Alto Shaam 1200-S-HD Installation Manual

F o o d H o l d i n g C a b i n e t

E l e c t r i c

Model:

500-S SERIES

750-S SERIES 1000-S SERIES 1200-S SERIES

Manual Control

• INSTALLATION

• OPERATION

• MAINTENANCE

W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t • P.O. B o x 4 5 0 • M e n o m o n e e Fa l l s , Wis c o n s i n 5 3 0 5 2 - 0 4 5 0 U . S . A .

PHONE: 262.251.3800 • 800.558.8744 U.S.A./

P R I NT E D I N U .S .A.

CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY

WEBSITE: www.alto-shaam.com

#823 • 9/07

DELIVERY

This Alto-Shaam appliance has been

thoroughly tested and inspected to insure only the

highest quality unit is provided. Upon receipt,

check for any possible shipping damage and

report it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached

items and accessories, may have been delivered in

one or more packages. Check to ensure that all

standard items and options have been received

with each model as ordered.

Save all the information and instructions

packed with the appliance. Complete and return

the warranty card to the factory as soon as

possible to assure prompt service in the event of a

warranty parts and labor claim.

This manual must be read and understood by

all people using or installing the equipment

model. Contact the Alto-Shaam service

department if you have any questions concerning

installation, operation, or maintenance.

NOTE: All claims for warranty must include the

full model number and serial number of

the unit.

UNPACKING

1. Carefully remove the

appliance from the

carton or crate.

NOTE: Do not discard the

carton and other

packaging material

until you have

inspected the unit

for hidden damage

and tested it for

proper operation.

2. Read all instructions in this manual carefully

before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.

This manual is considered to be part of the

appliance and is to be provided to the owner

or manager of the business or to the person

responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging

materials, and accessories from the appliance

before connecting electrical power. Store any

accessories in a convenient place for future use.

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 1.

SAFETY PROCEDURES AND PRECAUTIONS

Knowledge of proper procedures is essential to the

safe operation of electrically and/or gas energized

equipment. In accordance with generally accepted

product safety labeling guidelines for potential

hazards, the following signal words and symbols

may be used throughout this manual.

Used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.

Used to indicate the presence of a hazard that

can

cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored.

Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored.

Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored.

Used to notify personnel of

installation, operation, or

maintenance information that is

important but not hazard related.

1. This appliance is intended to cook, hold or

process foods for the purpose of human

consumption. No other use for this

appliance is authorized or recommended.

2. This appliance is intended for use in

commercial establishments where all

operators are familiar with the purpose,

limitations, and associated hazards of this

appliance. Operating instructions and

warnings must be read and understood by

all operators and users.

3. Any troubleshooting guides, component

views, and parts lists included in this manual

are for general reference only and are intended

for use by qualified technical personnel.

4. This manual should be considered a

permanent part of this appliance. This

manual and all supplied instructions,

diagrams, schematics, parts lists, notices, and

labels must remain with the appliance if the

item is sold or moved to another location.

NOTE:

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 2.

I N S T A L L A T I O N

TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE.

S I T E I N S T A L L A T I O N

. The appliance, complete with unattached items

and accessories, may be delivered in one or more packages. Check to ensure that the following items have been received as standard with each unit.

500-S: 2 - SIDE RACKS, 3 - WIRE SHELVES, 4 - CASTERS

750-S: 2 - SIDE RACKS, 3 - WIRE SHELVES, 4 - CASTERS

1000-S: 2 - SIDE RACKS, 4 - CASTERS

1200-S: 4 SETS PAN SL IDES, 4 - CASTERS

2. This appliance is designed for the purpose of maintaining hot food at a temperature for safe consumption. The unit must be installed on a level surface in a location that will permit the equipment to function for its intended purpose and allow adequate access for proper cleaning and maintenance.

C L E A R A N C E R E Q U I R E M E N T S

3-inches (76mm) at the back,

2-inches (51mm) at the top,

1-inch (25mm) at both sides

W E I G H T EST.

50 0-S /ST D 500-S/HD

NE T 94 lb (43 kg) 104 lb (47 kg)

3. The appliance must not be installed in any area where it will be affected by steam, grease, dripping water, high temperatures, or any other severely adverse conditions.

4. Level the appliance from side-to-side and frontto-back using a spirit level.

5. In order to maintain standards established by the

National Sanitation Foundation, all equipment must be equipped with casters or 6" (152mm) legs to provide minimum unobstructed space beneath the unit; or secured flush at the bottom and the entire base sealed with NSF approved sealant. Warranty will become null and void if these directions are not followed.

SH IP 120 lb (54 kg) 130 lb (59 kg)

CART ON D IME NS ION S: 40" X 20" X 30" EST.

(H x W x D)

(1015mm x 508mm x 762mm)

W E I G H T

75 0-S /ST D 750-S/HD

NE T 152 lb (69 kg) 162 lb (73 kg)

SH IP 193 lb (88 kg) 203 lb (92 kg)

CART ON D IME NS ION S:

(H x W x D)

(1015mm x 686mm x 889mm)

40" X 28" X 34

WE IGH T (EST. )

1000-S/STD 1000-S/HD

NE T 138 lb (63 kg) 150 lb (68 kg)

SHIP 163 lb (74 kg) 180 lb (82 kg)

CART ON D IME NS ION S:

(H x W x D)

(1143mm x 686mm x 889mm)

45" X 27" X 35" EST.

