Alto-Shaam 1767-SK/III User Manual

C o o k , H o l d , S m o k e O v e n

W164 N9221 Water Street • P.O. Bo x 450 • Menomonee Fal ls, Wisconsin 53052- 0450 USA

PHONE: 262.251.3 800 • 800. 558.8744

US A/C ANA D A FAX: 262.251. 7067 • 800. 329.8744 U.S .A . ON LY

www.alt o-shaam.com

E l e c t r o n i c C o n t r o l

Model:

767-S K/III 1767-SK/III 28 00-S K/ I I I

1767-SK/ III

2800-SK/ III

• IN STALLATION

• OPERATION

• MAI NTENANCE

767-SK/I II

P R I N T E D IN U . S . A .

#8312 • 4/08

D E L I V E R Y

This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See

Transportation Damage and Claims se ction

located in this manual.

This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.

Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim.

This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.

N O T E : All claims for warranty must include the

full model number and serial number of the unit.

U N P A C K I N G

1. Carefully remove the appliance from the carton or crate.

N O T E : Do not discard the

carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.

2. Read all instructions in this manual carefully before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.

767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL PG . 1

1. This appliance is intended to cook, hold or

process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.

N O T E : Used to notify personnel of

installation, operation, or maintenance information that is important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

D A N G E R

Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

SAFETY P R O CEDURE S AND PR E C A U TIONS

Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.

N O T E

For equipment delivered for use in any location regulated by the following directive:

DO NOT DISPOSE OF ELECTIRCAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.

PG . 2 767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL

I N S T A L L A T I O N

D A N G E R

IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, S

ERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

C A U T I O N

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

D A N G E R

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

N O T E

If the appliance has been unplugged for an extended period of time, the Real Time Clock may require recharging. Plug the unit into the proper receptacle for a minimum of 24 hours.

S I T E I N S TA L L A T I O N

The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.

1. The oven must be installed on a stable and level surface.

2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

4. This appliance must be kept free and clear of any combustible materials.

5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL PG . 3

CLEARANCE REQUIREMENTS

18" (457mm) minimum clearance at the back from heat producing equipment. To protect the electronic control, maintain sufficient side clearance to prevent the control area from reaching any temperature at or above 140°F (60°C).

I N S T A L L A T I O N

28-1/4" (716mm)

with optional bumper

33-3/16" (843mm)

with 3-1/2" casters*

25-3/4"

(653mm)

33-7/8" (860mm)

with optional bumper

30-15/16"

(785mm)

53-9/16" (1360mm)

55-1/2" (1408mm)

with optional bumper

*32-3/16" (817mm) - with optional 2-1/2" casters *34-5/8" (878mm) - with optional 5" casters *34-13/16" (884mm) - with optional 6" legs

26-5/8"

(675mm)

27-7/8"

(708mm)

Electrical

Connection

12-7/8"

(

326mm)

Electrical Connection

25-1/8" (638mm)

30-7/16" (772mm)

25-3/4" (653mm)

61-7/8" (1572mm)

with 5

" Casters

59-3/16" (1506mm)

1-1/16" (788mm)

56-1/4" (1428mm)

33-7/8" (860mm)

*61-15/16" (1572mm) - with optional 3-1/2" (89mm) casters *63-1/2" (1613mm) - with optional 6" (152mm) legs

2-7/8"

(326mm)

28-1/4" (716mm)

with optional bumper

26-5/8"

(675mm)

Electrical

Connection

Shown with

Optional

Bumper

33-7/8" (860mm)

with optional bumper

54-1/4" (1378mm)

S I T E I N S TA L L A T I O N

767-SK/III 1767-SK/III

WE I GHT

MODEL NET WEIGHT SHIP WEIGHT

767-SK/III 196 lb (89 kg) 216 lb (98 kg) EST. 1767-SK/III 359 lb (163 kg)

CA PACITY PER CO MPART M ENT

MAXIMUM

: 53 QUA RTS (67 LI TER S)

EST. 399 lb (181 kg) EST.

