Alumax L-523 User Manual

L-503X-32 L-513X-32
L-523X-32 L-523TBX-32
L003
Please keep this manual and product code number for future reference
and replacement parts ordering if necessary.
GENERAL INSTRUCTIONS
- Read this manual carefully and completely before
- It is recommended that you wear safety glasses at all
INSTALLATION OVER CERAMIC TILES
- Silicone should be used to seal the gap where the ceramic
- If your shower door is to be installed over ceramic tiles, the
NOTICE
- Caulking: no sealant is required inside the shower.
- Some models are equipped with clear sealing gaskets.
proceeding.
times during the installation.
tiles meet the xed panel.
tiles should lay completely under the wall jamb.
Unless otherwise stated.
CARE FOR YOUR SHOWER DOOR
- Never use scouring powder pads or sharp instruments on
metal pieces or glass panels.
An occasional wiping down with a mild soap diluted in
water is all that is needed to keep the panels and
aluminum parts looking new.
- We recommend wiping the glass panels with a squeegee
after each use.
Product specications are subject to change
without notice.
503X-32
GUIDE D’INSTALLATION | INSTRUCTION MANUAL
PARTS LISTING
3
4
1
2
2
6
5
6
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 2
3 S U P P O R T B A R 2
4 C O R N E R C L I P 4
5 B O T T O M C L I P 2
6 L O N G B O T T O M C L I P 2
1
503X-32
INSTRUCTION MANUAL
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
LONG NOSE LOCKING PLIER
PENCIL
Small xed panelCorner clipsLong bottom clips
ACRYLIC DRILL BIT
DRILL
INSTALLATION OF COMPONENTS
SILICONESCREWDRIVERS
1/4”
LEVELTAPE MESURE
CERAMIC TILE DRILL BIT
see page 12
Bottom clips
see page 9
Front panelSupport bar
see page 10
2
513X-32
INSTRUCTION MANUAL
PARTS LISTING
3
4
1
8.3
2
8.2
11.1
2
HARDWARE
WALL PLUG #6-1
8.1
11.2
SCREW #8-3/8
7
11.3
SCREW #8-1 1/4
a
11.4
6
SCREW CAP
b
5
6
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 2
3 S U P P O R T B A R 2
4 C O R N E R C L I P 4
5 B O T T O M C L I P 4
6 L O N G B O T T O M C L I P 2
7 W A L L J A M B 1
8 . 1 E X P A N D E R 1
8 . 2 R E T U R N P A N E L 1
8 . 3 G A S K E T 1
1 1
1 1 . 1 W A L L P L U G # 6 - 1 4
1 1 . 2 S E L F D R I I L L I N G S C R E W # 8 - 3 / 8 3
1 1 . 3 S E L F D R I L L I N G S C R E W # 8 - 1 1 / 4 3
1 1 . 4 S C R E W C A P # 8 / 8 4
H A R D W A R E
5
3
513X-32
LONG NOSE LOCKING PLIER
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
ACR YLIC DRILL BIT
INSTRUCTION MANUAL
SILICONESCREWDRIVERS
1/4”
PENCIL
Small xed panelCorner clipsLong bottom clips
see page 12
DRILL
INSTALLATION OF COMPONENTS
LEVELTAPE MESURE
CERAMIC TILE DRILL BIT
Front panelSupport bar
see page 10
Bottom clips
see page 9
Return panel panelBottom clips
see page 14
4
523X-32
INSTRUCTION MANUAL
PARTS LISTING
4
2
8.2
5
8.3
8.1
7
1
3
HARD WARE
11.1
8.3
8.2
WALL PLUG #6-1
2
8.1
7
11.2
11.3
11.4
SCREW #8-3/8
SCREW #8-1 1/4
a
b
SCREW CAP
6
5
6
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 2
3 S U P P O R T B A R 2
4 C O R N E R C L I P 4
5 B O T T O M C L I P 6
6 L O N G B O T T O M C L I P 2
7 W A L L J A M B 2
8 . 1 E X P A N D E R 2
8 . 2 R E T U R N P A N E L 2
8 . 3 G A S K E T 2
1 1
1 1 . 1 W A L L P L U G # 6 - 1 8
1 1 . 2 S E L F D R I L L I N G S C R E W # 8 - 3 / 8 6
1 1 . 3 S E L F D R I L L I N G S C R E W # 8 - 1 1 / 4 6
