Alto Shaam 1200-TH-III Service Manual

OPERATION and CAR E MAN UAL

LOW TEMPERATURE OVENS

ELECTRONIC COOKING AND HOLDING

MODEL:

INGLE CONTROL, SINGLE CORD - 104526

UAL CONTROL, DUAL CORD - 104525

1200-TH/III MARINE (230V)

COOK/HOLD/SERVE SYSTEMS

W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P . O . B o x 4 5 0 • Men o m o n e e F a l ls , Wi s c on s i n 5 3 05 2 - 0 4 5 0 U S A

PHONE: 262.251.3800 • 800.558.8744

P R IN T E D IN U. S .A.

USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

WEBSITE: www.alto-shaam.com

1200-TH / II I MARI N E 1 / 0 7

DELIVERY

This Alto-Shaam appliance has been

thoroughly tested and inspected to insure only the

highest quality unit is provided. Upon receipt,

check for any possible shipping damage and

report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached

items and accessories, may have been delivered in

one or more packages. Check to ensure that all

standard items and options have been received

with each model as ordered.

Save all the information and instructions

packed with the appliance. Complete and return

the warranty card to the factory as soon as

possible to assure prompt service in the event of a

warranty parts and labor claim.

This manual must be read and understood by

all people using or installing the equipment

model. Contact the Alto-Shaam service

department if you have any questions concerning

installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of

the unit.

UNPACKING

1. Carefully remove the

appliance from the

carton or crate.

NOTE: Do not discard the

carton and other

packaging material

until you have

inspected the unit

for hidden damage

and tested it for

proper operation.

2. Read all instructions in this manual carefully

before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the

appliance and is to be provided to the owner

or manager of the business or to the person

responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging

materials, and accessories from the appliance

before connecting electrical power. Store any

accessories in a convenient place for future use.

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SAFETY PROCEDURES AND PRECAUTIONS

Knowledge of proper procedures is essential to the

safe operation of electrically and/or gas energized

equipment. In accordance with generally accepted

product safety labeling guidelines for potential

hazards, the following signal words and symbols

may be used throughout this manual.

Used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

Used to indicate the presence of a hazard that

can

cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

Used to notify personnel of

installation, operation, or

maintenance information that is

important but not hazard related.

. This appliance is intended to cook, hold or

rocess foods for the purpose of human

onsumption. No other use for this

ppliance is authorized or recommended.

2. This appliance is intended for use in

commercial establishments where all

operators are familiar with the purpose,

limitations, and associated hazards of this

appliance. Operating instructions and

warnings must be read and understood by

all operators and users.

3. Any troubleshooting guides, component

views, and parts lists included in this manual

are for general reference only and are intended

for use by qualified technical personnel.

4. This manual should be considered a

permanent part of this appliance. This

manual and all supplied instructions,

diagrams, schematics, parts lists, notices, and

labels must remain with the appliance if the

item is sold or moved to another location.

NOTE:

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®

TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE.

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

IMPROPER INSTALLATION, ALTERATION,  ADJUSTMENT, SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.

I N S T A L L A T I O N

DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of any appliance.

S I T E I N S T A L L A T I O N

This Alto-Shaam appliance must be installed in a location that will permit it to function for its intended purpose and to allow adequate clearance for ventilation, proper cleaning, and maintenance access.

1. The oven must be installed on a stable and level surface.

2. DO NOT install this appliance in any area where it may be affected by any adverse conditions such as steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

3. DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this oven or any other appliance.

Emissions testing conducted by Underwriters Laboratories, Inc.

® was found to be in compliance

with the applicable requirements of NFPA96: 2004 Edition, Par. 4.1.1.2. U.L emissions sampling of grease laden vapor resulted in a total of 0.55 milligrams per cubic meter with no visible smoke and is considered representative of all oven models in the line. Based on these results, hood installation and/or outside venting should not be a requirement in most areas. Verify local codes for locations where more restrictive codes are applicable.

MINIMUM CLEARANCE REQUIREMENTS

18" (457mm) minimum clearance at back from heat producing equipment.

4. This appliance must be kept free and clear of any combustible materials.

5. This appliance must be kept free and clear of any obstructions blocking access for maintenance or service.

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I N S T A L L A T I O N

5-3/4" (654mm)

69-15/16" (1776mm)

7-3/4" (197mm)

77-11/16" (1973mm)

22-1/4" (565mm)

27-1/8" (688mm)

3" (836mm)

33-11/16" (856mm)

1-13/16" 

(

299mm)

33-13/16" (858mm)

53-3/8" (1355mm)

9-1/16" (229mm)9-1/16" (229mm)

33-13/16" (858mm)

53-3/8" (1355mm)

lectrical Connection

(

Dual Cord)



Electrical Connection

(

Single Cord)



S I T E I N S T A L L A T I O N

PRODUCT\ PAN C A P ACITY ( P E R CO M P A R T MENT)

120 lb (54 kg)

VO LU ME MAX IM UM

: 60 Q UA RTS (76 LITER S)

MA XI MUM

OP TIONS & A C CESSORIE S

Carving Holders

Prime Rib HL-2635

Steamship (Cafeteria) Round 4459

HACCP Network Options

HACCP Documentation

HACCP with Kitchen Management

RE F E R TO H A C C P SP E C IF I C ATI ON # 9 0 1 5 , D ATE D ON OR A FTE R OC T OB E R

2005 F O R AP P L ICAB L E P A RT N U MBE RS.

WEIGHT

NE T: 420 lb (191 kg) SHIPPING: 475 lb(215 kg) CRA TE DIMENSIONS:

34"

X 26" X 77" (1194mm x 940mm x 1219mm)

Door Lock with Key LK-22567 Drip Pan, Extra Deep 13162 Drip Pan, Extra Deep with Drain 4932 Legs, Flanged, 6" (152mm) LG-23067 Shelves, Stainless Steel

Flat Wire SH-2325 Rib Rack SH-2773

Pan Grid, Wire

18" x 26" Sheet Pan Insert PN-2115

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S I T E I N S T A L L A T I O N

I N S T A L L A T I O N

A number of adjustments are associated with initial

nstallation and start-up. It is important that these

i adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to door adjustment, leveling, electrical hook-up and installation of optional casters or legs.

