Alumax L-312 User Manual

Walk-in Shower System
L-201X-25, L-202X-25
L-311TBX-25, L-312TBX-25
L-311X-25, L-312X-25
L-201X-34, L-202X-34
L-311X-34, L-312X-34
L-311TBX-34, L-312TBX-34
L001
08.10
Please keep this manual and product code number for future reference and re-
placement parts ordering if necessary.
2 PEOPLE REQUIRED
GENERAL INSTRUCTIONS
It is recommended that you wear safety glasses at all times during the installation.
INSTALLATION OVER CERAMIC TILES
Silicone should be used to seal the gap where the ceramic tiles meet the panel.
If your shower door is to be installed over ceramic tiles, the tiles should lay completely under the wall
jamb.
NOTICE
Caulking: no sealant is required inside the shower. Unless otherwise stated.
Some models are equipped with clear sealing gaskets.
CARE FOR YOUR SHOWER DOOR
Never use scouring powder pads or sharp instru­ments on metal pieces or glass panels. An occa­sional wiping down with a mild soap diluted in water is all that is needed to keep the panels and alumi­num parts looking new.
We recommend wiping the glass panels with a squeegee after each use.
Product
are subject to change without
notice.
201X-25, 202X-25
INSTALLATION MANUAL
PARTS LISTING
HARDWARE
11.1
WALL PLUG #6-1
HINGE
11.2
1
11.3
11.4
11.5
SPACING BLOCK
HINGE
ITEM # PARTS QTY
SCREW #8-3/8
SCREW #8-1 1/4
SCREW CAP
1 DOOR PANEL 1
2.1 FIXED PANEL 1
2.2 EXPANDER 1
2.3 GASKET 1
3 WALL JAMB 1
4 HINGE 2
5 BOTTOM GLASS CLIP 2
6 SUPPORT BAR 1
7 BOTTOM DOOR GASKET 1
8 SIDE GASKET 1
11 HARDWARE
11.1 WALL PLUG #6-1 4
11.2 SELF DRIILLING SCREW #8-3/8 3
11.3 SELF DRILLING SCREW #8-1 1/4 3
11.4 SCREW CAP #8/8 4
11.5 SPACING BLOCK 2
4
201X-25, 202X-25
INSTALLATION MANUAL
TOOLS AND MATERIAL REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support Bar
see page 18-19
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
INSTALLATION OF COMPONENTS
Hinges
Door panel
see page 21
Return panel
Bottom clips
see page 16-17
Side gasket
Door bottom
see page 20
5
311X-25, 312X-25
INSTALLATION MANUAL
PARTS LISTING
6
4
HARDWARE
11.1
11.2
CHEVILLE #6-1
WALL PLUG #6-1
VIS # 8-3/8
SCREW #8-3/8
HINGE
8
9.2
9.3
11.3
VIS # 8-1 1/4
SCREW #8-1 1/4
9.1
11.4
CAPUCHON COUVRE-VIS
SCREW CAP
11.5
HINGE
BLOC ESPACEUR
SPACING BLOCK
5
4
7
ITEM NO. PARTS QTY
1 DOOR PANEL 1
2.1 FIXED PANEL 1
2.2 EXPANDER 1
2.3 GASKET 1
3 WALL JAMB 2
4 HINGE 2
5 BOTTOM GLASS CLIP 4
6 SUPPORT BAR 1
7 BOTTOM DOOR GASKET 1
8 SIDE GASKET 1
9.1 RETURN PANEL 1
9.2 EXPANDER 1
9.3 GASKET 1
11 HARDWARE
11.1 WALL PLUG #6-1 8
11.2 SELF DRIILLING SCREW #8-3/8 6
11.3 SELF DRILLING SCREW #8-1 1/4 6
11.4 SCREW CAP #8/8 8
11.5 SPACING BLOCK 2
6
311X-25, 312X-25
INSTALLATION MANUAL
TOOLS AND MATERIAL REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
Support Bar
see page 18-19
CUTTING PLIER LEVELTAPE MEASURE
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
