Alto 91WS Operator's Manual

AMERICAN-LINCOLN

TECHNOLOGY

Operator's Manual

Beginning with Serial No. 306005

READ THIS BOOK!

This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it. If you or your operator (s) cannot read English, have this manual explained fully before attempting to operate this machine.

Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente antes de tratar el manejo o servicio de esta máquina.

91WS

Walkbehind

Sweeper

ISO 9001

FILE A2287

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to: Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402

Part No. 2-86-00180 1995 American-Lincoln Technology® 950327

Printed in the USA

TABLE OF CONTENTS

MACHINE SPECIFICATIONS........................................................................................................................ 1-3

MACHINE PREPARATION.............................................................................................................................1-5

GAS/LP POWERED MACHINES ........................................................................................................... 1-5

BATTERY POWERED MACHINES ........................................................................................................ 1-6

SAFETY PRECAUTIONS ............................................................................................................................... 1-7

MACHINE CONTROLS .................................................................................................................................. 1-9

KEY SWITCH .......................................................................................................................................... 1-9

BATTERY CONDITION METER (BATTERY ONLY)................................................................................ 1-9

HOUR METER .........................................................................................................................................1-9

START BUTTON (GAS/LP ONLY) ........................................................................................................... 1-10

BATTERY VOLT METER (GAS/LP ONLY) .............................................................................................1-10

CHOKE CONTROL (GAS/LP ONLY) ...................................................................................................... 1-10

LOW OIL LIGHT (GAS/LP ONLY) ........................................................................................................... 1-10

FILTER SHAKER SWITCH......................................................................................................................1-10

SIDE BROOM LIFT HANDLE.................................................................................................................. 1-11

MAIN BROOM LEVER ............................................................................................................................1-1

MAIN BROOM ADJUSTMENT ................................................................................................................ 1-11

FILTER MANIFOLD LATCH .....................................................................................................................1-12

HOPPER DUMP HANDLE ......................................................................................................................1-12

FORWARD/REVERSE CONTROL HANDLE ......................................................................................... 1-12

CIRCUIT BREAKERS ..............................................................................................................................1-13

REWIND STARTER .................................................................................................................................1-13

OPERATING INSTRUCTIONS ...................................................................................................................... 1-14

BATTERY MACHINE OPERATION......................................................................................................... 1-14

GAS/LP MACHINE OPERATION ............................................................................................................ 1-14

PRE-START CHECKLIST ........................................................................................................................ 1-15

TO START THE BATTERY POWERED SWEEPER .............................................................................. 1-15

TO START THE GAS POWERED SWEEPER ...................................................................................... 1-15

TO START THE LP POWERED SWEEPER ......................................................................................... 1-15

TO START THE ENGINE WITH THE REWIND STARTER ..................................................................... 1-16

TO DRIVE THE MACHINE FOR TRANSPORT ...................................................................................... 1-16

TO SWEEP WITH MACHINE ................................................................................................................. 1-16

TO EMPTY HOPPER ..............................................................................................................................1-16

TO STOP SWEEPER ............................................................................................................................. 1-16

POST OPERATION CHECKLIST ............................................................................................................ 1-17

BA TTER Y CHARGING INSTRUCTIONS................................................................................................. 1-17

TO CHARGE THE MOTIVE POWERED BATTERIES (BATTERY ONLY)............................................. 1-18

GASOLINE POWERED MACHINE FUELING INSTRUCTIONS ............................................................ 1-18

TO FILL THE GASOLINE POWERED MACHINE FUEL TANK ............................................................. 1-18

LP POWERED FUELING INSTRUCTIONS ............................................................................................ 1-18

TO CHANGE THE LP TANKS .................................................................................................................1-19

MACHINE STORAGE - GASOLINE POWERED MACHINES ............................................................... 1-19

MACHINE STORAGE - BATTERY POWERED MACHINES ................................................................. 1-19

SERVICE CHART........................................................................................................................................... 1-20

HOW TO SWEEP .......................................................................................................................................... 1-22

SWEEPING GUIDELINES ...................................................................................................................... 1-22

SWEEPING VARIOUS TYPES OF DEBRIS.......................................................................................... 1-22

