Alto Shaam 500-2D MARINE Service Manual

500-1D, -2D, -3D 230V MARINE 4/06

PRINTED IN U.S .A .

OPERATION and CARE MANUAL

®

COOK/HOLD/SERVE SYSTEMS

CABINET, FOOD HOLDING - DRAWER WARMER

MANUAL CONTROL

230V

MARINE

MODELS:

500-1D MARINE - 202736
500-2D MARINE - 202756
500-3D MARINE - 202776

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: [phone] • 800.558.8744 USA/CANADA FAX: [phone] • 800.329.8744 U.S.A. ONLY

WEBSITE: www.alto-shaam.com

500-1D MARINE 500-2D MARINE 500-3D MARINE

O&C MANUAL • DRAWER WARMER

PG. 1

DELIVERY

This Alto-Shaam appliance has been

thoroughly tested and inspected to insure only the

highest quality unit is provided. Upon receipt,

check for any possible shipping damage and

report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached

items and accessories, may have been delivered in

one or more packages. Check to ensure that all

standard items and options have been received

with each model as ordered.

Save all the information and instructions

packed with the appliance. Complete and return

the warranty card to the factory as soon as

possible to assure prompt service in the event of a

warranty parts and labor claim.

This manual must be read and understood by

all people using or installing the equipment

model. Contact the Alto-Shaam service

department if you have any questions concerning

installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of

the unit.

UNPACKING

1. Carefully remove the

appliance from the

carton or crate.

NOTE: Do not discard the

carton and other

packaging material

until you have

inspected the unit

for hidden damage

and tested it for

proper operation.

2. Read all instructions in this manual carefully

before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the

appliance and is to be provided to the owner

or manager of the business or to the person

responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging

materials, and accessories from the appliance

before connecting electrical power. Store any

accessories in a convenient place for future use.

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O&C MANUAL • DRAWER WARMER

PG. 2

SAFETY PROCEDURES
AND PRECAUTIONS

Knowledge of proper procedures is essential to the

safe operation of electrically and/or gas energized

equipment. In accordance with generally accepted

product safety labeling guidelines for potential

hazards, the following signal words and symbols

may be used throughout this manual.

Used to indicate the
presence of a hazard that
will cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.

Used to indicate the
presence of a hazard that
can cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.

Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury
or property damage if the
warning included with this
symbol is ignored.

Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.

Used to notify personnel of

installation, operation, or

maintenance information that is

important but not hazard related.

1. This appliance is intended to cook, hold or

process foods for the purpose of human

consumption. No other use for this

appliance is authorized or recommended.

2. This appliance is intended for use in

commercial establishments where all

operators are familiar with the purpose,

limitations, and associated hazards of this

appliance. Operating instructions and

warnings must be read and understood by

all operators and users.

3. Any troubleshooting guides, component

views, and parts lists included in this manual

are for general reference only and are intended

for use by qualified technical personnel.

4. This manual should be considered a

permanent part of this appliance. This

manual and all supplied instructions,

diagrams, schematics, parts lists, notices, and

labels must remain with the appliance if the

item is sold or moved to another location.

NOTE:

O&C MANUAL • DRAWER WARMER

PG. 3

Alto-Shaam drawer warmers are designed for the
purpose of maintaining hot food at a temperature for
safe consumption. The unit must be installed in a
location that will permit the equipment to function
for its intended purpose and allow adequate access
for proper cleaning and maintenance.

1. The unit must not be installed in any area where it
may be affected by steam, grease, dripping water,
high temperatures, or any other severely adverse
conditions.

2. Minimum clearances are required for proper air
ventilation including 3-inches (76mm) at the back,
2-inches (51mm) at the top, and 1-inch (25mm) at
both sides. On site venting for proper airflow
must also be provided for built-in counter
installations.

3. Before operating the unit, clean both the interior
and exterior of the unit with a clean, damp cloth
and mild soap solution. Rinse carefully. Clean
and install the drawer warmer pan(s). The drawer
assembly is completely removable. Clean as a
sanitation measure.

The drawer warmer is equipped with a special
heating cable. Through this Halo Heat concept, the
heating cable is mounted against the walls of the unit
to provide an evenly applied heat source controlled
by a thermostat. The design and operational
characteristics of the unit eliminate the need for a
moisture pan or a heat circulating fan. Through even
heat application, the quality of food products is
maintained up to several hours or more.

1. An identification tag is permanently mounted on
the cabinet.

2. Plug cabinet into a properly grounded receptacle
ONLY, positioning the unit so the power supply
cord is easily accessible in case of an emergency.

3. If necessary, a proper receptacle or outlet con­figuration as required for this unit, must be
installed by a licensed electrician in accordance
with applicable, local electrical codes.