INSTALLATION OF COMPONENTS
Hinges
Door panel
see page 21
Return panel
Bottom clips
see page 16-17
Side gasket
Door bottom
see page 20
7
311TBX-25, 312TBX-25
GUIDE D’INSTALLATION INSTALLATION MANUAL
PARTS LISTING
6
HARDWARE
4
8
9.2
11.1
WALL PLUG #6-1
HINGE
9.3
10
9.1
11.2
SCREW #8-3/8
11.3
SCREW #8-1 1/4
11.4
11.5
HINGE
SPACING BLOCK
5
4
7
ITEM NO. PARTS QTY
1 DOOR PANEL 1
2.1 FIXED PANEL 1
2.2 EXPANDER 1
2.3 GASKET 1
3 WALL JAMB 2
4 HINGE 2
5 BOTTOM GLASS CLIP 4
6 SUPPORT BAR 1
7 BOTTOM DOOR GASKET 1
8 SIDE GASKET 1
9.1 RETURN PANEL 1
9.2 EXPANDER 1
9.3 GASKET 1
10 TOWEL BAR 1
11 HARDWARE
11.1 WALL PLUG #6-1 8
11.2 SELF DRIILLING SCREW #8-3/8 6
11.3 SELF DRILLING SCREW #8-1 1/4 6
11.4 SCREW CAP #8/8 8
11.5 SPACING BLOCK 2
5
SCREW CAP
8
311TBX-25, 312TBX-25
INSTALLATION MANUAL
TOOLS AND MATERIAL REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support Bar
see page 18-19
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
INSTALLATION OF COMPONENTS
Hinges
Door panel
see page 21
Return panel
Bottom clips
see page 16-17
Towel Bar
see page 22
Side gasket
Door bottom
see page 20
9
201X-34, 202X-34
HINGE
INSTALLATION MANUAL
PARTS LISTING
HARDWARE
11.1
WALL PLUG #6-1
1
11.2
11.3
11.4
11.5
HINGE
ITEM NO. PARTS QTY
1 DOOR PANEL 1
2.1 FIXED PANEL 1
2.2 EXPANDER 1
2.3 GASKET 1
3 WALL JAMB 1
4 HINGE 2
5 BOTTOM GLASS CLIP 2
6 SUPPORT BAR 1
7 BOTTOM DOOR GASKET 1
8 SIDE GASKET 1
11 HARDWARE
11.1 WALL PLUG #6-1 4
11.2 SELF DRIILLING SCREW #8-3/8 3
11.3 SELF DRILLING SCREW #8-1 1/4 3
11.4 SCREW CAP #8/8 4
11.5 SPACING BLOCK 2
SCREW #8-3/8
SCREW #8-1 1/4
SCREW CAP
SPACING BLOCK
10
201X-34, 202X-34
INSTALLATION MANUAL
TOOLS AND MATERIAL REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support Bar
see page 18-19
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
INSTALLATION OF COMPONENTS
Hinges
Door panel
see page 21
Return panel
Bottom clips
see page 16-17
Side gasket
Door bottom
see page 20
11
INSTALLATION MANUAL
311X-34, 312X-34
PARTS LISTING
HARDWARE
HINGE
HINGE
9.2
9.3
11.1
WALL PLUG #6-1
11.2
SCREW #8-3/8
11.3
SCREW #8-1 1/4
11.4
SCREW CAP
11.5
SPACING BLOCK
ITEM NO. PARTS QTY
1 DOOR PANEL 1
2.1 FIXED PANEL 1
2.2 EXPANDER 1
2.3 GASKET 1
3 WALL JAMB 2
4 HINGE 2
5 BOTTOM GLASS CLIP 4
6 SUPPORT BAR 1
7 BOTTOM DOOR GASKET 1
8 SIDE GASKET 1
9.1 RETURN PANEL 1
9.2 EXPANDER 1
9.3 GASKET 1
11 HARDWARE
11.1 WALL PLUG #6-1 8
11.2 SELF DRIILLING SCREW #8-3/8 6
11.3 SELF DRILLING SCREW #8-1 1/4 6
11.4 SCREW CAP #8/8 8
11.5 SPACING BLOCK 2
12
INSTALLATION MANUAL
311X-34, 312X-34
TOOLS AND MATERIAL REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
Support Bar
see page 18-19
CUTTING PLIER LEVELTAPE MEASURE
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
INSTALLATION OF COMPONENTS
Hinges
Door panel
see page 21
Return panel
Bottom clips
see page 16-17
Side gasket
Door bottom
see page 20
