Alto-Shaam 1DN User Manual
D r a w e r W a r m e r s
W164 N9221 Water Street • P.O. Bo x 450 • Menomonee Falls, Wi scons in 53 052-0450 USA
PHON E: 262.251.3800 • 800.558.8744
US A/ CAN AD A FAX: 262.251.7067 • 800.32 9.8744 U.S.A . ON LY
www.alto-shaam.com
®
E l e c t r i c
MAN UAL or
ELECT RON I C CONTROL
Models:
500-1D, 1DN
500-2D, 2DN
500-3D, 3DN
P R I N T E D I N U .S .A .
• INSTALLATION
• OPERATION
• MAINTENANCE
MN-28645 • 08/08
D E L I V E R Y
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and report
it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
N O T E : All claims for warranty must include the
full model number and serial number of
the unit.
U N P A C K I N G
1. Carefully remove the
appliance from the
carton or crate.
N O T E : Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner or
manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
®
®
®
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 1.
1. This appliance is intended to cook, hold or
process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can
or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
D A N G E R
Used to indicate the presence of a
hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
W A R N I N G
Used to indicate the presence of a
hazard that CAN cause personal injury,
possible death, or major property
damage if the warning included with
this symbol is ignored.
SAFE T Y P R O C E D U R ES
AND P R E C A U T I ONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
N O T E
For equipment delivered for use
in any location regulated by the
following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 2.
Si t e In s tal l ati o n
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
I N STA L L AT I ON
1. The cabinet, complete with unattached items and
ccessories, may be delivered in one or more
a
packages. Check to ensure all accessories ordered
have been received.
2. This appliance is designed for the purpose of
maintaining hot food at a temperature for safe
consumption. The unit must be installed on a
level surface in a location that will permit the
equipment to function for its intended purpose
and allow adequate access for proper cleaning
and maintenance.
3. The appliance must not be installed in any area
where it will be affected by steam, grease,
dripping water, high temperatures, or any other
severely adverse conditions.
C L E A R A N C E R E Q U I R E M E N T S
3-inches (76mm) at the back
2-inches (51mm) at the top
1-inch (25mm) at both sides
5. In order to maintain standards established
y the National Sanitation Foundation, all
b
equipment must be equipped with casters or
4" (102mm) legs to provide minimum
unobstructed space beneath the unit; or secured
flush at the bottom and the entire base sealed
with NSF approved sealant. Warranty will
become null and void if these directions are
not followed.
WE IGHT
500-1D 500-2D 500-3D
NE T 80 lb (36 kg) 115 lb (52 kg) 150 lb (68 kg)
SH IP 90 lb (41 kg) 125 lb (57 kg) 165 lb (75 kg)
On site venting for proper air flow must also be
provided for built-in counter installations.
4. Level the appliance from side-to-side and
front-to-back with the use of a spirit level.
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 3.
WE IGHT
500-1DN 500-2DN 500-3DN
NE T 67 lb (30 kg) 100 lb (45 kg) EST. 130 lb (59 kg) E ST.
SH IP 75 lb (34 kg) 112 lb (51 kg) 145 lb (66 kg)
I N STA L L AT I ON
500-1D
500-2D
500-3D
1-11/16" (42mm)
C
L
24-3/8" (618mm)
40-1/16" (1018mm)
22-13/16" (579mm)
11-3/4"
(298mm)
19" (482mm)
26-1/8" (663mm)
ELECTRICAL CONNECTION
ELECTRICAL CONNECTION
HI-LO Switch available only on 500 -1D and 50
0 -2D.
6-3/4" (171mm)
FOR LEG STAND OR
5" (127mm) CASTER STAND ASSEMBLY
24-5/8" (625mm)
H
ANDLE
4-7/8" (121mm)
FOR CASTER STAND ASSEMBLY
WITH 3" (76mm) CASTERS
Ex t er ior Di m en sio n s - 500 - 1D, 500 - 2D , 50 0 -3D
OPTIONS & ACCESSORIES
Built-in Trim Kit
500-1D 44224
500-2D 44226
500-2D FOR BU2-48, BU2-72 55532
500-2D FOR BU2-96 44231
500-3D 44228
Caster Stand Assembly with 5" (127mm) casters 15379
Caster Package, 3" (76mm) casters (must order 15379) 14227
Drawer Assembly with vents 55536
Leg Stand Assembly 15380
Pan, oversize, 15" x 20" x 5" (381 x 508 x 127 mm) PN-2123
Perforated pan grid, 15" x 20" (381 x 508 mm) 1231
Perforated pan grid,
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 4.