100 lb (45 kg)

VO LU ME MAX IMU M

PG . 4 767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL

S I T E I N S TA L L A T I O N

64-7/8" (1647mm)

30-3/4" (781mm)

32-1/8" (816mm)

37-3/8" (949mm)

65-3/8" (1659mm)

71-1/2" (1816mm)

6-1/16" (154mm)

Electrical Connection 2-3/4" (71mm) from top

I N S T A L L A T I O N

2800-SK/III

WE I GHT

MODEL NET WEIGHT SHIP WEIGHT

2800-SK/III 410 lb (186 kg) 575 lb (261 kg)

C A PA C I T Y

VO L UME MAXI MUM

360 lb (163 kg)

: 225 Q U ARTS (285 L ITER S)

MA X IMU M

767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL PG . 5

I N S T A L L A T I O N

S I T E I N S TA L L A T I O N

OPTIONS AND ACCESSO R IES 767-SK/III 1767-SK/III 2800-SK/III

Bumper, Full Perimeter 5004861 5004861 5001159

Carving Holder

ST EAM SHI P (CA FET ERI A) RO UND

PR IME R IB

HL-2635

4459

HL-2635

4459

HL-2635

4459

Casters - 2 R

IGID

WIVEL W/BRAKE

, 2 S

5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm)

5004862

STANDA RD

5008022

5004862

STANDA RD

––

STANDA RD

5008017

––

Door Lock with Key LK-22567 LK-22567 ––

Drip Pan with Drain 14831 14831 ––

Legs, 6" (152mm), Flanged (SE T OF FO UR) 5004863 5004863 5004863

Pan Grid, Wire - 18" X 26" PAN IN SERT PN-2115 PN-2115 ––

Pan Slides (230V ONLY) 5008240 5008240 ––

Shelf, Stainless Steel

FL AT WIRE, RE ACH -IN

RI B RAC K

SH-2324 SH-2743

SH-27988

––

Stacking Hardware 5004864 –– ––

Wood Chips, bulk pack

Apple 20 lb (9 kg)

Cherry 20 lb (9 kg)

Hickory 20 lb (9 kg)

Maple 20 lb (9 kg)

WC-22543 WC-22541 WC-2829 WC-22545

HACCP Network Options

➥ HACCP Documentation ➥ HACCP with Kitchen Management

* REFER TO HACCP SPECIFICATION #9015 FOR APPLICABLE PART NUMBERS.

PG . 6 767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL

I N S T A L L A T I O N

CASTER SET SCREW

TOP MOUNTING SCREWS

STACKING POSTS

TOP MOUNTING SCREWS

STACKING INSTRUCTIONS

) If the two appliances were shipped together from the factory, the top unit will have the

casters already removed. A stacking kit will be included with the shipment.

If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.

2) While appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit. Secure the stacking posts using one screw and two flat washers that come with the stacking kit.

Note: The flange on the stacking posts must face the outside of the unit.

3) Remove the four top mounting screws from the lower unit. Place the upper appliance, which has the stacking posts installed, on top of the bottom unit. Center the top unit from front to back. Re-install the four screws through the flange of the four stacking posts.

S I T E I N S TA L L A T I O N

Stacking Configurations

767-SK/III with 767-SK/III, 750-TH/III, 750-TH-II, 767-SK, or 750-S

767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL PG . 7

I N S T A L L A T I O N

W A R N I N G

RISK OF EL ECTRIC SHOCK.

Appliance must be secured

to building structure.

S I T E I N S TA L L A T I O N

A number of adjustments are associated with

nitial installation and start-up. It is important

i that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.

LEVELING

Level the oven from side-to-side and front-to-back with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.

NOT E : Failure to properly level this oven can

cause improper function and will result in the uneven baking with products consisting of semi-liquid batter.

RESTRAINT REQU IREMENTS —MOBILE EQUIPM ENT

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1. Maximum height of casters is 6" (152mm).

2. Two of the casters must of be the locking type.

Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied by nor is it available from the factory.

