Alumax L-210 User Manual

Walk-in Shower System
L-100X-41
L-210X-33, L-210X-41
L-210TBX-33, L-210TBX-41
L006
08.10
Please keep this manual and product code number for future reference
and to order replacement parts if necessary.
- Read this manual carefully and completely before proceeding.
- It is recommended that you wear safety glasses at all times during the installation.
● INSTALLATION OVER CERAMIC TILES
- Silicone should be used to seal the gap where the
ceramic tiles meet the
- If your shower door is to be installed over ceramic tiles, the tiles should lay completely under the wall jamb.
panel.
NOTICE
- Caulking: no sealant is required inside the shower. Unless otherwise stated.
- Some models are equipped with clear sealing gaskets.
CARE FOR YOUR SHOWER DOOR
- Never use scouring powder pads or sharp instruments on metal pieces or glass panels. An occasional wiping down with a mild soap diluted in water is all that is needed to keep the panels and aluminum parts looking new.
- We recommend wiping the glass panels with a squeegee after each use.
without notice.
100X-41
INSTALLATION MANUAL
PARTS LISTING
4
1.2 1.3
2
1.1
3
ITEM NO. PARTS QTY
1.1 FIXED PANEL 1
1.2 EXPANDER 1
1.3 GASKET 1
2 WALL JAMB 1
3 BOTTOM GLASS CLIP 2
4 SUPPORT BAR 1
7.1 WALL PLUG #6-1 4
7.2 SELF DRILLING SCREW #8-3/8 3
7.3 SELF DRILLING SCREW #8-1 1/4 3
7.4 SCREW CAP #8-8 4
4
100X-41
INSTALLATION MANUAL
TOOLS REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support bar
See page 15-16
DRILL SILICONESCREWDRIVERS
Ø1/4˝& Ø1/8˝ DRILL BITS
2˝
1/2˝
6˝
MALLET BLOCK
COMPONENTS INSTALLATION
• Return panel
• Bottom clips
See page 13-14
5
210X-33
INSTALLATION MANUAL
PARTS LISTING
4
1.2
1.3
1.3
1.2
2
1.1
1.1
2
3
3
ITEM NO. PARTS QTY
1.1 FIXED PANEL 2
1.2 EXPANDER 2
1.3 GASKET 2
2 WALL JAMB 2
3 BOTTOM GLASS CLIP 4
4 SUPPORT BAR 1
7.1 WALL PLUG #6-1 8
7.2 SELF DRILLING SCREW #8-3/8 6
7.3 SELF DRILLING SCREW #8-1 1/4 6
7.4 SCREW CAP #8-8 8
6
210X-33
INSTALLATION MANUAL
TOOLS REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support bar
See page 15-16
DRILL SILICONESCREWDRIVERS
Ø1/4˝& Ø1/8˝ DRILL BITS
2˝
1/2˝
6˝
MALLET BLOCK
COMPONENTS INSTALLATION
• Return panel
• Bottom clips
See page 13-14
7
210X-41
2
1.2
1.3
1.1
INSTALLATION MANUAL
PARTS LISTING
4
5.3
5.2
5.1
2
3
3
ITEM NO. PARTS QTY
1.1 FIXED PANEL 1
1.2 EXPANDER 1
1.3 GASKET 1
2 WALL JAMB 2
3 BOTTOM CLIP 4
4 SUPPORT BAR 1
5.1 RETURN PANEL 1
5.2 EXPANDER 1
5.3 GASKET 1
7.1 WALL PLUG #6-1 8
7.2 SELF DRILLING SCREW #8-3/8 6
7.3 SELF DRILLING SCREW #8-1 1/4 6
7.4 SCREW CAP #8-8 8
8
210X-41
INSTALLATION MANUAL
TOOLS REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
Support bar
CUTTING PLIER LEVELTAPE MEASURE
See page 15-16
DRILL SILICONESCREWDRIVERS
Ø1/4˝& Ø1/8˝ DRILL BITS
2˝
1/2˝
6˝
MALLET BLOCK
COMPONENTS INSTALLATION
• Return panel
• Bottom clips
See page 13-14
9
210TBX-33
2
INSTALLATION MANUAL
PARTS LISTING
4
1.21.3
5.25.3
5.11.1
2
6
3
3
ITEM NO. PARTS QTY
1.1 FIXED PANEL 1
1.2 EXPANDER 1
1.3 GASKET 1
2 WALL JAMB 2
3 BOTTOM GLASS CLIP 4
4 SUPPORT BAR 1
5.1 RETURN PANEL 1
5.2 EXPANDER 1
5.3 GASKET 1
6 TOWEL BAR 1
7.1 WALL PLUG #6-1 8
7.2 SELF DRILLING SCREW #8-3/8 6
7.3 SELF DRILLING SCREW #8-1 1/4 6
7.4 SCREW CAP #8-8 8
10
210TBX-33
INSTALLATION MANUAL
TOOLS REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support bar
See page 15-16
DRILL SILICONESCREWDRIVERS
Ø1/4˝& Ø1/8˝ DRILL BITS
2˝
1/2˝
6˝
MALLET BLOCK
COMPONENTS INSTALLATION
• Return panel
• Bottom clips
See page 13-14
• Towel bar
See page 17
11
210TBX-41
1.2
INSTALLATION MANUAL
PARTS LISTING
4
1.3
1.1
5.3
5.2
5.1
2
2
6
3
3
ITEM NO. PARTS QTY
1.1 FIXED PANEL 1
1.2 EXPANDER 1
1.3 GASKET 1
2 WALL JAMB 2
3 BOTTOM CLIP 4
4 SUPPORT BAR 1
5.1 RETURN PANEL 1
5.2 EXPANDER 1
5.3 GASKET 1
6 TOWEL BAR 1
7.1 WALL PLUG #6-1 8
7.2 SELF DRIILLING SCREW #8-3/8 6
7.3 SELF DRILLING SCREW #8-1 1/4 6
7.4 SCREW CAP #8-8 8
12
210TBX-41
INSTALLATION MANUAL
TOOLS REQUIRED
LONG NOSE LOCKING PLIER
PENCIL
CUTTING PLIER LEVELTAPE MEASURE
Support bar
See page 15-16
DRILL SILICONESCREWDRIVERS
Ø1/4˝& Ø1/8˝ DRILL BITS
2˝
1/2˝
6˝
MALLET BLOCK
COMPONENTS INSTALLATION
• Towel bar
See page 17
13
100X, 210X, 210TBX
INSTALLATION MANUAL
1
THIS INSTALLATION PROCEDURE APPLIES FOR ALL RETURN PANELS INSTALLATION REGARDLESS OF QUANTITY OR ADDITIONAL FIXTURE SUCH AS TOWEL BAR.