SERVICE INSTRUCTIONS ............................................................................................................................ 1-23

MAIN BROOM .........................................................................................................................................1-23

TO CHECK THE MAIN BROOM SWEEP PATTERN............................................................................. 1-23

TO ADJUST THE MAIN BROOM SWEEP HEIGHT............................................................................... 1-23

TO REPLACE THE MAIN BROOM......................................................................................................... 1-24

SIDE BROOM .......................................................................................................................................... 1-25

TO CHECK THE SIDE BROOM SWEEP PATTERN.............................................................................. 1-25

TO ADJUST THE SIDE BROOM SWEEP HEIGHT ................................................................................ 1-25

TO CHANGE THE SIDE BROOMS ........................................................................................................ 1-26

DUST CONTROL .................................................................................................................................... 1-26

TO CLEAN THE FILTER BAFFLE ........................................................................................................... 1-26

TO CLEAN THE PANEL FILTER .............................................................................................................1-26

American-Lincoln 1 - 1 91 WS

TABLE OF CONTENTS

TO CHANGE THE PANEL FILTER .......................................................................................................... 1-26

FLAPS ..................................................................................................................................................... 1-27

TO ADJUST THE SIDE FLAPS ............................................................................................................... 1-27

HOPPER .................................................................................................................................................. 1-27

TO CLEAN THE HOPPER ...................................................................................................................... 1-27

TO CHECK THE HOPPER SEALS ........................................................................................................ 1-27

BATTERY ................................................................................................................................................. 1-27

ENGINE AIR INTAKE .............................................................................................................................. 1-28

FUEL FILTER ........................................................................................................................................... 1-28

TO CHECK THE ENGINE OIL LEVEL .................................................................................................... 1-29

DRIVE SYSTEM ...................................................................................................................................... 1-29

TO ADJUST NEUTRAL SETTING............................................................................................................1-29

‘ REPLACING THE FORWARD DRIVE BELT ..........................................................................................1-29

REPLACING THE REVERSE BELT ....................................................................................................... 1-30

LP SAFETY PRECAUTIONS ......................................................................................................................... 1-31

LP GAS SYSTEM .......................................................................................................................................... 1-32

LP LIQUID WITHDRAWAL SYSTEM ...................................................................................................... 1-32

LP CHECKLIST ........................................................................................................................................ 1-33

LP FUEL TANKS ..................................................................................................................................... 1-33

‘ USE AND CARE OF LP TANKS .............................................................................................................1-34

CHANGING LP TANKS ........................................................................................................................... 1-34

TO BEGIN CHANGING THE LP TANK .................................................................................................. .1-34

STORAGE OF LP TANKS ....................................................................................................................... 1-34

STANDARD HARDWARE & TORQUE VALUES ........................................................................................... 1-35

DECIMAL METRIC & CONVERSION TABLE ...............................................................................................1-36

BOLT IDENTIFICATION ................................................................................................................................ 1-37

LEGENDS - SCREW/SETSCREWS .............................................................................................................. 1-38

HARDWARE LEGEND ................................................................................................................................... 1-39

ORDERING PARTS........................................................................................................................................ 1-42

TABLE OF CONTENTS - CHAPTER 2.......................................................................................................... 2-1

FRAME .................................................................................................................................................... 2-2

COVERS.................................................................................................................................................. 2-4

WHEEL DRIVE ........................................................................................................................................ 2-6

LOWER WHEEL DRIVE ......................................................................................................................... 2-8

‘ MAIN BROOM ......................................................................................................................................... 2-10

MAIN BROOM ARMS ..............................................................................................................................2-12

RIGHT HAND SIDE BROOM...................................................................................................................2-14

HOPPER.................................................................................................................................................. 2-16

FILTER SHAKER .....................................................................................................................................2-18

IMPELLER ............................................................................................................................................... 2-20

BATTERY................................................................................................................................................. 2-22

ENGINE ................................................................................................................................................... 2-24

ELECTRICAL ASSEMBLY (BATTERY) .................................................................................................. 2-26

ELECTRICAL ASSEMBLY (GAS) ...........................................................................................................2-28

