Alto Shaam 1200-UP-HD Service Manual

1200-UP/HD MARINE 09/06
PRINTED IN U.S .A .
OPERATION and CARE MANUAL
®
COOK/HOLD/SERVE SYSTEMS
MARINE HOLDING CABINET
ELECTRONIC CONTROL
230V, 4000W, DUAL CONTROL, DUAL CORD - #205490
230V, 2000W, SINGLE CONTROL, SINGLE CORD - #205464
1200-UPS/HD
230V, 4000W, DUAL CONTROL, DUAL CORD - #205599
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
WEBSITE: www.alto-shaam.com
O&C MANUAL • 1200-UP MARINE
PG. 1
DELIVERY
This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and
report it at once to the delivering carrier. See
Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.
NOTE: All claims for warranty must include the
full model number and serial number of
the unit.
UNPACKING
1. Carefully remove the
appliance from the
carton or crate.
NOTE: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
service department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
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O&C MANUAL 1200-UP MARINE
PG. 2
SAFETY PROCEDURES AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
Used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
Used to indicate the presence of a hazard that can cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.
Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.
Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.
Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
1. This appliance is intended to hold or
process foods for the purpose of human
consumption. No other use for this
appliance is authorized or recommended.
2. This appliance is intended for use in
commercial establishments where all
operators are familiar with the purpose,
limitations, and associated hazards of this
appliance. Operating instructions and
warnings must be read and understood by
all operators and users.
3. Any troubleshooting guides, component
views, and parts lists included in this manual
are for general reference only and are intended
for use by qualified technical personnel.
4. This manual should be considered a
permanent part of this appliance. This
manual and all supplied instructions,
diagrams, schematics, parts lists, notices, and
labels must remain with the appliance if the
item is sold or moved to another location.
NOTE:
O&C MANUAL 1200-UP MARINE
PG. 3
SITE INSTALLATION
This Alto-Shaam appliance must be installed in a location that will permit it to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.
1. This appliance must be installed on a stable and level surface.
2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.
3. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.
INSTALLATION
MINIMUM CLEARANCE
REQUIREMENTS
BACK 3" (76mm)
LEFT SIDE 1" (25mm)
RIGHT SIDE 1" (25mm)
TOP 2" (51mm)
IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.
TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE.
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METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
O&C MANUAL 1200-UP MARINE
PG. 4
SITE INSTALLATION
INSTALLATION
WEIGHT
1200-UP/HD 1200-UPS/HD
NET: 301 lb (137 kg) 305 lb (138 kg)
SHIP: 339 lb (154 kg) 350 lb (158 kg)
OPTIONS & ACCESSORIES
HACCP Network Options
HACCP DocumentationHACCP with Kitchen Management
REFER TO HACCP SPECIFICATION #9015, DATED ON OR AFTER OCTOBER 2005 FOR APPLICABLE PART NUMBERS.
Legs, Flanged, 6" (152mm) LG-23067 Pan Grid, Wire 18" x 26" (457mm x 660mm) PN-2115 Pan, Water Reservoir 1775 Pan Cover, Water Reservoir 1774 Shelf, Stainless Steel Wire SH-23738 Side Rack for Shelves 5003330 Universal Pan Slide SR-24447
PAN CAPACITY (EACH COMPARTMENT) WITH OPTIONAL SIDE RACKS FOR SHELVES
FULL-SIZE PANS GASTRONORM 1/1:
Sixteen (16) 20" x 12" x 2-1/2" (530mm x 325mm x 65mm)
Ten (10) 20" x 12" x 4" (530mm x 325mm x 100mm)
Eight (8) 20" x 12" x 6" (530mm x 325mm x 150mm)
FULL SIZE SHEET PANS WITH ADDT'L WIRE SHELVES
up to Sixteen (16) Pans — 18" x 26" x 1"
24" (610mm)
24" (610mm)
76-11/16" (1947mm)
10-3/16" (258mm)
10-3/16" (258mm)
4000W UNIT PASS THRU
ELECTRICAL CONNECTION AT TOP OF UNIT
34-11/16" (880mm)
76" (1931mm)
6-1/4" (159mm)
72-3/16" (1834mm)
29-1/8" (740mm)
24" (610mm)
55-11/16" (1414mm)
10-3/16" (258mm)
10-3/16" (258mm)
4000W UNIT REACH-IN
29-1/8" (740mm)
DOOR SWING
24-1/4"
(616mm)
27-1/16" (687mm)
O&C MANUAL 1200-UP MARINE
PG. 5
SITE INSTALLATION
INSTALLATION
A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
LEVELING
Level the appliance from side­to-side and back-to-back with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.
We recommend checking the level of the appliance periodically to make certain the floor has not shifted nor the appliance moved.
NOTE: Failure to properly level this oven can
cause improper function.
RESTRAINT REQUIREMENTS —MOBILE EQUIPMENT
Any appliance that is not furnished with a power
supply cord but that includes a set of casters must
be installed with a tether. Adequate means must
be provided to limit the movement of this
appliance without depending on or transmitting
stress to the electrical conduit. The following
requirements apply:
1. Casters must be a maximum height of 6" (152mm).
2. Two of the casters must of be the locking type.
3. Such mobile appliances or appliances on mobile
stands must be installed with the use of a flexible connector secured to the building structure.
A mounting connector for a restraining device is
located on the lower back flange of the appliance
chassis or on an oven stand, approximately 18"
(457mm) from the floor. A flexible connector is not
supplied by nor is it available from the factory.
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
O&C MANUAL • 1200-UP MARINE
PG. 6
The appliance must be installed by a qualified
service technician. The cabinet must be properly
grounded in accordance with the National
Electrical Code and applicable local codes.
Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “OFF” position.
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed
by a licensed electrician in accordance with
applicable local electrical codes.
For 230V units: To prevent an electrical shock
hazard between the appliance and other
appliances or metal parts in close vicinity, an
equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances / metal parts to
provide sufficient protection against potential
difference. The terminal is marked with the
following symbol.
NOTE
: The appliance must be connected to an
electrical circuit that is protected by an external
GFCI outlet.
ELECTRICAL CONNECTION
INSTALLATION
To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.
ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES.
ELECTRICAL
(
PER COMPARTMENT/CORD
)
VOLTAGE PHASE CYCLE/HZ AMPS
kW
CORD& PLUG INCLUDED
230V 1 50/60 7.8 1.80 CEE 7/7, 220-230V PLUG
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