Alto Shaam 500-1D Operation Manual
®
D r a w e r W a r m e r s
E l e c t r i c
MAN UAL or
ELECTRONIC CO NTROL
Models:
500-1D, 1DN
500-2D, 2DN
500-3D, 3DN
• INSTALLATION
• OPERATION
• MAI NTENANCE
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P.O . B o x 4 5 0 • M en o m o n e e F a ll s , W i s c on s in 5 3 0 52 - 04 5 0 U S A
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
P R I N T E D I N U .S .A .
WEBSITE: www.alto-shaam.com
#818 • 4/07
D EL I V E R Y
®
®
®
U NPA C K IN G
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and
report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
NOT E: All claims for warranty must include the
full model number and serial number of
the unit.
1. Carefully remove the
appliance from the
carton or crate.
NOT E: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DIS CARD THI S MA NUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 1.
SAFETY PROCEDURES
A N D P R E C A U T I O N S
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
Used to indicate the
presence of a hazard that
will cause severe personal
injury, death, or substantial
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can cause personal injury,
possible death, or major
property damage if the
warning included with this
symbol is ignored.
Used to indicate the
presence of a hazard that
can or will cause minor or
moderate personal injury
or property damage if the
warning included with this
symbol is ignored.
. This appliance is intended to cook, hold or
1
rocess foods for the purpose of human
p
onsumption. No other use for this
c
ppliance is authorized or recommended.
a
2. This appliance is intended for use in
commercial establishments where all
operators are familiar with the purpose,
limitations, and associated hazards of this
appliance. Operating instructions and
warnings must be read and understood by
all operators and users.
3. Any troubleshooting guides, component
views, and parts lists included in this manual
are for general reference only and are
intended for use by qualified technical
personnel.
4. This manual should be considered a
permanent part of this appliance. This
manual and all supplied instructions,
diagrams, schematics, parts lists, notices, and
labels must remain with the appliance if the
item is sold or moved to another location.
NOTE:
Used to indicate the
presence of a hazard that
can or will cause minor
personal injury, property
damage, or a potential
unsafe practice if the
warning included with this
symbol is ignored.
Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 2.
Site In s t allation
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
I N S TA L L AT I O N
1. The cabinet, complete with unattached items and
ccessories, may be delivered in one or more
a
packages. Check to ensure all accessories ordered
have been received.
2. This appliance is designed for the purpose of
maintaining hot food at a temperature for safe
consumption. The unit must be installed on a
level surface in a location that will permit the
equipment to function for its intended purpose
and allow adequate access for proper cleaning
and maintenance.
3. The appliance must not be installed in any area
where it will be affected by steam, grease,
dripping water, high temperatures, or any other
severely adverse conditions.
C L EA R AN C E R E QU I R E M E N TS
3-inches (76mm) at the back
2-inches (51mm) at the top
1-inch (25mm) at both sides
5. In order to maintain standards established
y the National Sanitation Foundation, all
b
equipment must be equipped with casters or
4" (102mm) legs to provide minimum
unobstructed space beneath the unit; or secured
flush at the bottom and the entire base sealed
with NSF approved sealant. Warranty will
become null and void if these directions are
not followed.
WE IGHT
500-1D 500-2D 500-3D
NE T 80 lb (36 kg) 115 lb (52 kg) 150 lb (68 kg)
SHIP 90 lb (41 kg) 125 lb (57 kg) 165 lb (75 kg)
On site venting for pro per airflow must also be
provided for built-in counter install ations.
4. Level the appliance from side-to-side and
front-to-back with the use of a spirit level.
WE IGHT
500-1DN 500-2DN 500-3DN
NE T 67 lb (30 kg) 100 lb (45 kg) ES T. 130 lb (59 kg) E ST.
SHIP 75 lb (34 kg) 112 lb (51 kg) 145 lb (66 kg)
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 3.
I N S TA L L AT I O N
500-1D
500-2D
500-3D
1-11/16" (42mm)
C
L
24-3/8" (618mm)
40-1/16" (1018mm)
2
2-13/16" (579mm)
11-3/4"
(298mm)
19" (482mm)
26-1/8" (663mm)
E
LECTRICAL CONNECTION
ELECTRICAL CONNECTION
H
I-LO
Switch available only on 500 -1D
and 500 -2D.
