Alumax L-423 User Manual

L-303X-32
L-423X-32
L-423TBX-32
L005
Please keep this manual and product code number for future reference
and replacement parts ordering if necessary.
2 PEOPLES REQUIRED
GENERAL INSTRUCTIONS
proceeding.
- It is recommended that you wear safety glasses at all
times during the installation.
INSTALLATION OVER CERAMIC TILES
- Silicone should be used to seal the gap where the ceramic
tiles meet the xed panel.
- If your shower door is to be installed over ceramic tiles, the
tiles should lay completely under the wall jamb.
NOTICE
- Caulking: no sealant is required inside the shower.
Unless otherwise stated.
- Some models are equipped with clear sealing gaskets.
CARE FOR YOUR SHOWER DOOR
- Never use scouring powder pads or sharp instruments on
metal pieces or glass panels.
An occasional wiping down with a mild soap diluted in
water is all that is needed to keep the panels and
aluminum parts looking new .
- We recommend wiping the glass panels with a squeegee
after each use.
Product specications are subject to change
without notice.
303X
INSTRUCTION MANUAL
PARTS LISTING
8
3.1
3.3
3.2
4
HARD WARE
7
11.1
2
WALL PLUG #6-1
11.2
SCREW #8-3/8
11.3
SCREW #8- 1 1/4
11.4
5
1
6
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 1 3 .1 R E T U R N P A N E L 1 3 .2 G A S K E T 1 3 .3 E X P A N D E R 1
4 W A L L J A M B 1
5 B O T T O M G L A S S C L I P 4
6 L O N G B O T T O M C L I P 1
7 S U P P O R T B A R 1
8 C O R N E R C L I P 4
1 1 1 1 .1 W A L L P L U G # 6 - 1 4 1 1 .2 S E L F D R I I L L I N G S C R E W # 8 - 3 /8 3 1 1 . 3 S E L F D R I L L I N G S C R E W # 8 - 1 1 / 4 3 1 1 . 4 S C R E W C A P # 8 / 8 4
H A R D W A R E
a
b
SCREW CAP
1
303X
LONG NOSE LOCKING PLIER
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
ACRYLIC DRILL BIT
INSTRUCTION MANUAL
SILICONESCREWDRIVERS
1/4”
PENCIL
Return panel Bottom clips
see page 7-8
Front panel Corner clips Bottom clips
TAPE MESURE
DRILL
LEVEL
INSTRUCTION OF COMPONENTS
CERAMIC TILE DRILL BIT
Support bar
see page 1 1-12
Corner clips Long bottom clip
see page 9-10
see page 13-14
2
423X
INSTRUCTION MANUAL
PAR TS LISTING
3.1
3.2
4
3.3
8
HARDWARE
7
9.2
2
4
11.1
WALL PLUG #6-1
9.3
11.2
SCREW #8-3/8
11.3
9.1
SCREW #8- 1 1/4
a
11.4
5
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 1 3 . 1 R E T U R N P A N E L 1 3 . 2 G A S K E T 1 3 . 3 E X P A N D E R 1
4 W A L L J A M B 2
5 B O T T O M G L A S S C L I P 6
6 L O N G B O T T O M C L I P 1
7 S U P P O R T B A R 1
8 C O R N E R C L I P 4 9 . 1 R E T U R N P A N E L 1 9 . 2 G A S K E T 1 9 . 3 E X P A N D E R 1
1 1 1 1 . 1 W A L L P L U G # 6 - 1 8 1 1 . 2 S E L F D R I L L I N G S C R E W # 8 - 3 / 8 6 1 1 . 3 S E L F D R I L L I N G S C R E W # 8 - 1 1 / 4 6 1 1 . 4 S C R E W C A P # 8 / 8 8
1
6
H A R D W A R E
5
b
SCREW CAP
3
423X
INSTRUCTION MANUAL
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
LONG NOSE LOCKING PLIER
PENCIL
Return panelBottom clips
see page 7-8
ACRYLIC DRILL BIT
DRILL
LEVELTAPE MESURE
INSTRUCTION OF COMPONENTS
SILICONESCREWDRIVERS
1/4”
CERAMIC TILE DRILL BIT
Support bar
see page 1 1-12
Front panelCorner clipsBottom clips
see page 9-10
Small xed panelCorner clipsLong bottom clip
see page 13-14
4
423TBX
INSTRUCTION MANUAL
PARTS LISTING
3.1
3.3
4
3.2
8
HARD WARE
7
9.2
2
4
11.1
WALL PLUG #6-1
9.3
11.2
SCREW #8-3/8
10
11.3
9.1
11.4
SCREW #8- 1 1/4
a
b
SCREW CAP
5
I T E M # P A R T S Q T Y
1 F I X E D P A N E L 1
2 S M A L L R E T U R N P A N E L 1 3 . 1 R E T U R N P A N E L 1 3 . 2 G A S K E T 1 3 . 3 E X P A N D E R 1
