES
Silicone should be used to seal the gap where the ceramic tiles meet the panel.
If your shower door is to be installed over ceramic tiles, the tiles should lay completely under the wall jamb.
NOTICE
Caulking: no sealant is required inside the shower. Unless otherwise stated.
Some models are equipped with clear sealing gaskets.
CARE FOR YOUR SHOWER DOOR
Never use scouring powder pads or sharp instru­ments on metal pieces or glass panels. An occa­sional wiping down with a mild soap diluted in water is all that is needed to keep the panels and alumi­num parts looking new.
We recommend wiping the glass panels with a squeegee after each use.
Product are subject to change without
notice.
2
INSTALLATION MANUAL
STEP 1
FRM2-448 FRM2-460
Congurations possible / Possible congurations
BASE SOLD SEPARETLY.
Base LEFT
INSTALLATION OF COMPONENTS
STEP 3
Suport Bar Installation
FRM2-472
Base
RIGHT
STEP 5
see page 10-12
Wall Jambs Installation
see page 6-7
STEP 2
Fix Panel Installation
see page 8-10
STEP 4
Insert The Magnetic Gasket
(Fix Panel)
Door Assembly
see page 13-16
STEP 6
Accesories Installation
see page 17-19
STEP 7
Handle Installation
see page 13
Caulking
see page 20
STEP 8
see page 19
3
INSTALLATION MANUAL
PS66
*
LONG NOSE LOCKING PLIER
SCREWDRIVERS CUTTING PLIER
TAPE MEASURE
SILICONE
LEVEL
DRILL
PENCIL
MALLET
1/4˝& 1/16˝ DRILL BITS
5/16” HEX NUT DRIVER
* To install the shower door on ceramic tiles, use a 1/4’’ drill bit for ceramic tiles.
HARDWARE
17
16
Hinges
Q M T R
13
14
15
18
Handles
A B C D E
4
PARTS LISTING
INSTALLATION MANUAL
HINGE
9
4
2
9
HINGE
5
11
6
12
7
1
3
HANDLE
8
10
ITEM PARTS QTY
1
2
3
4
5
6 MAGNETIC DOOR GASKET 1
7 MAGNETIC SIDE PANEL GASKET 1
8 HANDLES 1
9 HINGE
10 GLASS SUPPORT 2
11 THRESHOLD 1
12 SUPORT BAR 1
BOTTOM DOOR GASKET 1
WALL JAMB 1
DOOR PANEL 1
SIDE PANEL 1
WALL SIDE GASKET 1
2
ITEM HARDWARE QTY
13 WALL PLUG # 1/4” x 1” 3
14 SCREW CAP 4
15 BACK SCREW CAP 4
16 PAN SELF DRILLING SCREW #8-3/8” 3
17 PAN HEAD SELF DRILLING SCREW # 8 - 1 1/4” 3
18 SETTING BLOCK 2
5
INSTALLATION MANUAL
PS66
1
Use a measuring tape and pencil to
1a.
mark the center of the threshold of the base.
INTERIOR
SHOWER SIDE
WALL JAMB INSTALLATION
1a
1b
Place the wall jamb against the wall so that the holes are located towards the interior of the shower. Center the opening of the wall jamb on the line marked previously. Ensure verticality with a level. Mark the holes position with a pencil using the holes of the wall jamb for reference.
1b
INTERIOR
SHOWER SIDE
1
6
INSTALLATION MANUAL
PS66
1
1c
Drill the holes in the wall with Ø1/4’’ drill bit intented for ceramic tiling .
Insert one drop of silicone in each hole in the wall before inserting the
1d
wall plug (x3) .
1e
Apply silicone at the bottom of the wall jamb on the side that goes on the wall as illustrated.
1f
Ensure verticality with the level. Screw the wall jamb on to the wall using the screws 1 1/4’’ (x3) .
1g
Apply silicone on the inside of the wall jamb as illustrated.
WALL JAMB INSTALLATION (CONTINUED)
1c
1d 1f
1e
13
1
1g
1
INTERIOR
SHOWER SIDE
17
7
INSTALLATION MANUAL
PS66
2
2a
Place glass supports (x2) on the bottom of the
2b
Slide the
2c
Mark the glass supports locations on the base.
panel temporarily into the wall jamb.
2a
1”
TOP VIEW
panel.
FIXED PANEL INSTALLATION
MAKE SURE TO PLACE THE GLASS
SUPPORTS AS ILLUSTRATED.
3
TOP VIEW
1”
2b
10
10
2c
8
INSTALLATION MANUAL
2
2d
Remove the panel and the glass supports.
2e
Reposition the glass supports on the base using the line marked previously. Use a 1/16” drill bit to drill holes into the base through the glass supports.
Remove the clips and insert one drop of silicone in each hole in the base.
2f
2g
Screw the glass supports by using the screws supplied.
FIXED PANEL INSTALLATION (CONTINUED)
2d
2e
TOP VIEW
2f 2g
10
9
INSTALLATION MANUAL
2
2h
Reposition the panel in place ensuring that it is placed inside the glass supports. Clamp the wall jamb.*
COVER THE PLIER’S TEETH
AVOID SCRATCHING THE ALUMINUM
panel to the
BEFOREHAND TO
PARTS.