12" x 20" (305 x 508 mm) 16642
I N STA L L AT I ON
500-1DN
500-2DN
500-3DN
1-11/16" (42mm)
C
L
16-7/16" (418mm)
50-7/8" (1291mm)
2
8-1/8" (714mm)
11-11/16"
(296mm)
18-7/8" (479mm)
26-3/16" (663mm)
ELECTRICAL CONNECTION
ELECTRICAL CONNECTION
HI-LO Switch available only on 500-1DN and 50
0-2DN.
6-3/4" (171mm)
FOR LEG STAND OR CASTER STAND ASSEMBLY
29-15/16" (761mm)
HANDLE
Ex t er ior Di m en sio n s - 500 - 1DN , 50 0 -2 DN, 50 0 - 3DN N
O P T I O N S & A C C E S S O R I E S
Built-in Trim Kit
500-1DN 44225
500-2DN 44227
500-3DN 44229
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 5.
Caster Stand Assembly 55534
Drawer Assembly with vents 55537
Leg Stand Assembly 55535
Perforated pan grid,
12" x 20" (305mm x 508mm) 16642
Panel Overlay
I N STA L L AT I ON
Manual Control, 120V Unit
Panel Overlay
High Limit Switch
Thermostat Knob
Temperature
Gauge
Manual Control, 208-240V, 230V Units
Drawer Assembly
Heat Indicator
Light
Panel Overlay
Drawer Bearing
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 6.
Drawer Rail
Stud & Nut
Electronic Control
E L E CT R I C A L
D A N G E R
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
D A N G E R
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
D A N G E R
T
o avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be
made in according with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.
D A N G E R
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
I N STA L L AT I ON
1. An identification tag is permanently mounted on
the cabinet.
2. Plug cabinet into a properly grounded receptacle
ONLY, positioning the unit so the power supply
cord is easily accessible in case of an emergency.
Arcing will occur when connecting or
disconnecting the unit unless all controls are in
the “OFF” position.
3. If necessary, a proper receptacle or outlet configuration as required for this unit, must be
installed by a licensed electrician in accordance
with applicable, local electrical codes.
230 V:
To prevent an electrical shock hazard between the
appliance and other appliances or metal parts in
close vicinity, an equalization-bonding stud is
provided. An equalization bonding lead must be
connected to this stud and the other appliances /
metal parts to provide sufficient protection against
potential difference. The terminal is marked with
the following symbol.
NOT E: The appliance must be connected to an
electrical circuit that is protected by an external
GFCI outlet.
EL ECTR ICA L - 500- 1D; 500- 2D; 500- 3D
VOLTAGE PHASE CYCLE/HZ AMPS kW
120 1 60 LO W 4.0 0.5
HI GH 8.5 1.05
at 208 1 50/60 3.8 0.8
at 240 1 50/60 4.4 1.05
230 1 50/60 4.2 0.97
NEMA 5-15P
15A, 125V PLUG
NEMA
15A, 250V PLUG
FOR USA ONLY
CEE
220-230V PLUG
6-15P
7/7,
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 7.
EL ECTR ICA L - 500- 1DN; 500 -2DN ; 50 0-3 DN
VOLTAGE PHASE CYCLE/HZ AMPS kW
120 1 60 LO W 4.0 0.5
HI GH 8.5 1.05
at 208 1 50/60 3.8 0.8
at 240 1 50/60 4.4 1.05
230 1 50/60 4.2 0.97
NEMA 5-15P
15A, 125V PLUG
NEMA
15A, 250V PLUG
FOR USA ONLY
CEE
220-230V PLUG
6-15P
7/7,
I N STA L L AT I ON
U S E R S A F ET Y I N F O R MAT I O N
This appliance is intended for use in commercial
establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating instructions
and warnings must be read and understood by all
operators and users.
1. Make sure the unit is connected to the
appropriate power source.
2. Use hand protection when handling
hot items.