4 W A L L J A M B 2
5 B O T T O M G L A S S C L I P 6
6 L O N G B O T T O M C L I P 1
7 S U P P O R T B A R 1
8 C O R N E R C L I P 4 9 . 1 R E T U R N P A N E L 1 9 . 2 G A S K E T 1 9 . 3 E X P A N D E R 1
1 0 T O W E L B A R 1
1 1 1 1 . 1 W A L L P L U G # 6 - 1 8 1 1 . 2 S E L F D R I I L L I N G S C R E W # 8 - 3 / 8 6 1 1 . 3 S E L F D R I L L I N G S C R E W # 8 - 1 1 / 4 6 1 1 . 4 S C R E W C A P # 8 / 8 8
1
6
H A R D W A R E
5
5
423TBX
INSTRUCTION MANUAL
TOOLS AND MATERIALS REQUIRED
1/8”
1/4”
LONG NOSE LOCKING PLIER
PENCIL
Return panelBottom clips
see page 7-8
ACRYLIC DRILL BIT
DRILL
LEVELTAPE MESURE
INSTRUCTION OF COMPONENTS
SILICONESCREWDRIVERS
1/4”
CERAMIC TILE DRILL BIT
Support bar
see page 1 1-12
Towel bar
Front panelCorner clipsBottom clips
see page 9-10
see page 16
Small xed panelCorner clipsLong bottom clip
see page 13-14
6
INSTRUCTION MANUAL
303X, 423X, 423TBX
1
THIS INSTALLATION PROCEDURE APPLIES FOR ALL RETURN PANELS INSTALLATION REGARDLESS QUANTITY OR ADITTIONAL FIXTURE AS TOWEL BAR.
1a.
1b.
RETURN PANEL INSTALLA
Using a measuring tape, mark the center of the threshold of the base.
Using the marking established in the previous step, run a second line up the wall. Use a level to ensure verticality of this line.
TION
4
1a
1b
Place the wall jamb (4) onto the wall while
1c.
ensuring that the wall jamb slotted holes are centered to the center line. The side holes of the wall jamb should face the interior of the shower .
Drill holes using a Ø1/8 ½ drill bit, through the wall using the wall jamb slotted holes as reference.
1d.
Insert a drop of silicone into each hole made in the previous step. Insert a wall plug (11.1) into each hole and from there the wall jamb can be repositioned and permanently fastened using self drilling screws #8-1 1/4 (11.3).
11.3
INTERIOR
SHOWER SIDE
11.1
4
1c
1d
7
INSTRUCTION MANUAL
303X, 423X, 423TBX
1
1e.
1f.
CONTINUED
Place the bottom clips (5) for return panel on the line traced previously following dimension shown on the plan view . Mark the screw location.
Remove temporary the bottom clips to drill the base using #1/8” drill bit. Put silicone onto the bottom clip bottom face groove and around the hole. Finally , fasten the bottom clips to the base using the provided screws.Place the gaskets into bottom clips slots.
Slide the return panel assembly into the wall jamb (4) and through the bottom clips slots.
Once the return panel has been adjusted,
secure the expander (3.1) (9.1) to the wall jamb (4) by using a clamp to keep the return panel leveled.
1e
30 3/8" (77cm)
4 1/4" (11cm)
5
5
5
1g.
Tighten
Secure the wall jamb (4) to the expander
1h.
the bottom clips set screws(5).
(3.1) (9.1) by using.#8- 3/8 screws (11.2), as well as screw caps (11.4)
1f
1h
3.3
11.4
3.1
8
4
11.2
1g
8
4
8
INSTRUCTION MANUAL
303X, 423X, 423TBX
2
BOTTOM CLIPS INSTALLATION
CORNER CLIPS INSTALLATION
Fasten bottom clips (5) at both sides of the
2a.
front panel (1) at approximately 3 ½” from the edges.
2b.
Temporarily install the corner clip (8) on the panels (1 & 3). Align the front panel (1) to the edge of the return panel (3) as shown. Install the front plate of the corner clip in the slotted holes and slide it into the holes of the return panel (1). A second person proceeds to tighten the black plates of corner clip from the inside of the shower . Make the necessary adjustments and level the front panel (1) by adjusting the corner clip.
2b
3
holes
slots
1
FRONT PANEL
1
3
1
8
2a
3 1/2”
2
2c.
Mark on the base the location of bottom clips (5).