EST.

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 3.

WE IGH T (EST. )

1200-S/STD 1200-S/HD

NE T 165 lb (75 kg) 180 lb (82 kg)

SHIP 163 lb (74 kg) 180 lb (82 kg)

CART ON D IME NS ION S:

(H x W x D)

(1219mm x 838mm x 914mm)

48" X 33" X 36" EST.

I N S T A L L A T I O N

CASTER SET SCREW

TOP MOUNTING SCREWS

STACKING POSTS

TOP MOUNTING SCREWS

S I T E I N S T A L L A T I O N

STACKING INSTRUCTIONS

1) I f the two app lian ces were sh ippe d to geth er f rom the factory, the top uni t wi ll h ave the caster s alread y remov ed. A s tacking kit will be incl uded wit h th e sh ipme nt.

If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit.

2) W hile app lian ce i s la id o n its bac k, i nser t on e st acki ng p ost in e ach of t he f our corn ers of the uppe r un it. Secure the sta ckin g po sts usin g on e screw and two flat was hers that c ome with the stackin g kit.

Note: The flange on the stacking posts must face the outside of the unit.

3) R emov e th e four to p mo unti ng s cre ws f rom the lower u nit. Pla ce t he u pper app lian ce, which has the stac king pos ts i nsta lled , on top of the bottom u nit. Cen ter the top unit from f ron t to bac k. Re-i nsta ll t he f our screws through the fla nge of t he f our stac king posts.

Stacking Configurations

––1200-S with 1200-S

––1000-S with 1000-S, 1000-TH/III, or 1000-TH-II/Split

––750-S with 750-S, 750-TH-II, 750-TH-III, 767-SK, 767-SK/III

––500-S with 500-S, 500-TH-II, 500-TH-III

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 4.

I N S T A L L A T I O N

17-7/8" (454mm)

25-1/2" (648mm)

25-1/8" (637mm)

30-3/8" (772mm)

21" (532mm)

with optional bumper

42-15/16" (1091mm) with optional bumper

39-13/16" (1011mm)

34-5/16" (874mm) - with optional 5" casters

34-11/16" (880mm) - with optional 6" legs

33-1/16" (839mm)

with 3-1/2" Casters

27-3/4" (705mm)

29-1/4" (743mm)

with optional bumper

56-5/8" (1438mm) - Pass-Through Option

28" (711mm)

Electrical

Connection

8-15/16"

(227mm)

Pass-Through

Option

Electrical Reach-in

E X T E R I O R D I M E N S I O N S - 5 0 0 - S S E R I E S

O P T I O N S & A C C E S S O R I E S

Bumper, Full Perimeter, for cabinet 5006782

Casters, 5" (127mm) Stem, 2 RIGID, 2 SWIVEL W/BRAKE 5004862

Cutting Board, 18" x 12" x 1/2" (457 x 305 x 13mm) BA-2358

Door Lock with Key LK-22567

Drip Pan, 1" (25mm) deep PN-2122

Drip Tray - External 1007267

Legs, 6" (152mm), Flanged (

SE T OF FO UR ) 5004863

HACCP Network Options (EL EC TR ON IC C ON TR OL O NLY )

RE FER T O SPE CI FICATI ON # 9015 FOR APP LI CA BL E PART

NUMBERS

➥ HACCP Documentation

➥ HACCP with Kitchen Management

Probe, Internal Temperature (ELECTRONIC CONTROL) AVAILABLE

Shelf, Chrome Wire SH-2107

Shelf, Stainless Steel, Flat Wire SH-2326

Side Rack (230V

MO DE LS O NLY ) SR-2386

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 5.

I N S T A L L A T I O N

28-1/4" (716mm)

with optional bumper

33-3/16" (843mm)

with 3-1/2" casters

25-3/4" (653mm)

33-7/8" (860mm)

with optional bumper

30-15/16" (785mm)

25-1/8" (638mm)

30-7/16" (772mm)

53-9/16" (1360mm)

55-1/2" (1408mm)

77-1/2" (1967mm) - Pass-Through Option

33-7/8" (860mm)

lectrical

Connection

Pass-Through

Option

33-1/4"

(845mm)

with o

ptional 6"

egs

33-1/4"

(845mm)

with

optional 5"

casters

27-7/8" (708mm)

E X T E R I O R D I M E N S I O N S - 7 5 0 - S S E R I E S

O P T I O N S & A C C E S S O R I E S

Bumper for cabinet, FU LL P ER IM ET ER 5004861

Carving Holder, Prime Rib HL-2635

Carving Holder, Steamship (Cafeteria) Round 4459

Casters, 5" (127mm) Stem, 2 RIGID, 2 SWIVEL W/BRAKE 5004862

Cutting Board, 18" x 24 " x 1/2" (457 x 610 x 13mm) BA-2054

Door Lock with Key LK-22567

Drip Pan, with Drain 14831

Drip Tray - External 5004975

Legs, 6" (152mm), Flanged (SET OF FO UR ) 5004863

Pan Grid, Wire - 18" x 26"

PAN I NS ERT PN-2115

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 6.

