Alto Shaam 1767-SK Operation Manual

C o o k , H o l d , S m o k e O v e n
W164 N9221 Water Street • P.O. Box 450 • Menomon ee Falls, Wiscons in 530 52-0450 USA
PHONE: 262.251.3 800 • 800. 558.8744
US A/C ANA D A FAX: 262.251. 7067 • 800. 329.8744 U.S.A . ON LY
www.alt o-shaam.com
E l e c t r o n i c C o n t r o l
Model:
767-S K/III 1767-SK/III
1767-SK/ III
P R I N T E D I N U .S . A .
767-SK/I II
• I NSTALLATION
• MAINTENANCE
MN-28825 • 04/10
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . 2
Installation
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . 3
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . 3
Dimension Drawings, weights & capacities . . . . . . . . . 4
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . 5
Stacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Restraint Requirements - Mobile Equipment . . . . . . . . 7
Drip Tray Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Instructions
User Safety Information. . . . . . . . . . . . . . . . . . . . . . . 10
Before Initial Use . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Audible Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Features and Functions . . . . . . . . . . . . . . 12
Operating Instructions . . . . . . . . . . . . . . . . . . . . . 13-15
User Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Holding Guidelines. . . . . . . . . . . . . . . . . . . . 17
Service
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Service Views and Parts
Exterior View - 767-SK/III . . . . . . . . . . . . . . . . . . . 23
Exterior Parts List - 767-SK/III . . . . . . . . . . . . . . . 24
Exterior Veiw - 1767-SK/III. . . . . . . . . . . . . . . . . . 25
Exterior Parts List - 1767-SK/III . . . . . . . . . . . . . . 26
Electronic Components View. . . . . . . . . . . . . . . . . 27
Electronic Components Parts List . . . . . . . . . . . . . 28
Wire Diagrams
767-SK/III
208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1767-SK/III
208-240V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Warranty
Transportation Damage and Claims . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . Back Cover
Care and Cleaning
Cleaning and Preventative Maintenance . . . . . . . . . . 18
Protecting Stainless Steel Surfaces. . . . . . . . . . . . . . 18
Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . 20
Internal Food Product Temperatures . . . . . . . . . . . . . 20
D E L I V E R Y
This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered.
Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim.
This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance.
N O T E : All claims for warranty must include the
full model number and serial number of the unit.
U N P A C K I N G
1. Carefully remove the appliance from the carton or crate.
N O T E : Do not discard the
carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation.
2. Read all instructions in this manual carefully before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use.
®
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767-SK/I II, 1 767-SK/III I N STA L LATI ON/OPE R ATI O N/S ERV ICE MAN UA L PG . 1
1. This appliance is intended to cook, hold or
process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location.
N O T E : Used to notify personnel of
installation, operation, or maintenance information that is important but not hazard related.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
C A U T I O N
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
D A N G E R
Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
W A R N I N G
Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
SAFETY PROCED U R E S AND PR E CAUTIO N S
Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual.
N O T E
For equipment delivered for use in any location regulated by the following directive:
DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
PG . 2 767-SK/I II, 1 767 -SK/III I N STA L LAT I ON/OPE R ATI O N/ S ERV IC E M ANU AL
®
I N S T A L L A T I O N
D A N G E R
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, S
ERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
C A U T I O N
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
C A U T I O N
METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
D A N G E R
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
N O T E
If the appliance has been unplugged for an extended period of time, the Real Time Clock may require recharging. Turn main breaker to the unit off for 10 seconds and then restore power. For more information, see Error Code E-60 in the Troubleshooting section of this manual.
S I T E I N S TA L L A T I O N
The Alto-Shaam cook and hold oven must be installed in a location that will permit the oven to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.
1. The oven must be installed on a stable and level surface.
2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.
3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.
4. This appliance must be kept free and clear of any combustible materials.
5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
767-SK/I II, 1 767-SK/III I N STA L LATI ON/OPE R ATI O N/S ERV ICE MAN UA L PG . 3
CL E ARANC E RE Q UIREM E NTS
18" (457mm) minimum clearance at the back from heat producing equipment. To protect the electronic control, maintain sufficient side clearance to prevent the control area from reaching any temperature at or above 140°F (60°C).