For 230V units: To prevent an electrical shock

hazard between the appliance and other
appliances or metal parts in close vicinity, an
equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances / metal parts to
provide sufficient protection against potential
difference. The terminal is marked with the
following symbol.

NOTE: The appliance must be connected to an

electrical circuit that is protected by an
external GFCI outlet.

DRAWER WARMERS

®

START-UP/INSTALLATION ELECTRICAL INSTALLATION

PATENT NOS.

3521030
4595247

®

PH

HEATING CHARACTERISTICS

ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.

To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be made
in accordance with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.

TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.

O&C MANUAL • DRAWER WARMER

PG. 4

INSTALLATION

Manual Control, 230V Units

Drawer Bearing

Drawer Rail

Stud & Nut

Drawer Assembly

Electronic Control Option

Panel Overlay

Indicator

Light

Thermostat

ON/OFF

Switch

Temperature

Gauge

O&C MANUAL • DRAWER WARMER

PG. 5

INSTALLATION

Pan Size
12" x 20" x 6"
(305mm x 508mm x 152mm)

OPTIONS & ACCESSORIES

Electronic Control . . . . . . . . . . . . . . . . . . . . . . . . . .5000876

Built-in Trim Kit

500-1D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1004234

500-2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1004251

500-3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1004571

Caster Stand Assembly . . . . . . . . . . . . . . . . . . . . . .5004099

Leg Stand Assembly . . . . . . . . . . . . . . . . . . .

contact factory

Pan, oversize, 15" x 20" x 5" (381 x 508 x 127 mm) . . .PN-2123

Perforated pan grid,

15" x 20" (381 x 508 mm) . . . . . . . . .1231

Perforated pan grid,

12" x 20" (305 x 508 mm) . . . . . . . .16642

26-1/8" (664mm)

25-1/2" (650mm)

25" (636mm)

12-5/8"

(321mm)

25-5/16" (643mm)

43-1/4" (1072mm)

26-1/2" (673mm)

500-1D

500-2D

500-3D

11-7/8"

(302mm)

19-1/8" (486mm)

26-1/2" (673mm)

30-3/8" (771mm)

28-11/16" (729 mm)

Shown with Optional

Trim Kit

PRODUCT CAPACITY

20 lbs (9 kg) MAXIMUM • EACH DRAWER

(34 BAKED POTATOES, 50 DINNER ROLLS)

CLEARANCE REQUIREMENT (FOR VENTILATION)

Minimum: 3-inches (76mm) at the back, 2-inches
(51mm) at the top, and 1-inch (25mm) at both sides.
On-site venting for proper airflow must also be
provided for built-in counter installations.

WEIGHT

500-1D 500-2D 500-3D

NET 80 lb (36 kg) 115 lb (52 kg) 150 lb (68 kg)

SHIP 90 lb (41 kg) 125 lb (57 kg) 165 lb (75 kg)

CRATE DIMENSIONS: (HXWXD)

16" X 27" X 30" 23" X 27" X 30" 30" X 27" X 30"

(406mm x 686mm x 762mm) (584mm x 686mm x 76mm) (762mm x 686mm x 762mm)

INSTALLATION REQUIREMENTS

Drawer warmer must be installed level, and must not
be installed in any area where it may be affected by
steam, grease, dripping water, high temperatures, or
any other severely adverse conditions.

O&C MANUAL • DRAWER WARMER

PG. 6

1. Preheat at 200°F (93°C) for 30 minutes.

When the thermostat is turned clockwise to an
“ON” position, the indicator light will illuminate
and will remain lit as long as the unit is calling
for heat. Allow a minimum of 30 minutes of
preheating before loading the warmer with food.
The indicator light will go “OUT” after
approximately 30 minutes, or when the air
temperature inside the unit reaches the
temperature set by the operator.

2. Load the drawer warmer with pans of
hot food only.

The purpose of the unit is to maintain hot food
at proper serving temperatures. Only hot food
should be placed into the warmer. Before
loading the unit with food, use a food
thermometer to make certain all food products
are at an internal temperature range of
140° to 160°F (60° to 71°C). All food not
within the proper temperature range should be
heated before putting into the drawer warmer.

3. Reset the thermostat to 160°F (71°C).

Check to make certain the drawer is securely
closed, and reset the thermostat to 160°F (71°C).

THIS WILL NOT NECESSARILY BE THE
FINAL SETTING.

The proper temperature range for the food being
held will depend on the type and quantity of
product. When holding food for prolonged
periods, it is advisable to periodically check the
internal temperature of each item to assure
maintenance of the proper temperature range.

OPERATION - MANUAL CONTROL

Indicator

Light

Thermostat

ON/OFF

Switch

Temperature

Gauge