FIXED PANEL INSTALLATION (CONTINUED)
2h
3
3a
Place temporarily the suport bar on the top of the panel. Ensure verticality with a level and mark the position on the wall.
3a
1”
SUPPORT BAR INSTALLATION
12
10
INSTALLATION MANUAL
3
SUPPORT BAR INSTALLATION
Remove the suport bar and
3b
end component (A) with the provided Key.
Replace the wall end component on the wall using the marked lines.
3c
Use a 1/4” drill bit to drill a hole into the wall through the wall end component (A).
3d
Apply a bead of silicone in the hole and insert a wall plug. Use a screw to secure the wall end component (A) to the wall .
take apart the wall
3b
3c
A
B
Wall end component
A
3d
11
INSTALLATION MANUAL
3
Reposition the suport bar as illustrated.
3e
To ease subsequent installation on the panel insert bar in the wall end component (A) on a horizontal plane as shown. Make sure you insert the clear gasket as shown before installing it on the
Level support bar and tighten the set screws.
3f.
fastener and wall bracket screws to complete the installation process.
pannel .
Secure the glass
12
SUPPORT BAR INSTALLATION
3e
TOP VIEW
A
B
Gaine claire
Clear gasket
3f
B
3
12
12
INSTALLATION MANUAL
4
INSERT THE MAGNETIC GASKET (FIX PANEL)
4a
Use a mallet to install the magnetic gasket on the panel. Make sure it touches the base.
INTERIOR
SHOWER SIDE
4a
6
5
5a
Fasten the hinges to the door as illustrated. Use the provided hex. Key.
DOOR INSTALLATION
B
5a
INTERIOR
SHOWER SIDE
A
B
INTERIOR
SHOWER SIDE
9
INTERIOR
SHOWER SIDE
A
Front side of the Hinge
A -
B
B -
2
B
Back side of the Hinge
13
INSTALLATION MANUAL
5
Use a mallet to install the
5b
magnetic gasket on the door as illustrated.
Use the two wood blocks that are
5c
supplied to place the door on the center of the base threshold .
Adjust the glass panels.
5d
Adjust the hinges positions in reference to the door panel to ensure contact between backplate gasket and the wall. The magnetic gaskets must be aligned and in contact.
5b
DOOR INSTALLATION (CONTINUED)
6
INTERIOR
SHOWER SIDE
2
5c
5d
2 PEOPLE REQUIRED
5c
18
18
14
INSTALLATION MANUAL
5
5e
Mark the hinges and drilling locations on the wall
Remove the door temporarily and drill holes in
5f
each location .
5g
Insert one drop of silicone in each hole before inserting the wall plug (x4) .
Remove the hinges
5h
ake apart the hinge’s front part (A) with the
T
provided hex Key.
lace the hinge’s front part (A)on the wall using
P
the marked lines and screw it in place using the screws supplied.
DOOR INSTALLATION (CONTINUED)
5e
INTERIOR
SHOWER SIDE
5f
5g
5h
B
A
A
5h
15
INSTALLATION MANUAL
5
Reposition the door .
5j
Place on the door the hinge’s back side (B) and screw it in place using the screws supplied.
DOOR INSTALLATION (CONTINUED)
5j
A
B
INTERIOR
SHOWER SIDE
5k
Secure the panel with the screws 3/8” (x3) ensuring that the magnetic gaskets are still in contact .
5l
Remove the wood blocks.
5k
5l
15
16
14
16
REMOVE THE WOOD BLOCKS.
INSTALLATION MANUAL
6
The gasket must be installed inside the shower.
6a
Insert the bottom gasket as illustrated.
6b
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
ACCESSORIES INSTALLATION
SWIPE THE EDGE OF THE DOOR PANEL CLEAN TO ENSURE THAT THE
ADHESIVE GASKET ADHERES TO THE PANEL.
TOP VIEW
6b
9
4
5
INTERIOR
SHOWER SIDE
17
INSTALLATION MANUAL
5
6
Trace the location of the door on the base (when closed).
6c
ACCESSORIES INSTALLATION (CONTINUED)
6c
18
To have a correct
6d.
place the threshold against the wall and the glass support before adding the silicone.
6d
11
5
6 ACCESSORIES INSTALLATION (CONTINUED)
6e
Apply a bead of silicone to the underside of the threshold before replacing it on the base.
6e
INSTALLATION MANUAL
7
HANDLE INSTALLATION
7a
See sheet for installation, install the handle as shown.
*
HANDLE
8
19
INSTALLATION MANUAL
PS66
8
8a
Silicone the outside of the shower unit between the wall and the wall jamb (Fig.1), below the side of the aluminum threshold (Fig.3).
8b
Wait 24 hours before using the shower to allow the silicon to dry.
SEALING
panel (Fig.2) and on the exterior
INTERIOR
SHOWER SIDE
8a
(1)
20
(3)
(3)
(2)
8b
HOURS
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