6-3/4" (171mm)
FOR LEG STAND OR CASTER STAND ASSEMBLY
24-5/8" (625mm)
HANDLE
Exterio r Di m e n sions - 500-1 D , 500-2D, 5 00-3D
O P TI O NS & A C C E S S OR I ES
Built-in Trim Kit
500-1D 44224
500-2D 44226
500-2D FOR BU2-48, BU2-72 55532
500-2D FOR BU2-96 44231
500-3D 44228
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 4.
Caster Stand Assembly 15379
Drawer Assembly with vents 55536
Leg Stand Assembly 15380
Pan, oversize, 15" x 2 0" x 5" (381 x 508 x 127 mm) PN-2123
Perforated pan grid, 15" x 20" (381 x 5 08 mm) 1231
Perforated pan grid,
12" x 20" (305 x 508 mm) 16642
I N S TA L L AT I O N
500-1DN
500-2DN
500-3DN
1-11/16" (42mm)
C
L
16-7/16" (418mm)
50-7/8" (1291mm)
28-1/8" (714mm)
11-11/16"
(296mm)
18-7/8" (479mm)
26-3/16" (663mm)
ELECTRICAL CONNECTION
ELECTRICAL CONNECTION
H
I-LO
Switch available
only on 500-1DN
and 500-2DN.
6-3/4" (171mm)
FOR LEG STAND OR CASTER STAND ASSEMBLY
29-15/16" (761mm)
HANDLE
Exterio r Di m e n sions - 500-1 D N , 500-2DN , 5 00-3DN
O P TI O NS & A C C E S S OR I ES
Built-in Trim Kit
500-1DN 44225
500-2DN 44227
500-3DN 44229
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 5.
Caster Stand Assembly 55534
Drawer Assembly with vents 55537
Leg Stand Assembly 55535
Perforated pan grid,
12" x 20" (305mm x 508mm) 16642
Panel Overlay
I N S TA L L AT I O N
Manual Control, 120V Unit
Panel Overlay
High Limit Switch
Thermostat Knob
Temperature
Gauge
Manual Control, 208-240V, 230V Units
Drawer Assembly
Heat Indicator
Light
Panel Overlay
Drawer Bearing
Drawer Rail
Stud & Nut
Electronic Control
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 6.
E L E C T R I C A L
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
l
ocal codes, with the current edition
o
f the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be made
in accordance with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
I N S TA L L AT I O N
1. An identification tag is permanently mounted on
the cabinet.
2. Plug cabinet into a properly grounded receptacle
ONLY, positioning the unit so the power supply
cord is easily accessible in case of an emergency.
Arcing will occur when connecting or
disconnecting the unit unless all controls are in
the “OFF” position.
3. If necessary, a proper receptacle or outlet configuration as required for this unit, must be
installed by a licensed electrician in accordance
with applicable, local electrical codes.
EL ECTR ICA L - 50 0-1 D; 50 0-2 D; 50 0-3 D
VOLTAGE PHASE CYCLE/ HZ AMPS kW
120 1 60 LOW 4.0 0.5
HI GH 8.5 1.05
at 208 1 50/60 4.0 0.8
at 240 1 50/60 4.5 1.05
NEMA 5-15P
15A, 125V PLUG
NEMA
15A, 250V PLUG
FOR USA ONLY
230 V:
To prevent an electrical shock hazard between the
appliance and other appliances or metal parts in
close vicinity, an equalization-bonding stud is
provided. An equalization bonding lead must be
connected to this stud and the other appliances /
metal parts to provide sufficient protection against
potential difference. The terminal is marked with
the following symbol.
NOT E: The appliance must be connected to an
electrical circuit that is protected by an external
GFCI outlet.
6-15P
230 1 50/60 4.2 0.97
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 7.
7/7,
CEE
220-230V
PLUG
EL ECTR ICA L - 50 0-1 DN; 500- 2DN; 500 -3DN
VOLTAGE PHASE CYCLE/ HZ AMPS kW
120 1 60 LOW 4.0 0.5
HI GH 8.5 1.05
at 208 1 50/60 4.0 0.8
at 240 1 50/60 4.5 1.05
230 1 50/60 4.2 0.97
NEMA 5-15P
15A, 125V PLUG
NEMA
6-15P
15A, 250V PLUG
FOR USA ONLY
7/7,
CEE
220-230V PLUG
I N S TA L L AT I O N
U S E R S A F E T Y IN F O R M ATI O N
This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating instructions
and warnings must be read and understood by all
operators and users.
1. Make sure the unit is connected to the
appropriate power source.
2. Use hand protection when handling
hot items.