2c
FRONT PANEL
1
3
INTERIOR
SHOWER SIDE
5
9
INSTRUCTION MANUAL
303X, 423X, 423TBX
2
2d.
2e.
CONTINUED
Remove the front panel (1) by disassembling the corner clip back plate. Drill pilot hole on the base with Ø1/8” drill bit according to marking.
Remove the bottom clips from the front xed panel (1).
Apply silicone sealant into the groove on
the underside of the piece and around pilot holes. Fasten the bottom clips (5) to the base with # 6 –1” provided screws and replace the gasket.
2d
1
2e
5
Reinstall the front panel (1) by sliding into
2f.
the bottom clips (5). Level all panels prior to tightening the corner clips back plates and bottom clips set screws.
2f
INTERIOR
SHOWER SIDE
10
INSTRUCTION MANUAL
303X, 423X, 423TBX
3
3a.
3b.
3c.
3d.
SUPPORT BAR INSTALLATION
Take apart the end component (A) of the support bar with the provided Allen Key.
Transfer the position of the bottom clip (5) to the back wall. At 82” from the threshold mark the position (center of the cylinder ) for the support bar end component (A) mounting
Drill the back wall using a Ø1/4”drill bit.
Apply a bead of silicone in each hole and
insert the wall plug. Proceed to fasten the wall end components (A) onto the wall.
3a
3b
7
B
WALL END COMPONENT
A
3c
7.2
3d
MIN 82” | MAX. 82 1/4”
DIST ANCE FROM TOP OF THRESHOLD TO CENTER OF WALL END COMPONENT
To ease subsequent installation on the front
3e.
panel. Insert bar (B) in the component wall
(A) on a horizontal plane as shown.
Tighten the set screws.
3e
5
A
7
B
11
INSTRUCTION MANUAL
303X, 423X, 423TBX
3
3h.
CONTINUED
Insert the clear gasket as shown. Then
Loosen and rotate support bar to grab the
front panel.
3h
B
CLEAR GASKET
3g.
Level support bar. Tighten the set screws.
B
INTERIOR
SHOWER SIDE
3g
A
B
INTERIOR
SHOWER SIDE
12
INSTRUCTION MANUAL
303X, 423X, 423TBX
4
LONG BOTTOM CLIPS INSTALLATION
CORNER CLIPS INSTALLATION
4a.
Temporarily install the corner clip (8) on the
glass panels (1 & 2). Align the small panel
(2) to the edge of the front panel (1) as
shown. Install the front plate of the corner
clip in the slotted holes and slide it into the
holes of the small panel (2).
A second person proceeds to tighten the
black plates of corner clip from the inside of
the shower .
Make the necessary adjustments and level
the small panel (2) by adjusting the corner
clip.
4a
FRONT PANEL
2
1
1
1
8
2
2
Place the long bottom clip (6) right along
4b.
the edge of the glass (2). Mark on the base
its location.
4b
FRONT PANEL
8
EDGE
INTERIOR
SHOWER SIDE
13
INSTRUCTION MANUAL
303X, 423X, 423TBX
4
4c.
4d.
CONTINUED
Remove the small xed panel by
unscrewing the corner clip back plate.
On the marked position drill the base with a
drill bit 1/8”. Put silicone onto the bottom
clip bottom face groove and around the
hole.
Fasten it to the base with screw #6-1”.
Install the provided gasket.
Level the small xed panel and adjust its
position according to the frontal panel
through the corner clips.
4c
1
2
For 56308 - 56309 models.
4e.
You might want to nish installation before
sealing the shower.
For 56307 placed inside the shower
silicone seal de corner between the glass
panels all the way long trough out the
corner clips. Go to page 16 for complete
sealing instructions.
4d
4e
INTERIOR
SHOWER SIDE
14
INSTRUCTION MANUAL
423TBX
5
5a.
5b.
TOWEL BAR INSTALLATION
For 5638 - 56309 congurations.
If installation of return panel has not been
performed yet please, refer to step #1 to
complete the installation.
For 56309 install the towel bar(10) as
illustrated.
5a
9.1
Model L-423TBX
Model L-423X
10
5b
10
15
SILICONE SEAL THE SHOWER DOOR
6
Seal the exterior of the shower along
6a.
the wall with silicone. Fill gap between
the glass panels and base surrounding
the bottom clips (5).
Inside the shower seal along the corner
6b.
between the glass panels by passing
trough the center of the corner clips (8)
with silicone.
INSTRUCTION MANUAL
303X, 423X, 423TBX
6a
5
6b
INTERIOR
SHOWER SIDE
HOURS
8
Picture shown - model 423TBX
16
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