1 1 . 4 S C R E W C A P # 8 / 8 8
H A R D W A R E
5
5
523X-32
INSTRUCTION MANUAL
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
LONG NOSE LOCKING PLIER
PENCIL
Small xed panel
Corner clips
Long bottom clips
ACRYLIC DRILL BIT
DRILL
LEVELTAPE MESURE
INSTALLATION OF COMPONENTS
SILICONESCREWDRIVERS
1/4”
CERAMIC TILE DRILL BIT
Front panelSupport bar
see page 10
see page 12
Bottom clips
see page 9
Return panel Bottom clips
see page 14
6
523TBX-32
INSTRUCTION MANUAL
PARTS LISTING
4
2
8.2
5
8.3
8.1
3
7
HARD WARE
11.1
1
9.2
9.3
WALL PLUG #6-1
2
11.2
9.1
10
SCREW #8-3/8
11.3
SCREW #8-1 1/4
a
7
11.4
SCREW CAP
b
6
5
6
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 2
3 S U P P O R T B A R 2
4 C O R N E R C L I P 4
5 B O T T O M C L I P 6
6 L O N G B O T T O M C L I P 2
7 W A L L J A M B 1
8 . 1 E X P A N D E R 1
8 . 2 R E T U R N P A N E L 1
8 . 3 G A S K E T 1
9 . 1 E X P A N D E R 1
9 . 2 R E T U R N P A N E L 1
9 . 3 G A S K E T 1
1 0 T O W E L B A R 1
1 1
1 1 . 1 W A L L P L U G # 6 - 1 8
1 1 . 2 S E L F D R I I L L I N G S C R E W # 8 - 3 / 8 3
1 1 . 3 S E L F D R I L L I N G S C R E W # 8 - 1 1 / 4 3
1 1 . 4 S C R E W C A P # 8 / 8 8
H A R D W A R E
5
7
523TBX-32
LONG NOSE LOCKING PLIER
PENCIL
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
ACR YLIC DRILL BIT
DRILL
LEVELTAPE MESURE
INSTRUCTION MANUAL
SILICONESCREWDRIVERS
1/4”
CERAMIC TILE DRILL BIT
Small xed panelCorner clipsLong bottom clips
see page 12
INSTALLATION OF COMPONENTS
Front panelSupport bar
see page 10
Bar á serviette
Towel bar
see page 16
Bottom clips
see page 9
Return panel Bottom clips
see page 14
8
BOT
1
1a.
Using the measuring tape, mark the center of the threshold of the base. Find the center of the exposed base and draw a line to the center of the threshold. The line must be perpendicular . Place both bottom clips (5) along the line of the center of threshold. Mark the screw location following the dimensions shown in the drawing. Dimensions on the drawing are for ABN3672 base installation.
TOM CLIPS INSTALLATION
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
1a
5
center of exposed base
Remove the bottom clips to drill the base
1b.
using #1/8” drill bit.
1c.
Apply
silicone into the groove at the bottom of the clip and around the hole dirlled. Fasten the bottom clips to the base using the provided screws. Place the gaskets into bottom clips slots.
1b
1c
13.25”
335mm
13.25”
335mm
center of threshold
CLEAR GASKET
5
5
9
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
2
2a.
2b.
2c.
2d.
SUPPORT BARS INSTALLATION
Take apart the end component of the support bar with the provided Allen Key.
Transfer the position of the bottom clip (5) to the back wall. At 82” from the threshold mark the position (center of the cylinder A) for the support bar end component mounting.
Drill the back wall using a 1/4”drill bit.
Apply a bead of silicone in each hole and insert the wall plugs. Proceed to fasten the wall end components onto the wall.
ø
2d
2a
2c
3
B
WALL END COMPONENT
A
2b
MIN 82” | MAX. 82 1/4”
2e.
To ease subsequent installation on the front panel. Insert bar (3) in the component wall (A) on a horizontal plane as shown. Tighten the set screws.
2e
DISTANCE FROM TOP OF THRESHOLD TO CENTER OF WALL END COMPONENT
5
A
3
B
A
10
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
2
2f.
