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An Alcoa Company ®
Tel:
800-643-1514
Fax:
www.alumaxbath.com
870-234-3181
390c CONTINUOUS HINGE
FRAMELESS DOOR KIT
STIKSTALL
INSTRUCTION SUPPLEMENT
This Alumax 390c Continuous Hinge door panel kit is designed to
be installed in our StikStall framework with an inline panel (391), a
return panel (392), an inline and a return panel (393), a neo-angle
unit (394), or between two inline panels (395).
To ensure correct installation, this instruction supplement (packed
with a glazed or KD door panel kit) is designed to be used with a
StikStall Installation Instruction sheet (391, 392, 393, 394, 395) that
will be packaged with the corresponding StikStall frame kit. Each
step in the primary instruction sheet will indicate whether it applies
to all door types or if this supplement should be used.
Page 1 of 5 EPH-N00-06088
6-3-02
390 PARTS LIST
*A. 1 Glazed Door Panel
*B. 1 Strike Jamb with Magnet
*C. 2 Snap-in Fillers
*D. 6 #8 x 1/4" Truss Head Screws
*E. 1 Handle Vinyl
*F. 1 Pull Handle
*G. 1 Drip Rail
*H. 1 Tapered Drip Vinyl
*J. 1 Roll of Double Stick Tape
*K. 1 #6 x 3/8" Pan Head Screws
*L. 1 Set Drip Rail Plugs
*M. 1 Bottom Rail
*N. 1 Rail End Cap
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1
NOTE: Obscure glass doors should be
installed with the rough surface of the glass to the
exterior of the unit. Silk Screened or etched glass
doors should be installed with the patterned surface
to the inside.
Determine which end of the door will be the bottom.
Using a mallet or a hammer and wood block (never
a hammer alone), carefully drive the bottom rail
over the bottom edge of the glass and vinyl, snug
to the factory installed vertical rail. Bottom rail
should be set back from the strike edge of the door.
Trim the excess vinyl even with the ends of the
rails.
2
Press the hinge jamb/door panel assembly
[*A] and strike jamb [*B] (with magnetic strip)
over the wall jamb and/or framing posts. Refer to
Step #1 of the S
proper handing of the door.
Adjust the door panel assembly so there is 1/4"
clearance between the strike jamb and the strike
edge of the glass door panel in the closed position.
Mark the location of the hinge jamb on the wall
jamb (or post).
NOTE: The magnetic strip on the strike jamb
must face the exterior and the door panel must
open outward.
TIKSTALL instruction sheet for the
3
Snap both fillers [*C] into the curb and header
between the hinge and strike jambs with the
raised lips to the exterior. Center the curb filler
between the hinge and strike jamb (use masking
tape to hold in position).
NOTE: The snap-in fillers should be exactly 7/16"
longer than the door panel width.
Page 3 of 5 EPH-N00-06088
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4
Pull the bottom end of the hinge jamb tight to the
curb filler [*C] and plumb the jamb. Drill two 1/8" holes
thru the hinge jamb and into the wall jamb (or post) 3/8"
to 3/4" from the wall and approximately 1/4" vertically
from the ends of the jamb. Drill a third hole centered
between the first two and enlarge the outer holes with a
3/16" drill for clearance on the self-tapping screws. Attach
the hinge jamb/door panel permanently with three #8 x 1/
4" truss head screws [*D].
Slide the header filler [*C] tight against the hinge jamb.
Push the strike jamb [*B] tight against the fillers top and
bottom. With the hinge jamb plumb and both fillers tight
between the two door jambs, the strike jamb also will be
plumb and parallel to the hinge jamb. Attach the strike
jamb in the same manner as the hinge jamb.
5
Slide the door pull handle [*F] with magnet onto the
strike edge of the door panel. Close the door and slide the
handle up or down until the two magnetic strips are
aligned. Use a pencil or masking tape to mark the location
of the handle on the door.
Slip the door handle vinyl [*E] onto the door between the
marks and carefully drive the door handle onto the door
panel. Spraying glass cleaner or water onto the vinyl will
make assembly easier.
Close the door and check for proper operation of the
magnetic catch.
6
Cut the drip rail [*G] to the length of the bottom
rail plus 1 1/4". Clean the inside edge of the bottom door
rail and the flat side of the drip rail thoroughly to
ensure proper adhesion of the double stick tape [*J].
Unroll the tape and carefully attach it to the back of the
drip rail (do not peel the tape backing yet). Insert the
tapered drip vinyl [*H] into the drip rail. Position the
drip rail flush with the bottom of the door panel, 1/16"
from the hinge jamb, then raise the strike side until the
bottom edge of the drip vinyl is parallel to the curb filler
[*C]. Mark the location of each end of the drip rail with
a pencil.
NOTE: Cleaners with alcohol content can dissolve
the adhesive that attaches the drip rail. To prevent
this possibility, place a small bead of clear sealant
at the top of the drip rail where it is attached to the
bottom rail.
EPH-N00-06088
6-3-02
Page 4 of 5
7
Adjust the drip vinyl [*H] by sliding it left or
right until it just touches the curb. Trim the vinyl
flush with the hinge side and notch 1/2" longer
than the drip rail [*G] as shown on the strike side.
Slide the vinyl into the drip rail and secure it on
the hinge side of the drip rail with one #6 x 3/8"
truss head screw [*K].
The drip plug [*L] is supplied with a left and right
hand plug together. Break the two pieces apart
and insert the appropriate plug into the high
(strike) side of the drip rail. Discard the unused
drip plug. Peel off the tape backing [*J] and
carefully press the drip rail to the door in the
marked position.
Page 5 of 5 EPH-N00-06088
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