13
311TBX-34, 312TBX-34
HINGE
PARTS LISTING
9.2
9.3
INSTALLATION MANUAL
HARDWARE
11.1
WALL PLUG #6-1
11.2
SCREW #8-3/8
11.3
SCREW #8-1 1/4
11.4
11.5
HINGE
ITEM NO. PARTS QTY
1 DOOR PANEL 1
2.1 FIXED PANEL 1
2.2 EXPANDER 1
2.3 GASKET 1
3 WALL JAMB 2
4 HINGE 2
5 BOTTOM GLASS CLIP 4
6 SUPPORT BAR 1
7 BOTTOM DOOR GASKET 1
8 SIDE GASKET 1
9.1 RETURN PANEL 1
9.2 EXPANDER 1
9.3 GASKET 1
10 TOWEL BAR 1
11 HARDWARE
11.1 WALL PLUG #6-1 8
11.2 SELF DRIILLING SCREW #8-3/8 6
11.3 SELF DRILLING SCREW #8-1 1/4 6
11.4 SCREW CAP #8/8 8
11.5 SPACING BLOCK 2
SCREW CAP
SPACING BLOCK
14
311TBX-34, 312TBX-34
INSTALLATION MANUAL
TOOLS AND MATERIAL REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support Bar
see page 18-19
DRILL SILICONESCREWDRIVERS
1/4˝& 1/8˝ DRILL BITS
MALLET BLOCK
INSTALLATION OF COMPONENTS
Hinges
Door panel
see page 21
Panneau de retour
Supports inférieurs
Return panel
Bottom clips
voir page 16-17 see page 16-17
Towel Bar
see page 22
Side gasket
Door bottom
see page 20
15
INSTALLATION MANUAL
1
THIS INSTALLATION PROCEDURE APPLIES FOR ALL RETURN PANELS INSTALLATION REGARD­LESS OF QUANTITY OR ADDITIONAL FIXTURE SUCH AS TOWEL BAR.
Using a measuring tape, mark the center of the
1a.
threshold of the base.
Using the marking established in the previous
1b.
step, run a second line up the wall. Use a level to ensure verticality of this line.
FIXED PANEL INSTALLATION
201X, 202X, 311X, 312X, 311TBX, 312TBX
3
1a
1c.
Place the wall jamb (3) onto the wall while ensuring that the wall jamb slotted holes are centered to the center line. The side with holes of the wall jamb should face the interior of the shower. Drill holes using a Ø1/8˝ drill bit, through the wall using the wall jamb slotted holes as refer­ence.
Insert a drop of silicone into each hole made in
1d.
the previous step. Insert a wall plug (11.1) into each hole and from there the wall jamb can be repositioned and permanently fastened using self drilling screws #8-1 1/4 (11.3).
1b
INTERIOR
SHOWER SIDE
3
1c
11.3
11.1
1d
16
INSTALLATION MANUAL
201X, 202X, 311X, 312X, 311TBX, 312TBX
1
1e.
Place the bottom clips (5) for return panel on the line traced previously following dimension shown on the plan view. Mark the screw location. Remove temporary the bottom clips to drill the base using #1/8” drill bit. Put silicone onto the bottom clip bottom face groove and around the hole. Finally, fasten the bottom clips to the base using the provided screws. Place the gaskets into bottom clips slots.
1f.
Slide the return panel assembly into the wall jamb (3) and through the bottom clips slots. Once the return panel has been adjusted, secure the expander (2.2) (9.1) to the wall jamb (3) by way of a clamp so as to keep the return panel level.
CONTINUED
1e.
4 1/4”
5
30 3/8”(56301-56302-56303)
21”(4301-4302-4303)
5
5
1g.
Tighten the bottom clips set screws (5).
