Alto Shaam 500-E/Deluxe Operation Manual
®
500-E
C a t e r i n g W a r m e r
E l e c t r i c
Models:
500-E
500-E/ Deluxe
• INSTALLATION
500-E/Deluxe
• OPERATION
• MAINTENANCE
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P. O . B o x 4 5 0 • Me n o m on ee Fa l l s , W i s c o n si n 5 3 05 2- 04 5 0 U S A
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
P R I N TE D IN U .S .A .
WEBSITE: www.alto-shaam.com
#819 • 6/07
DELIVERY
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and
report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of
the unit.
UNPACKING
1. Carefully remove the
appliance from the
carton or crate.
NOTE: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
®
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 1.
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
Used to indicate the
presence of a hazard that
will
cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury
or property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.
Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this
appliance is authorized or recommended.
2. This appliance is intended for use in
commercial establishments where all
operators are familiar with the purpose,
limitations, and associated hazards of this
appliance. Operating instructions and
warnings must be read and understood by
all operators and users.
3. Any troubleshooting guides, component
views, and parts lists included in this manual
are for general reference only and are intended
for use by qualified technical personnel.
4. This manual should be considered a
permanent part of this appliance. This
manual and all supplied instructions,
diagrams, schematics, parts lists, notices, and
labels must remain with the appliance if the
item is sold or moved to another location.
NOTE:
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 2.
Site Installation
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
I N S TA L L AT I ON
This appliance, complete with unattached items and
accessories, may be delivered in one or more packages. Check to insure that all accessories that were
ordered have been received with the unit.
Alto-Shaam holding cabinets are designed for the
purpose of maintaining hot food at a temperature
for safe consumption. The unit must be installed on
a level surface in a location that will permit the
equipment to function for its intended purpose and
allow adequate access for proper cleaning and
maintenance.
The appliance must not be used in any area where it
will be affected by steam, grease, dripping water,
high temperatures, or any other severely adverse
conditions.
C L E A RA N C E R E Q U I RE ME N T S
3 inches (76mm)
top, bottom, right and left
N E T W E I G H T
500-E: 59 lb. (27 kg)
500-E/Deluxe: 76 lb. (34 kg)
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 3.
Site Installation
39" (991 mm)
22-1/2" (572 mm)2-1/2" (64 mm)
C
L
19-1/16" (484 mm)
16-13/16" (411 mm)
17-3/16" (437 mm)
Electrical Connection
1-1/2” (38 mm)
from top
25" (635 mm)
®
100F
150
200
250
300
350
OFF
39-1/4" (997 mm)
23-3/16" (589 mm)
8-1/16" (205 mm)
C
L
19-3/8" (493 mm)
13-13/16" (351 mm)
13-1/8" (333 mm)
16-1/8" (409mm)
17-1/8" (434 mm)
21-1/2" (547 mm)
25-9/16" (650 mm)
®
Electrical
Connection
1-5/8” (40mm)
from top
Electrical
Cavity
Cavity
Cavity
I N S TA L L AT I ON
Outside Dimensions
500-E
O P T I ON S & AC CE S S O R I ES
Casters*, 3" (76mm) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14227*
Casters*, 5" (127mm) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4007*
Caster S tand Assembly with 5" (127mm) casters (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15377
Legs*, 6 " (152mm) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5205*
Leg Stan d Assembly, with 6" (152mm) legs (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15378
Pan Slid e Support (2 R EQ UIRED ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11002
Shelf, c hrome plated wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SH-2107
Stand Ba se Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5089*
Stacking Hardware (CE NT ER SUPPOR T, B ETWEE N UN IT S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5091
Transport Door Latches (FACTO RY INS TA LL ATION ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LT-2035
500-E/Deluxe
500-E5 00-E/D eluxe
* s t a nd ba s e as se m bl y mu s t be o r de r ed w he n or de r i ng ca s te r s or le gs
Cabinets can be stacked in multiples. There are four (4) 3/16" (5mm) rounded projections on the top and
bottom of each cabinet to permit stacking A center support stacking hardware kit (E-5091) must be used to
stack the deluxe cabinets.
500-E stacked height: 38-1/ 8" (968mm)
500-E/ Deluxe stacked height: 40-1/ 16" (1018mm)
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 4.
Electrica l Installation
I N S TA L L AT I ON
1. An identification tag is permanently mounted
on the cabinet.
2. Plug the unit into a properly grounded
receptacle ONLY. Arcing will occur when
connecting or disconnecting the unit unless
all controls are in the “OFF” position.
3. Position the unit so the cord is easily accessible
in case of any emergencies. If necessary, a
proper receptacle or outlet configuration, as
required for the unit, must be installed by a
licensed electrician in accordance with
applicable, local electrical codes.
230 V :
To prevent an electrical shock hazard between the
appliance and other appliances or metal parts in
close vicinity, an equalization-bonding stud is
provided. An equalization bonding lead must be
connected to this stud and the other appliances /
metal parts to provide sufficient protection
against potential difference. The terminal is
marked with the following symbol.