LEV ELING

Level the appliance from side-toside and front-to-back with the use of a spirit level. For ovens installed with casters, it is important that the installation surface be level due to the probability of frequent oven repositioning.

We recommend checking the level of the appliance periodically to make certain the floor has not shifted nor the appliance moved.

NOTE: Failure to properly level this oven can

cause improper function.

RES TRAINT RE QUIREM ENTS —MO BILE EQUIPMENT

RISK OF ELECTRIC SHOCK.

Appliance must be secured

to building structure.

Any appliance that is not furnished with a power supply cord but that includes a set of casters must be installed with a tether. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply:

1. Casters must be a maximum height of 6" (152mm).

2. Two of the casters must of be the locking type.

Such mobile appliances or appliances on mobile

stands must be installed with the use of a flexible connector secured to the building structure.

A mounting connector for a restraining device is located on the lower back flange of the appliance chassis or on an oven stand, approximately 18" (457mm) from the floor. A flexible connector is not supplied by nor is it available from the factory.

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I N S T A L L A T I O N

FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY.

S I T E I N S T A L L A T I O N

DRIP TRAY INSTALLATION INSTRUCTIONS

LOW TEMPERATURE TH/ III SERIES COOKING & HOLDING OVENS

STANDARD DRIP PAN*

[BOTTOM OF OVEN INTERIOR • BELOW

SIDE-RACKS]

WHEN MOUNTING DRIP STRIP, SEAL STRIP TO THE UNIT WITH AN R.T.V. SEALANT TO PREVENT MOISTURE FROM PENETRATING INTO OVEN COMPARTMENT

DRIP TRAY*

DRIP STRIP*

3: #8-32 X 1/ 2" SCREWS*

*SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS.

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E L E C T R I C A L C O N N E C T I O N

To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes.

ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES.

The appliance must be installed by a qualified service technician. The cabinet must be properly grounded in accordance with the National Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “OFF ” position.

I N S T A L L A T I O N

For 230V units: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol.

NOTE: The appliance must be connected to an electrical circuit that is protected by an external GFCI outlet.

Proper receptacle or outlet configuration or permanent wiring for this unit must be installed by a licensed electrician in accordance with applicable local electrical codes.

ELECTRICAL

VOLTAGE PHASE CYCLE/HZ AMPS

SINGLE CORD

230V 1 50/60 15.0 6.6 CE E 7/7, 220-230V PLU G

DOUBLE CORD

230V 1 50/60 15.0 3.3 CE E 7/7, 220-230V PLU G

: (

PER COMPARTMENT/CORD

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CORD&PLUG INCLUDED

O P E R A T I N G I N S T R U C T I O N S

AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN.

SEVERE DAMAGE OR ELECTRICAL HAZARD

COULD RESULT.

WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED.

METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.

U S E R S A F E T Y I N F O R M A T I O N

The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users.

S T A R T- U P O P E R A T I O N

BEFORE INITIA L USE:

Interior oven surfaces must be heated to remove

surface oils and the accompanying odor produced

during the first use of the oven.

1. Wipe all wire shelves, side racks and the full cabinet interior with a clean, damp cloth. Install the side racks and shelves. Shelves are installed with the curved edge toward the back of the unit.

2. Close the oven doors, press the ON key and set the temperature to 300°F (149°C) by using the UP/DOWN arrow keys.

3. Allow the oven to cycle for approximately 2 hours or until no odor is detected.

PREHEATIN G:

Always preheat the appliance for a minimum of

45 minutes before cooking product. Follow the

operating instructions indicated on the next page

of this manual.

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O P E R A T I N G I N S T R U C T I O N S

PRESETS

ABCDEFGHI CANCEL

E L E CTR O N I C C ABI N E T C O N T RO L I D E N T I F IC AT I O N

Dual Control, Dual Cord

his model has two controls, one to control the top cooking cavity, one to control the bottom cooking cavity.

T Each compartment is controlled and programmed separately.

햲

햳

햴 햵 햶 햷 햸

햹

햺 햻 햽 햾

햿

헀

헁

헂

Single Control, Single Cord

This model has one control with two ON/OFF Keys, one to control the top cooking cavity, one to control the bottom cooking cavity. Each compartment is controlled and programmed separately.

햳

햴 햵 햶 햷 햸

햹

햺 햻 햽 햾

햿

UPPER

COMPARTMENT

헀

LOWER

COMPARTMENT

햲

1.ON/ OFF Key

2.C

OOK Key

3.T

IME Key

4.P

ROBE Key

5.H

OLD Key)

6.Lock Indicator

7.Halo Heat Indicator

8.Oven Preheat Light

헁

9.LED Display

10.Ready Indicator Light

11.U

P and DOWN ARROWS

12.START Key

13.Green Indicator Lights

14.Amber Indicator Lights

15.P

RESET Program Keys

16.C

AN CEL Key

헂

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