S I T E I N S TA L L A T I O N
28-5/8" (726mm)
Shown with
optional bumper
34-7/8" (886mm)
56-15/16" (1445mm)
E
lectrical
C
onnection
54-13/16" (1376mm)
12-7/8"
(327mm)
26-5/8" (676mm)
25-3/4" (654mm)
28-1/4" (717mm)
*31-13/16" (807mm) - with optional 2-1/2" casters *35-1/4" (894mm) - with optional 5" casters *34-7/16" (874mm) - with optional 6" legs
31-3/4" (805mm)
30-7/8" (784mm)
(electrical connection)
26-15/16" (683mm)
33-1/2" (851mm)
with 3-1/2" casters*
25-3/4"
(653mm)
62-3/8" (1583mm)
with 5
" Casters
23-5/8"
(600mm)
*60-15/16" (1548mm) - with optional 3-1/2" (89mm) casters *62-1/2" (1589mm) - with optional 6" (152mm) legs
28-3/16" (716mm)
54-3/4" (1390mm)
34-1/2" (876mm)
56-3/4" (1441mm)
with optional bumper
31-9/16" (801mm)
59-1-2" (1511mm)
24-1/8"
(613mm)
12-7/8"
(326mm)
Electrical
Connection
Shown with
O
ptional
B
umper
767-SK/III 1767-SK/III
I N S T A L L A T I O N
WE I GHT
MODEL NET WEIGHT SHIP WEIGHT
767-SK/III 196 lb (89 kg) 225 lb (102 kg) 1767-SK/III 359 lb (163 kg)
EST. 450 lb (204 kg)
CA PACITY PER COM PA RTM E NT
100 lb (45 kg)
VO LU ME MAX IMU M
MAXIMUM
: 53 QUA RTS (67 LI TER S)
PG . 4 767-SK/I II, 1 767 -SK/III I N STA L LAT I ON/OPE R ATI O N/ S ERV IC E M ANU AL
S I T E I N S TA L L A T I O N
OPTIONS AN D ACCESSORI ES 767-SK/III 1767-SK/III
Bumper, Full Perimeter 5010371 5010371
Carving Holder
ST EAM SHI P (CA FET ERI A) RO UND
I N S T A L L A T I O N
PR IME R IB
HL-2635
4459
HL-2635
4459
Casters - 2 R
IGID
WIVEL W/BRAKE
, 2 S
5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm)
5004862
STANDA RD
5008022
STANDA RD
5008017
Door Lock with Key LK-2763 LK-2763
Drip Pan
ITH DRAIN
W
EXTRA DEEP
14831
14831
Legs, 6" (152mm) - SET O F FOU R
FL ANG ED
ST EMM ED
5011149
5011149
Pan Grid, Wire - 18" X 26" PAN IN SERT PN-2115 PN-2115
Pan Slides (230V ONLY) 5008240 5008240
Shelf, Stainless Steel
FL AT WIRE, REACH -IN
RI B RAC K
SH-2324 SH-2743
SH-2324 SH-2743
Stacking Hardware 5004864
Wood Chips, bulk pack
Apple 20 lb (9 kg)
Cherry 20 lb (9 kg)
Hickory 20 lb (9 kg)
Maple 20 lb (9 kg)
WC-22543 WC-22541
WC-2829
WC-22545
HACCP Network Options
HACCP DocumentationHACCP with Kitchen Management
* REFER TO HACCP SPECIFICATION #9015 FOR APPLICABLE PART NUMBERS.
767-SK/I II, 1 767-SK/III I N STA L LATI ON/OPE R ATI O N/S ERV ICE MAN UA L PG . 5
WC-22543 WC-22541
WC-2829
WC-22545
I N S T A L L A T I O N
CASTER SET SCREW
TOP MOUNTING SCREWS
STACKING POSTS
TOP MOUNTING SCREWS
STACKING INSTRUCTIONS
1) I f the two ap p l iances we re sh ipped to g ether from th e facto r y, the top unit wil l have the ca s t e rs already removed. A stackin g kit will be included with the shi p m ent.
If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.
2) W h ile ap p l i ance is laid on its back, insert on e stac k i ng pos t in ea ch of the fo u r corners of the up per uni t . Se c ure the sta c k i ng pos t s using one sc rew an d two flat wa shers th at co m e with the st a c king ki t .