Secure the wall jamb (3) to the expander (2.2)
1h.
(9.1) by using #8- 3/8 screws (11.2), as well as screw caps (11.4).
5
1g
1f
8
3
3.3
2.1
2.2
3.1
1h
11.2
11.4
3
17
INSTALLATION MANUAL
201X, 202X, 311X, 312X, 311TBX, 312TBX
2
2a.
Take apart the end component (A) of the sup­port bar with the provided Allen Key.
2b.
Transfer the position of the bottom clip (8) to the back wall. At 82” from the threshold mark the position (center of the cylinder ) for the support bar end component (A) mounting
2d.
Drill the back wall using a Ø1/4”drill bit.
SUPPORT BAR INSTALLATION
2a
6
B
2b
WALL END COMPONENT
A
2c
A
2d
2e.
Apply a bead of silicone in each hole and insert the wall plug. Proceed to fasten the wall end components (A) onto the wall.
To ease subsequent installation on the front
2f.
panel. Insert bar (6) in the component wall (A) on a horizontal plane as shown. Tighten the set screws.
2e
MIN 82” | M AX. 8 2 1/4”
DIS TANCE FROM TOP O F TH RES HOLD TO C ENT ER OF WALL EN D C OMPONE NT
5
6
A
B
18
INSTALLATION MANUAL
201X, 202X, 311X, 312X, 311TBX, 312TBX
2
2h.
Insert the clear gasket as shown. Then Loosen and rotate support bar to grab the front panel.
CONTINUED
2h
B
Clear Gasket
2g.
Level support bar. Tighten the set screws.
.
B
INTERIOR
SHOWER SIDE
5
2g
A
B
INTERIOR
SHOWER SIDE
19
INSTALLATION MANUAL
201X, 202X, 311X, 312X, 311TBX, 312TBX
3
Align the panel side gasket to the glass
3a.
panel edge. Insert it with a x x 1/2˝ block and a mallet. Trim the excess using the cut­ting plier.
3b.
Cut the bottom door gasket (7) as illustrated. The lip should be about 3/4˝ longer than the rest.
Rest the door panel (1) on a fat surface. With
3c.
the mallet, insert the bottom door gasket (7) at the bottom of the door. Make sure the lip faces the shower side. Install the 2 spacing blocks (11.5) onto the bottom lip of the gasket (7).
3a
GASKETS INSTALLATION
INTERIOR
SHOWER SIDE
8
2.1
8
2.1
INTERIOR
SHOWER SIDE
2.1
1
3b
Lèvre
Lip
7
3c
7
INTERIOR
11.5
7
SHOWER SIDE
1
8
7
11.5
20
HINGES INSTALLATION
4
4a.
Fasten one side of the hinges (4) onto the
panel (2.1). Do not tighten all the way for
this step to allow other door (1) adjustments.
4b.
Place the door panel vertically next to the panel (2.1). The holes for the hinges should be aligned.
INSTALLATION MANUAL
201X, 202X, 311X, 312X, 311TBX, 312TBX
4a
INTERIOR
SHOWER SIDE
1
4
4c.
Fasten the hinge on the door (1).The door panel must be leveled before tightening the hinges completely.
Remove the spacing blocks (11.5).
4d.
4d
5d
4b
11.5
4c
11.5
4
21
INSTALLATION MANUAL
201X, 202X, 311X, 312X, 311TBX, 312TBX
5
5a.
For 4302 - 4303 - 56302 -56303 - 4302 ­4303 - 56302 - 56303. If installation of return panel (9.1) has not been performed yet please, refer to step #1 to complete the installation.
Install the towel bar (10) as illustrated.
5b.
TOWEL BAR INSTALLATION
5a
9.1
MODEL: 311TBX - 312TBX
MODEL: 311X - 312X
5b
10
22
INSTALLATION MANUAL
SILICONE SEAL THE SHOWER DOOR
6
6a.
Seal the exterior of the shower along the wall with silicone. Fill gap between the glass pan­els and base surrounding the bottom clips (5).
201X, 202X, 311X, 312X, 311TBX, 312TBX
HOURS
5
23
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