PG . 8 767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL

S I T E I N S TA L L A T I O N

W A R N I N G

FAIL UR E TO PROPERLY INSTALL THE DRIP TR AY C AN OR WILL CAUSE MAJOR E QU IP ME NT DAMAGE AND WILL RE SU LT IN A LEAKA G E HAZARD TH AT C AN C AU SE PERSONAL IN JU RY.

D R I P T R AY I N S TA L L AT I O N IN S T R U C T I O N S

767-SK/I I I & 1767- SK/III

Standard Drip Pan

14831

[Bot tom of oven in ter ior •

belo w s ide-r ack s]

Drip Tray

1008772

Plac e d rip tray in to

drip tr ay holde r

Drip Tray

Holder

1008771

I N S T A L L A T I O N

2800-SK/ III

STANDARD DRIP PAN*

[BOTTOM OF OVEN INTERIOR •

BELOW SIDE-RACKS]

SLIDE DRIP TRAY

INTO BRACKETS

UNDER DRIP TRAY

PLATFORM

*SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS.

DRIP TRAY*

767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL PG . 9

I N S T A L L A T I O N

D A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

D A N G E R

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

D A N G E R

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

E L E C T R I C A L C O N N E C T I O N

The appliance must be installed by a qualified

ervice technician. The oven must be properly

s grounded in accordance with the National Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “

OF F” position.

Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.

E L E C T R I C A L - 7 6 7 - S K / I I I

VOLTAGE PHASE CYCLE / HZ AMPS kW CORD & PLUG

208-240 (U L)1 60 16.0 3.85

at 208 1 60 15.5 3.21 at 240 1 60 17.8 4.27

230 1 50 16.0 3.68

NO CO RD

CE E 7/7

220-230V

PL UG

230 V:

o prevent an electrical shock hazard between

T the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

NOT E : The appliance must be connected to an

electrical circuit that is protected by an external GFCI outlet.

E L E C T R I C A L - 1 7 6 7 - S K / I I I

VOLTAGE PHASE CYCLE / HZ AMPS kW CORD & PLUG

208-240 (U L)1 60 32.0 7.70

at 208 1 60 30.9 6.43 at 240 1 60 35.6 8.55

230 1 50 34.1 7.86

EL E CTRIC A L - 2800 - SK/III

VOLTAGE PHASE CYCLE/ HZ AMPS kW CORD & P LU G

208 1 60 43.1 8.96 CORD, NO PLUG

1PH

208 3 60 27 8.96 NO CORD & PLUG

3PH

230 1 50 37.1 8.54 NO CORD & PLUG

NO CO RD

& PLU G

NO CO RD

& PLU G

PG . 10 767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL

O P E R A T I N G I N S T R U C T I O N S

C A U T I O N

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

D A N G E R

AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN.

SEVERE D A M AGE OR

ELECTR I C A L HAZARD

COULD R E S U LT.

WARRANTY BECOMES VOID IF

APPLIANCE IS FLOODED

D A N G E R

DISCON N E C T UNIT F R O M

POWER S O U R CE BEF O R E

CLEANI N G O R SERV I C I N G.

U S E R S A F E T Y I N F O R M A T I O N

S T A R T- U P O P E R A T I O N

The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

BEF O R E INI T I AL US E :

Interior oven surfaces must be heated to remove surface oils and the accompanying odor produced during the first use of the oven.

1. Wipe all wire shelves, side racks and the full oven interior with a clean, damp cloth. Install the oven side racks, oven shelves, and external drip tray. Shelves are installed with the curved edge toward the back of the oven. Insert the drip pan on the interior bottom surface of the oven.

2. • Close the oven doors

• Press and release control ON/OFF key.

• Press the COOK key.

• Press the up and down arrows to set the

cooking temperature to 300°F (149°C).

3. • Press the TIME key.

• Press the up and down arrows to set the cooking time to approximately 2 hours.

• Allow the oven to cycle for approximately 2 hours or until no odor is detected.

767-SK/I II, 1 767-SK/III , 280 0-SK/III INS TA LL AT ION /OP ERAT I ON /SER VI C E MAN UAL PG . 11

+ 27 hidden pages