3. Preheat the unit for 30 minutes before use.
4. Be certain only hot foods are placed
into the unit.
BEFORE INITIAL U S E:
Before operating the unit, clean both the interior
and exterior of the unit with a clean , da mp cloth
and mild soap solution. Rinse car efully. Clean and
install the drawer war mer pan(s). The draw er
assembly is completely removable. Clean as a
sanitation measure.
HEATIN G CHARACTERISTICS
FOO D P RODU CT TIPS
Bread and Rol ls
Breads and rolls are traditionally difficult to hold
for prolonged periods due to the very low
moisture content of these products. For best
results and longest possible holding life, it is
recommended these products be placed in a
plastic bag while in the warming drawer. Breads
and rolls should be held at a tempera ture no
higher than 120° to 140°F (49 ° to 60° C).
Pot atoe s
— for the best results when holding potatoes:
1. Do not overcook .
Regardless of the temperature at which potatoes
are cooked or what type of oven is used, it is
important that this product does not achieve a
final internal product temperature in excess of
195°F (91°C). Over-cooking will further reduce
the moisture content and consequently, reduce
the holding life. Potatoe s sh ould be removed
from the oven when they reach an inter nal
temperature of approximately 190°F (88°C).
After they are removed from the oven, the
internal temperature will continue to increase.
The drawer war mer is equipped with a special
heating cable. Through this Halo Heat concep t,
the heating cable is moun ted against the wal ls of th e
unit to provide an evenly applied heat source
controlled by a thermostat. The design and
operational characteristics of the unit eliminate the
need for a moisture pan or a heat circula ting fan.
Through even heat application, the quality of food
products is maintained up to several hours or mo re.
P R O D U C T C A PA C I T Y
36 lbs (16 kg)
(34 BAK ED POTATO ES, 50 DI NNE R ROL LS)
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 8.
MA XIM UM • EACH D RAWE R
2. Allow pot atoe s t o s tabil ize befo re plac ing
in dr a wer war mer.
When potatoes are removed from a conventional
high-temperature oven, they have an extremely
high surface temperature. If they are placed in
the drawer war mer while they are this hot on the
outside, moisture will be pulled from the inside of
the potato and condensation will for m on the
outside. Holding results under these conditions
will not be totally satis factory. Remove pot atoes
from the oven and allow the surface temperature
to stabilize before placing them in the controlled
holding atmosphere of the drawer war mer.
M A N U A L C O N T R O L
1. Dua l w atta ge control.
The one and two dr awer, 120V warmers are
provided with a HIGH/LOW power switch.
Use the HIGH position at 1000 wat ts for meats,
potatoes, and vegetables — use the LOW
position at 500 watts for breads and rolls.
O P ER AT IO N
thermometer to make certain all food products
are at an inter nal temperature range of
140° to 160°F (60° to 71°C). All food not
within the proper temperature range should be
heated before putting into the drawer war mer.
2. Prehea t a t 2 00°F (93 °C) for 30 min utes.
When the thermostat is turned clockwise to an
“ON” position, the indicator light will illuminate
and will remain lit as long as the unit is calling
for heat. Allo w a mini mum of 30 minutes of
preheating before loading the war mer with food.
The indicator light will go “OUT” after
approximately 30 minutes, or when the air
temperature inside the unit reaches the
temperature set by the operator.
3. Loa d t he draw er warme r w ith pans of
hot f o od only.
The purpose of the unit is to maintai n ho t fo od
at proper serving temperatures. Only hot food
should be placed into the war me r. Before
loading the unit with food, use a foo d
THERMOSTAT
4. Reset the t h ermo stat to 160 °F (71°C ).
Check to make certain the dra wer is
securely closed, and reset the thermostat to
160°F (71°C).
THIS WILL NOT NECESSA RILY BE THE
FINAL SETTING.
The proper temperature range for the food being
held will depend on the type and quan tity of
product. When holding food for prolonged
periods, it is advisable to periodic ally check the
internal temperature of each item to assure
maintenance of the proper temperature range.
TEMPERATURE
GAUGE
DUAL WATTAGE CONTROL
120V ONLY
Drawer Wa r m e r I n s t a l l a t i o n / O p e r a t i o n / S e r v i c e Manual • 9.
HEAT INDICATOR LIGHT
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