1a.
Using a measuring tape, mark the center of the
FIXED PANEL INSTALLATION
threshold of the base.
Using the marking established in the previous step,
1b.
run a second line up the wall. Use a level to ensure verticality of this line.
Place the wall jamb (2) onto the wall while ensur-
1c.
ing that the wall jamb slotted holes are centered to the center line. Moreover, the side holes of the wall jamb should face the interior of the shower. Proceed to drilling, using a Ø1/8˝ drill bit, through the wall using the wall jamb slotted holes as reference.
2
1a
1b
1d.
Insert a drop of silicone into each hole made in the previous step. Insert a wall plug (7.1) into each hole and from there the wall jamb can be repositioned and permanently fastened using #8-1 1/4 (7.3).
INTERIOR
SHOWER SIDE
2
1c
7.1
7.3
1d
14
100X, 210X, 210TBX
INSTALLATION MANUAL
INSTALLATION MANUAL
1
1e.
Place the bottom clips (3) for return panel on the line traced previously following dimension shown on the plan view. Mark the screw location. Remove temporary the bottom clips to drill the base using Ø1/8” drill bit. Put silicone onto the bottom clip bottom face groove and around the hole. Finally, fasten the bottom clips to the base using the provided screws. Place the gaskets into bottom clips slots.
1f.
Slide the return panel assembly (1.1) into the wall jamb (2) and through the bottom clips slots. Once the return panel (1.1) has been adjusted, secure the expander (1.2) to the wall jamb (2) by way of a clamp so as to keep the return panel level.
CONTINUED
1e.
3
4 1/4” (11cm)
30” (76cm) [56312-56313]
37” (15cm) [56310-6310-6311]
3
1g.
Tighten the bottom clips set screws (3).
By way of #8- 3/8 screws (7.2), as well as screw
1h.
caps (7.4) secure the wall jamb (2) to the expander (1.2).
1g
3
1f
8
2
3.3
1.1
3.1
1.2
1h
7.2
7.4
INTERIOR
3
SHOWER SIDE
INTERIOR
SHOWER SIDE
2
15
100X, 210X, 210TBX
SUPPORT BAR INSTALLATION
2
2a.
Take apart the end component (A) of the support bar (4) with the provided Allen Key.
2a
INSTALLATION MANUAL
4
B
A
Wall end component
Transfer the position of the bottom clip (3) to the
2b.
back wall. At 82” (208cm) from the threshold mark the position (center of the cylinder ) for the support bar wall end component.
2c.
Drill the back wall using a Ø1/4”drill bit.
2d.
Apply a bead of silicone in the hole and insert the wall plug. Proceed to fasten the wall end components (A) onto the wall.
2b
2c
A
2d
MIN 82” (208cm) | MAX. 82 1/4” (209cm)
DISTANCE FROM TOP OF THRESHOLD TO CENTER OF WALL END COMPONENT
2e.
To ease subsequent installation on the front panel (1.1). Insert bar (4) in the wall end component (A) on a horizontal plane as shown. Tighten the set screws.
1.1
3
4
2e
B
16
A
100X, 210X, 210TBX
INSTALLATION MANUAL
2
2f.
Loosen and rotate support bar to grab the front
CONTINUED
panel. Make sure you insert the clear gasket as shown.
2f
B
Clear gasket
2g.
Level support bar. Tighten the set screws.
.
B
INTERIOR
SHOWER SIDE
5
2g
A
B
INTERIOR
SHOWER SIDE
17
210TBX
INSTALLATION MANUAL
3
3a.
L-210TBX
If the return panel hasn’t been installed yet, refer to step
1e – 1h to complete the installation.
TOWEL BAR INSTALLATION
3a
5
4 1/4” (11cm)
30” (76cm) [56312-56313]
5
3b.
Install the towel bar (6) as illustrated.
6
3b
CONFIGURATION L-210TBX
CONFIGURATION L-210X
18
100X, 210X, 210TBX
CAULKING
4
4a.
Silicone seal the exterior of the shower along the wall. Fill gap between glass panels and base surrounding the bottom clips (3).
INSTALLATION MANUAL
S
HOURS
19
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