HACCP Network Options (EL EC TR ON IC C ON TR OL O NLY )

RE FER T O SPE CI FICATI ON # 9015 FOR APP LI CA BL E PART

NUMBERS

➥ HACCP Documentation

➥ HACCP with Kitchen Management

Probe, Internal Temperature (ELECTRONIC CONTROL) AVAILABLE

Security Panel 5004750

Shelf, Chrome Wire,

Shelf, Stainless Steel, Flat Wire,

Shelf, Stainless Steel, Rib Rack SH-2743

Side Rack (230V

RE AC H-IN SH-2105

PASS-THROUGH SH-2327

RE AC H-IN SH-2324

MO DE LS O NLY ) SR-27426

I N S T A L L A T I O N

11-5/16"

(

287mm)

33-7/8" (860mm)

with optional bumper

25" (636mm)

with optional bumper

50-1/8" (1273mm)

52-5/8" (1337mm)

71-7/16" (1814mm)

23-1/2" (597mm)

22-9/16" (573mm)

39-7/8" (1013mm)

34-

1/2"

(878mm

)

with 3-1/2" casters

5-5/16" (135mm)

with standard 3-1/2" casters

33-1/4" (844mm)

16-5/8" (422mm)

37-3/16" (945mm)

(

)

31" (788mm)

Electrical Reach-in

Electrical, Pass-thru

39-

15/

" (

101

5mm

)

h op

iona

cas

ter

39-

5/16

" (

1015mm)

wit

ass-thru option

E X T E R I O R D I M E N S I O N S - 1 0 0 0 - S S E R I E S

O P T I O N S & A C C E S S O R I E S

Bumper, FULL P ER IM ET ER 5005103

Casters, 5" (127mm) Stem, 2 RIGID, 2 SWIVEL W/BRAKE 5004862

Door Lock with Key LK-22567

Drip Pan, without Drain 11906

Drip Pan, extra Deep 1115

Legs, 6" (152mm) Flanged (SE T OF FO UR ) 5004863 Pan Grid, Wire, - 18" x 26" PAN IN SE RT PN-2115

Probe, Internal Temperature

(E LECTR ON IC CO NT RO L) AVAILABLE

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 7.

HACCP Network Options (EL EC TR ON IC C ON TR OL O NLY )

RE FER T O SPE CI FICATI ON # 9015 FOR APP LI CA BL E PART

NUMBERS

➥ HACCP Documentation ➥ HACCP with Kitchen Management

Shelf, Stainless Steel, RE AC H-IN SH-2325 Shelf, Stainless Steel, PASS-THROUGH SH-2346 Stacking Hardware 5004864 Water Reservoir Pan 1775 Water Reservoir Pan Cover 1774

I N S T A L L A T I O N

16-9/16”

78-3/4” (2000mm)

53-3/16” (1351mm)

33-1/8” (841mm)

(420mm)

pass thru

33-1/2” (850mm)

with optional bumper

27-13/16” (706mm)

electrical

26” (660mm)

electrical

reach-in

36-9/16” (929mm)

41-7/8” (1063mm)

with 3-1/2” casters

33-15/16” (862mm)

39-1/4” (996mm)

31” (786mm)

43-1/4” (1098mm) with optional 5” casters

43-1/2” (1104mm) with optional 6” legs

E X T E R I O R D I M E N S I O N S - 1 2 0 0 - S S E R I E S

O P T I O N S & A C C E S S O R I E S

Bumper, Full Perimeter 5004861

Casters, 5" (127mm) Stem, 2 RIGI D, 2 S WI VEL W /BR AK E 5004862

Door Lock with Key LK-22567 HACCP Network Options (

REFER TO SPECIFICATION #9015 F OR A PPL ICABLE PART NUMBERS

➥ HACCP Documentation ➥ HACCP with Kitchen Management

Legs, 6" (152mm) Flanged (SE T OF FO UR ) 5004863 Pan Grid, chrome plated, wire PN-2115 ➥ Sheet pan insert 18" x 26" (457mm x 660mm x 25mm) Probe, Internal Temperature (E LECTR ON IC CO NT RO L) AVAI LABLE

ELEC TR ON IC C ON TR OL O NLY )

#823 • IN STA LL ATION/ OPERATION / SERVICE MA NUA L • 8.

Universal Angle Configuration

➥ Pan Slides, Chrome Plated SR-24447 ➥ Pan Slides, Stainless Steel SR-24762

Side Rack Configuration

➥ Side Rack, Chrome Plated SR-22445 ➥ Side Rack, Stainless Steel SR-23739 ➥ Shelf, Stainless Steel SH-23738 ➥ Shelf, Chrome Plated SH-2733

Stacking Hardware 5004864 Water Reservoir Pan 1775 Water Reservoir Pan Cover 1774

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