NOT E : The appliance must be connected to an
electrical circuit that is protected by an
external GFCI outlet.
EL E CTRIC A L
500-E
500-E/Deluxe
VOLTAGE PHASE CYCLE/HZ AMPS
125 1 50/60 4.0 .50
208-240 1 50/60 4.4 1.10
230 1 50/60 4.3 1.0
230 1 50/60 3.3 .75
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 5.
kW
NE MA
5-15P, 1 5A-125V P LU G
NE MA
6-15P, 1 5A-250V P LU G
CEE 7/7, 220-230V PLUG
User Safety Informat i on
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
STANDARD OPTIONAL
6: #1220 PAN SLIDES
4: #1220 PAN SLIDES
2: #11002 PAN SLIDES
O P E R AT IO N
This appliance is intended for use in commercial
establishments where all operators are familiar with
the purpose, limitations, and associated hazards of
this appliance. Operating instructions and warnings must be read and understood by all operators
and users.
Mak e su r e th e un i t is con n e c ted to th e
app r o priate p o w er source.
1. Use hand protection when handling
hot items.
2. Be certain only hot foods are placed
into the cabinet.
3. To avoid personal injury and damage
to the unit, treat glass with care.
Remember –– glass can shatter.
C A P A CI T Y
Up to approximately 87 lbs. (39.45 kg)
ST AND ARD :
FULL S IZ E PAN S: GAST RO NOR M:
— Thre e (3 ) 12" x 2 0" x 4 " (1/1 : 53 0 x 325 x 1 00 mm)
ONE- HA LF SI ZE P ANS:
— Six (6 ) 12 " x 10" x 4 " ( 1/ 2: 265 x 32 5 x 10 0mm )
OP TIO N:
FULL S IZ E PAN S: GAST RO NOR M:
— Four ( 4) 1 2" x 20 " x 2- 1/2" (1/1 : 53 0 x 325 x 6 5m m)
ONE- HA LF SI ZE P ANS:
— Eigh t (8 ) 12" x 1 0" x 2 -1/2" (1/2 : 26 5 x 325 x 6 5m m)
For the option to accommodate 2-1/2” (65mm) deep pans,
one set of (2) #11002 Pan Slide Supports are required.
Remove the two (2) #1220 Pan Slides Supports from the center
pan position inside the cabinet, and replace with the two (2)
#11002 Pan Slide Supports using the same Pan Slide Mounting
Screws (SC-2268).
HE A T I NG CH ARACTERISTI C S
The cabinet is equipped with a special, low heat
density, heating cable. Through the Halo Heat concept, the heating cable is mounted against the walls
of the warming compartment to provide an evenly
applied, thermostat controlled, heat source. The
design and operational characteristics of the cabinet
eliminate the need for a moisture pan or a heat
circulating fan. Through even heat application,
the quality of a food product is maintained up to
several hours.
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 6.
Manual Control
Bef o r e In i tial Use:
O P E R AT IO N
Clean appliance with a clean, damp cloth and mild
soap solution. Clean and install the pans, shelves
and side racks.
1. Tur n th e r m ostat t o 200 ° F (9 3 ° C) and
pre h e at fo r 30 mi n u tes.
When the thermostat is turned clockwise to an
"ON" position, the indicator light will illuminate
and will remain lit as long as the unit is calling
for heat. Close the ventilation openings inside
the door to accelerate heating.
The indicator light will go OUT when the air
temperature inside the unit reaches the
temperature set by the operator. It will then
cycle “ON/OFF ” at this holding point. Verify the
full preheated temperature with the holding
temperature gauge located on the control panel
of the cabinet.
2. Loa d th e cab i n e t wi th ho t fo od on ly.
3. Res e t th e th e r m ostat t o 16 0 ° F (7 1 °C).
For pot a t o es - 180°F ( 8 2 ° C).
Check to make certain the cabinet door is
securely closed, and reset the thermostat to
160°F (71°C). THIS WILL NOT NECESSARILY
BE THE FINAL SETTING. The proper temperature range for the products being held will
depend on the type and quantity of product.
When holding food for prolonged periods, it is
advisable to periodically check the internal temperature of each item with a food thermometer
to assure maintenance of the proper temperature
range of 140° to 160°F (60° to 71°C).
Verify that the fan in the back of the unit is
operating and turning without any visual
restrictions.
Heat Indicator
Light
Thermostat
Thermostat
Gauge
The purpose of the holding cabinet is to maintain hot food at proper serving temperature.
Before loading the cabinet with food, use a food
thermometer to make certain all products are at
an internal temperature range of 140° to 160°F
(60° to 71°C). Any food product not within the
proper temperature range should be heated
before loading into the holding cabinet.
Some foods (ribs, fish, potatoes, etc.) will create
humidity inside the warmer. Allow the surface
of these foods to stabilize for a short period of
time before placing the warm food inside the
unit. Do not add water to the unit.
#8 1 9 O p e r a ti o n a nd C a r e Ma n u a l • 7.
Loading...