CONTINUED
Place the front xed panel into the bottom clips (5) attached to the base. Insert the clear gasket as shown. Then Loosen and rotate support bar to grab the front panel.
2f
B
B
CLEAR GASKET
5
CLEAR GASKET
Level support bar. Tighten the set screws.
2g.
B
INTERIOR
SHOWER SIDE
2g
5
A
A
B
INTERIOR
SHOWER SIDE
11
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
3
LONG BOTTOM CLIPS INSTALLATION
CORNER CLIPS INSTALLATION
3a.
Temporarily install the corner clips(4) onto the glass panels (1 & 2). Align the edge of the small return panels onto the back face of the front panel as shown in the detail. Holding the glasses from the front install corner clip front plate onto front panel slots. Slide the corner clip until it meets the side xed panel holes. proceeds to tighten the black plates of corner clip from the inside of the shower.
Level the small glass panels by adjusting
the corner clips.
A second person
3a
FRONT PANEL
2
2
1
1
1
8
2
3b.
Place the long bottom clip (6)right at the edge of the glass (2). Mark on the base its location.
3b
FRONT PANEL
INTERIOR
SHOWER SIDE
2
EDGE
6
12
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
3
3c.
3d.
CONTINUED
Remove the small xed panel by unscrewing the corner clip back plate. On the marked position drill the base with a drill bit 1/8”. Put silicone onto the bottom clip bottom face groove and around the hole. Fasten it to the base with screw #6-1”.
Install the provided gasket.
Placed inside the shower silicone seal along the corner between the glass panels all the way long trough out the corner clips.
3c
6
CLEAR GASKET
3d
INTERIOR
SHOWER SIDE
INTERIOR
SHOWER SIDE
13
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
4
THIS INSTALLATION PROCEDURE APPLIES FOR ALL RETURN PANEL INSTALLATIONS REGARDLESS QUANTITY OR ADITTIONAL FIXTURE AS TOWEL BAR.
4a.
Using a measuring tape, mark the center of the threshold of the base
Using the marking established in the
4b.
previous step, run a second line up the wall. Use a level to ensure verticality of this line.
RETURN PANEL INSTALLATION
4a
7
4b
4c.
Place the wall jamb (7) onto the wall while
ensuring that the wall jamb slotted holes are centered to the center line. The side holes of the wall jamb should face the interior of the shower . Drill holes using a Ø1/8 ½ drill bit, through the wall using the wall jamb slotted holes as reference.
Insert a drop of silicone into each hole
4d.
made in the previous step. Insert a wall plug (11.1) into each hole and from there the wall jamb can be repositioned and permanently fastened using self drilling screws #8-1 1/4 (11.3).
4c
INTERIOR
SHOWER SIDE
7
11.1
11.3
4d
14
INSTRUCTION MANUAL
503X, 513X, 523X, 523TBX
4
4e.
Slide the return panel assembly into the
4f.
CONTINUED
Place the bottom clips (5) for return panel on the line traced previously following dimension shown on the plan view. Mark the screw location.
Remove temporary the bottom clips to drill the base using #1/8” drill bit. Put silicone onto the bottom clip bottom face groove and around the hole. Finally, fasten the bottom clips to the base using the provided screws. Place the gaskets into bottom clips slots.
wall jamb (7) and through the bottom clips slots. Once the return panel has been adjusted, secure the expander (8.1 & 9.1) to the wall jamb (7) by way of a clamp so as to keep the return panel level.
4e
5
4 1/4"
5
30 3/8"
5
5
4g.
Fasten tightly the bottom clips set screws
(5).
Secure the wall jamb (7) to the expander
4h.
(8.1 & 9.1) by using.#8- 3/8 screws (11.2), as well as screw caps (11.4).
4f
8
9.1
8.1
8
11.2
11.4
5
7
7
15
INSTRUCTION MANUAL
523TBX
5
5a.
5b.
TOWEL BAR INSTALLATION
Install the towel bar (10) as illustrated.
Silicone seal the exterior of the shower along the wall. Fill gap between glass panels and base surrounding the bottom clips (8).
5a
9.2
10
10
5b
HOURS
16
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