3. Preheat the unit for 30 minutes before use.
4. Be certain only hot foods are placed
into the unit.
BEFORE INITIAL U SE:
Before operating the unit, cle an both the interior
and exterior of the unit with a clean, da mp cloth
and mild soap solution. Rinse carefully. Clean and
install the drawer warmer pa n(s). The drawer
assembly is completely remova ble. Clean as a
sanitation measure.
HEATIN G CHARACTERISTIC S
FOO D P RODUC T T I PS
Bread and Rol l s
Breads and rol ls are traditionally difficult to hold
for prolonged periods due to th e very low
moisture content of th ese products. Fo r best
results and longest po ssible holding life, it is
recommended these pro ducts be placed in a
plastic bag while in the war m ing drawer. Breads
and rolls should be hel d at a temperature no
higher than 120° to 140°F (49° to 60°C).
Pot atoe s
— for the best results when hold ing potatoes:
1. Do not overcook .
Regardless of the temp erature at which potatoes
are cooked or what type of oven is used, it is
important that this product do es not achieve a
final inter nal prod uct temperature in excess of
195°F (91°C). Over-cooki ng will further reduce
the moisture content and conse quently , reduce
the holding life. Potatoes should be re moved
from the oven when they reach an internal
temperature of approx imately 190°F (88°C).
After they are removed from the oven, the
internal temperature will continue to increase.
The drawer warmer is equippe d with a special
heating cable. Through this Halo Heat concept,
the heating cable is mounted ag ainst th e walls of the
unit to provide an even ly appli ed heat source
controlled by a ther most at. The design an d
operational characteristics of the un it elimi nate the
need for a moisture pan or a heat circulating fan.
Through even heat appl ication , the qua lity of food
products is maintaine d up to se veral ho urs or more.
P R OD U CT C APA C I TY
20 lbs ( 9 kg)
(34 BAK ED P OTATO ES, 50 DI NNE R ROL LS )
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 8.
MA XIM UM • E ACH DRAW ER
2. Allow po t atoe s to sta biliz e b e fore pl acing
in dra wer warm e r.
When potatoes are remo ved from a conventional
high-temperature oven, they have an ex tremely
high surface temperature. If they ar e placed in
the drawer warmer wh ile they are this hot on the
outside, moisture wil l be pull ed from the inside of
the potato and condensation wi ll form on the
outside. Holding results under these conditio ns
will not be totally satisfactory. Remove potatoes
from the oven and allow the surface temperature
to stabilize before pl acing th em in the controlled
holding atmosphere of the draw er warmer.
M AN U A L CO N T R O L
1. Dua l w attag e co ntro l.
The one and two drawer, 120V war mers are
provided with a HIGH/LOW power switch.
Use the HIGH position at 1000 wa tts for meats,
potatoes, and vegetables — use the LOW
position at 500 watts for bread s and rolls.
O P E R AT I O N
thermometer to make certain all food products
are at an internal te mperature range of
140° to 160°F (60° to 71 °C). All food not
within the proper temp erature range should be
heated before putting into the drawer warmer.
2. Preheat at 200 °F ( 93°C) fo r 30 min utes.
When the thermostat is turned clockwise to an
“ON” position, the indicator light wil l illumi nate
and will remain lit as long as th e unit is calling
for heat. Allow a minimum of 30 minutes of
preheating before loa ding the warmer with food.
The indicator light will go “OU T” after
approximately 30 minutes, or when the air
temperature inside the unit re aches the
temperature set by the operato r.
3. Loa d t he d rawer war mer with pan s o f
hot fo o d o nly.
The purpose of the unit is to mai ntain ho t food
at proper serving temp erature s. Only hot food
should be placed into the war mer. Bef ore
loading the unit with food, use a food
THERMOSTAT
4. Reset the the rmost at to 1 60°F (71 °C).
Check to make certain the drawer is
securely closed, and reset the ther mostat to
160°F (71°C).
THIS WILL NOT NECESSARILY BE THE
FINAL SETTING.
The proper temperatur e range for the food being
held will depend on the type and quantit y of
product. When holding food for prolong ed
periods, it is advisable to per iodical ly check the
internal temperature of eac h item to assure
maintenance of the pro per temp erature range.
TEMPERATURE
GAUGE
DUAL WATTAGE CONTROL
120V ONLY
#818 I n s t a ll a t i o n / Op e r a ti o n / Se r v ic e Ma n u a l• 9.
HEAT INDICATOR LIGHT
Loading...