Not e : The flange on the stacking posts must face the outside of the unit.
3) R e move th e four top mo u n ting sc rews from th e lower unit. Place the up per ap p l iance, wh i c h has the st a cking po s ts ins t a l led, on top of the bottom unit. Center the to p un i t fro m fron t to back. Re-instal l the four sc rews th rough the fla n g e of the fo u r sta c king po s t s.
S I T E I N S TA L L A T I O N
Stacking C onfigurat ions
767-SK/III with 767-SK/III, 750-TH/III,
750-TH-II, 767-SK, or 750-S
PG . 6 767-SK/I II, 1 767 -SK/III I N STA L LAT I ON/OPE R ATI O N/ S ERV IC E M ANU AL
S I T E I N S TA L L A T I O N
W A R N I N G
RISK OF EL E CTRIC S HOCK.
Appliance must be secured
to building structure.
I N S T A L L A T I O N
A number of adjustments are associated with
nitial installation and start-up. It is important
i that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
LEVELING
Level the oven from side-to-side and front-to-back with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.
We recommend checking the level of the oven periodically to make certain the floor has not shifted nor the oven moved.
NOT E : Failure to properly level this oven can
cause improper function and will result in the uneven baking with products consisting of semi-liquid batter.
RESTRAINT REQUI REMENTS —MOBILE EQ UIPMENT
Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:
1. Maximum height of casters is 6" (152mm).
2. Two of the casters must of be the locking type.
Such mobile appliances or appliances on mobile
3.
stands must be installed with the use of a flexible connector secured to the building structure.
A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied by nor is it available from the factory.
767-SK/I II, 1 767-SK/III I N STA L LATI ON/OPE R ATI O N/S ERV ICE MAN UA L PG . 7
I N S T A L L A T I O N
W A R N I N G
FAIL U R E T O PROPE R LY I NSTAL L TH E DRIP T RAY C A N O R WILL CA U S E M A J OR E Q U IPM E N T DA M A GE A N D WIL L RESU LT I N A LE A K AGE H AZAR D THAT C A N CA U S E P E R SONA L INJURY.
S I T E I N S TA L L A T I O N
DRIP TRAY INSTALLATION INSTRUCTIONS
1. Poke holes through double-sided tape which is attached to the back of drip tray holder .
2. Remove backing on double-sided tape .
3. Put screws through holes and attach drip tray holder to unit.
4. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder to seal.
5. Place drip tray in drip tray holder .
Item Description Qty
1 Double-Sided Tape 1
2 Drip Tray Holder 1
3 8-32 x 1/4" Phil Screw 3
4 Drip Tray 1
PG . 8 767-SK/I II, 1 767 -SK/III I N STA L LAT I ON/OPE R ATI O N/ S ERV IC E M ANU AL
I N S T A L L A T I O N
D A N G E R
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
D A N G E R
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
D A N G E R
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
E L E C T R I C A L C O N N E C T I O N
The appliance must be installed by a qualified
ervice technician. The oven must be properly
s grounded in accordance with the National Electrical Code and applicable local codes.
Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “
Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.
E L E C T R I C A L - 76 7 - S K / I I I
VOLTAGE PH ASE CYC LE / HZ AMP S kW AWG
208-240 (AGCY) 1 60 16.0 3.9
at 208 1 60 15.9 3.3 at 240 1 60 18.3 4.4
230 1 50/60 15.4 3.1
OF F” position.
CO RD ,
NO PL UG
CEE 7/7
220-230V
PL UG
230 V:
o prevent an electrical shock hazard between
T the appliance and other appliances or metal parts in close vicinity, an equalization bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.
NOT E : 230V appliances must be connected to an
electrical circuit that is protected by an external GFCI outlet.
E L E C T R I C A L - 17 6 7 - S K / I I I
VOLTAGE P HA SE CYCL E/ HZ A MPS kW AWG
208-240 (AGCY)1 60 32.0 7.7 N O C ORD
at 208 1 60 31.7 6.6 OR PL UG at 240 1 60 36.6 8.8
230 1 50 30.8 6.2
Wire di agram s a re locat ed ins ide t he bon net o f t he unit.
NO CO RD
OR PL UG
767-SK/I II, 1 767-SK/III I N STA L LATI ON/OPE R ATI O N/S ERV ICE MAN UA L PG . 9
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