Alto-Shaam 1200-TH/III User Manual

C o o k i n g & H o l d i n g O v e n

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA

PHONE: [phone] • 800.5 58.8744

US A/C ANA D A FAX: [phone] • 800.329 .8744 U.S.A . ON LY

www.alt o-shaam.com

®

E l e c t r o n i c C o n t r o l

Model:

1200-TH /I II

P R I N T E D I N U. S .A .

• INSTALLATION

• OPERATION

• MAI NTENANCE

MN-28852 • 01/09

D E L I V E R Y

This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and report
it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this man ual.

This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.

Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.

This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.

N O T E : All claims for warranty must include the

full model number and serial number of
the unit.

U N P A C K I N G

1. Carefully remove the
appliance from the
carton or crate.

N O T E : Do not discard the

carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.

2. Read all instructions in this manual carefully
before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner or
manager of the business or to the person
responsible for training operators. Additional

manuals are available fr om the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.

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TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L PG . 1

1. This appliance is intended to cook, hold or

process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.

N O T E : Used to notify personnel of

installation, operation, or
maintenance information that is
important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can
or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.

D A N G E R

Used to indicate the presence of a
hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a
hazard that CAN cause personal injury,
possible death, or major property
damage if the warning included with
this symbol is ignored.

SAFETY PR O C EDURES
AND PRE C A U T IONS

Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.

N O T E

For equipment delivered for use
in any location regulated by the
following directive:

DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.

PG . 2 TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L

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I N S T A L L A T I O N

D A N G E R

IMPROPER INSTALLATION,
A

LTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

C A U T I O N

M

ETAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.

D A N G E R

DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.

N O T E

If the appliance has been unplugged for an
extended period of time, the Real Time
Clock may require recharging. Plug the unit
into the proper recepta cle for a minimum of
24 hours.

The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function for its
intended purpose and
to allow adequate
clearance for
ventilation, proper
cleaning, and
maintenance access.

1. The oven must be installed on a stable and
level surface.

2. DO NOT install this appliance in any area
where it may be affected by any adverse
conditions such as steam, grease, dripping
water, high temperatures, or any other severely
adverse conditions.

3. DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.

4. This appliance must be kept free and clear of
any combustible materials.

5. This appliance must be kept free and clear of
any obstructions blocking access for
maintenance or service.

TH/III

IN STA L LA T ION /OP ERA T IO N /SE RVI CE M A NUA L PG . 3

S I T E I N S T A L L A T I O N

Emissions testing conducted by Underwriters
Laboratories, Inc.® was found to be in
compliance with the applicable requirements of
NFPA96: 2004 Edition, Par. 4.1.1.2. U.L
emissions sampling of grease laden vapor
resulted in a total of 0.55 milligrams per cubic
meter with no visible smoke and is considered
representative of all oven models in the line.
Based on these results, hood installation and/or
outside venting should not be a requirement in
most areas. Verify local codes for locations
where more restrictive codes are applicable.

MINIMUM CLEARANCE REQUIREMENTS

18" (457mm) minimum clearance at the back from heat
producing equipment. To protect the electronic
control, maintain sufficient side clearance to prevent
the control area from reaching any temperature at or
above 140°F (60°C).

S I T E I N S T A L L A T I O N

75-3/4" (1924mm) with 5" (127mm) Casters*

22-9/16" (573mm)

68-13/16" (1747mm)

7" (177mm)

20-1/2" (521mm)

25-1/16" (636mm)

with optional bumper

34-1/2" (876mm)

with optional bumper

24-1/8" (613mm)

32-1/4" (819mm)

15-1/4" (387mm)

Pass-Through

72-15/16" (1852mm) to Electrical Connection

51-5/8" (1310mm)

53-5/8" (1361mm)

with optional bumper

*74-3/8" (1889mm) - with optional 3-1/2" (89mm) casters
*76" (1930mm) - with optional 6" (152mm) legs

72-3/4" (1847mm)

Pass-Through

Design

1200-TH/III

I N S T A L L A T I O N

W E I G H T

NE T: 420 lb (191 kg) EST.

PG . 4 TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L

SHIP: 475 lb (215 kg) EST .

P R O D U C T \ P A N C A P A C I T Y (P E R CO M P A R T M E N T )

120 lb (54 kg)

VO L UME MA X IMU M

MA X IMU M

: 60 Q U ART S (57 LITER S)

I N S T A L L A T I O N

OPTIONS AN D A CCESSORIE S 1200-TH/III

Bumper, Full Perimeter 5005103

arving Holder,

C

RI ME R IB

P

ST EAM SHI P

(C AFE TER IA) R OUN D

Casters - 2 RIGID, 2 SWIVEL W/BRAKE

5" (127mm)

3-1/2" (89mm)

Door with Window

RI GHT -HA ND

LE FT-HAN D

Door Lock with Key LK-22567

Drip Pan

ST AND ARD WIT H DR AIN , 1-7/8" (48mm)

EX TRA DEE P, 2-7/16" (62mm)

HL-2635

4459

TA NDA RD

S

5008017

15879R
15881R

14824

1115

Legs, 6" (152mm), Flanged (SET O F FO UR) 5004863

Pan Grid, Wire - 18" X 26" PAN INSERT PN-2115

Shelf, Stainless Steel

FL AT W IRE, RE ACH-IN

FL AT W IRE, PA SS-THRO UGH

RI B RACK

SH-2325
SH-2346
SH-2773

HACCP Network Options

➥ HACCP Documentation
➥ HACCP with Kitchen Management

* REFER TO HACCP SPECIFICATION #9015 FOR APPLICABLE PART NUMBERS.

TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L PG . 5

I N S T A L L A T I O N

W A R N I N G

RISK OF ELE CTRIC S HOCK.

Appliance must be secured

to building structure.

S I T E I N S T A L L A T I O N

A number of adjustments are associated with

nitial installation and start-up. It is important

i
that these adjustments be conducted by a qualified
service technician. Installation and start-up
adjustments are the responsibility of the dealer or
user. These adjustments include but are not
limited to thermostat calibration, door adjustment,
leveling, electrical hook-up and installation of
optional casters or legs.

LEVELING

Level the oven
from side-to-side and front-to­back with the use of a spirit level. For ovens
installed with casters, it is important that the
installation surface be level due to the probability
of frequent oven repositioning.

We recommend checking the level of the oven
periodically to make certain the floor has not
shifted nor the oven moved.

NOT E : Failure to properly level this oven can

cause improper function and will result in
the uneven baking with products
consisting of semi-liquid batter.

RESTRAINT REQUIREME NTS
—MOBILE EQ UIPMENT

Any appliance that is not furnished with a power
supply cord but that includes a set of casters must
be installed with a tether. Adequate means must
be provided to limit the movement of this
appliance without depending on or transmitting
stress to the electrical conduit. The following
requirements apply:

1. Maximum height of casters is 6" (152mm).

2. Two of the casters must of be the locking type.

Such mobile appliances or appliances on mobile

3.

stands must be installed with the use of a flexible
connector secured to the building structure.

A mounting connector for a restraining device is
located on the lower back flange of the appliance
chassis or on an oven stand, approximately 18"
(457mm) from the floor. A flexible connector is not
supplied by nor is it available from the factory.

PG . 6 TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L

S I T E I N S T A L L A T I O N

W A R N I N G

FAIL UR E TO PROPE R LY INSTALL THE
DRIP TR AY CAN OR WIL L CA US E
MAJOR EQU IP ME NT DAMAGE AND
WILL RE SU LT IN A LEAKAGE
HAZARD TH AT CAN CAUSE
PERSONAL IN JU RY.

D R I P T R AY IN S TA L L AT I O N IN S T R U C T I O N S

D R I P T R AY IN S TA L L AT I O N IN S T R U C T I O N S









I N S T A L L A T I O N

Item Description Qty

1 Double-Sided Tape 1

2 Drip Tray Holder 1

3 8-32 x 1/4" Phil Screw 3

4 Drip Tray 1

1. Poke holes through double-sided tape  which is attached to the back of drip tray holder .

2. Remove backing on double-sided tape .

3. Put screws  through holes and attach drip tray holder  to unit.

4. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder

5. Place drip tray  in drip tray holder .

 to seal.

TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L PG . 7

I N S T A L L A T I O N

D A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

D A N G E R

To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be
made in according with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.

D A N G E R

APPLIANCES WITH N O CORD
PROVI DED BY FACTORY MUST BE
EQUIPPED WITH A CORD OF
SUFFICIENT LENGTH TO PERMIT
THE APPLIANCE TO BE MOVED
FOR CLEANING.

ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHN ICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.

E L E C T R I C A L C O N N E C T I O N

The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National

lectrical Code and applicable local codes.

E

Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “OFF” position.

Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed
by a licensed electrician in accordance with
applicable local electrical codes.

230 V :

To prevent an electrical shock hazard between
the appliance and other appliances or metal

arts in close vicinity, an equalization-bonding

p
stud is provided. An equalization bonding lead
must be connected to this stud and the other
appliances / metal parts to provide sufficient
protection against potential difference.
The terminal is marked with the following
symbol.

NOT E : The appliance must be connected to an

electrical circuit that is protected by an
external GFCI outlet.

E L E C T R I C A L - 1 2 0 0 - T H / I I I

VOLTAGE PHASE CYCLE/ HZ AMPS kW CORD & PLUG

208-240 (AGCY) 1 60 30 7.2

at 208 1 60 28.9 6.0
at 240 1 60 33.3 8.0

(AGCY) 1 50 28.7 6.6 NO CORD

230

NO CORD

& PLUG

& PLUG

PG . 8 TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L

O P E R A T I N G I N S T R U C T I O N S

C A U T I O N

METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.

D A N G E R

AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.

SEVERE DA M A GE O R

ELECTR I C A L HAZARD

COULD RE S U LT.

WARRANTY BECOMES VOID IF

APPLIANCE IS FLOODED

D A N G E R

DISCON N E C T U N IT F ROM

POWER SO U R C E B E FORE

CLEANI N G OR SERVICI N G .

U S E R S A F E T Y I N F O R M A T I O N

S T A R T - U P O P E R A T I O N

The Alto-Shaam cook and hold oven is intended
for use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.

BEF O R E INITIAL USE:

Interior oven surfaces must be heated to remove
surface oils and the accompanying odor produced
during the first use of the oven.

1. Wipe all wire shelves, side racks and the full
oven interior with a clean, damp cloth. Install
the oven side racks, oven shelves, and external
drip tray. Shelves are installed with the
curved edge toward the back of the oven.
Insert the drip pan on the interior bottom
surface of the oven.

2. • Close the oven doors.

• Press and release control ON/OFF key.

• Press the COOK key.

• Press the up and down arrows to set the

cooking temperature to 300°F (149°C).

3. • Press the TIME key.

• Press the up and down arrows to set the
cooking time to approximately 2 hours.

• Allow the oven to cycle for approximately
2 hours or until no odor is detected.

TH/III IN STA L LA T ION /OP E RA T IO N /SE RVI C E MANU A L PG . 9