CONTROL PANEL ................................................................................................................................... 2-30

DECALS................................................................................................................................................... 2-34

TABLE OF CONTENTS - CHAPTER 3.......................................................................................................... 3-1

LEFT HAND SIDE BROOM OPTION ...................................................................................................... 3-2

LOW OIL SHUTDOWN OPTION .............................................................................................................3-4

FOAM-FILLED TIRE OPTION ................................................................................................................. 3-6

WET SWEEP BYPASS OPTION ........................................................................................................... 3-7

SPARE PARTS KITS ............................................................................................................................... 3-8

MAIN BROOM OPTIONS ........................................................................................................................3-9

SCHEMATIC & CONNECTION DIAGRAMS (BATTERY) ....................................................................... 3-10

SCHEMATIC & CONNECTION DIAGRAMS (GAS)................................................................................ 3-11

INDEX ........................................................................................................................................................... 3-12

WARRANTY ................................................................................................................................................... 3-15

1-2 American-Lincoln

91 WS

SPECIFICATIONS

SWEEPING P ATH 36 inches (91.44 cm) with single side broom

45 inches (1 14.30 cm) with dual side broom

TRAVEL SPEED 0-3 m.p.h.

DIMENSIONS

Length 60.00 inches (152.40 cm) Width 34.00 inches (86.36 cm) Height 39.00 inches (99.06 cm) Wheel Base 22.65 inches (57.79 cm) Track 32.00 inches (81.28 cm)

WEIGHT (SHIPPING)

Gas Machine 460 lbs. (171.58 kg) LP Machine 460 lbs. (171.58 kg) LP Tank 20 lbs. (7.46 kg) 24 VDC Machine 385 lbs. (143.61 kg) Batteries 275 lbs. (102.58 kg) Charger 30 lbs. (1 1.19 kg)

WHEELS

Rear Cater (1) 2.0 wide x 5.00 dia. Molded Non-marking Urethane Front Drive (2) 2.0 wide x 10.00 dia. (5.08 cm wide x 25.4 cm dia)

Solid grey Non-marking Rubber St andard or

3.0 wide x 10.00 dia (5.08 cm wide x 25.4 cm dia) Foam Filled Grey Non-marking Rubber (Optional)

POWER SOURCES

24 VDC Battery

24 volt system, 1.3 HP (.97 kw) Electric Motor , (2) 12 volt batteries in series, 185 A.H. @ 20 hour discharge rating

Gas/LP

Briggs & Stratton 8 HP I/C Engine with electric and backup recoil start, Dual Element Air Filter, 1.5 gal Fuel T ank, Low Oil Shutdown Briggs & Stratton I/C Series

Model 1 cylinder, 8 HP (6 kw) Bore 3 inches (7.62 cm) Stroke 2.75 inches (6.98 cm) Displacement 19.44 cu. inches (319.0 cc) RPM 2200 Max.

DRIVE SYSTEM

Unit is self-propelled in forward and reverse, controlled by a full width handle bar, dual flat belt drive to automotive type differential, chain drive wheels, belt driven main and side brooms.

CONTROLS AND INSTRUMENTA TION

Key Switch (with push button ST AR for Gas/LP machines) Forward/Reverse Handle Hour Meter Ammeter (Gas/LP Models) Fuel Gauge (Gas/LP Models) Condition Meter (Gas/LP Models) Single Lever Raises and Lowers Main Broom Single Lever Raises, Lowers, and Activates Side Broom

American-Lincoln 1 - 3 91 WS

SPECIFICATIONS

SWEEPING SYSTEM

T ype Direct Throw Main Broom

One place plastic core disposable type. No tool charge. Position can be set to “Restricted Down” or “Free Float”.

Length 27 inches (68.6 cm) Diameter 11 inches (27.90 cm) Bristle Length 3 inches (7.62 cm) long, usable to 1.00 inch Option Bristle T ypes Proes, Nylon, High Density Nylon

Side Broom Rotary disposable type with 1.25 inches (3.17 cm) thick marine grade varnished hardwood disk. Floats over uneven surfaces and is adjustable for wear. Retract s up to impact. No tool charge.

Diameter 16.00 inches (40.60 cm) Bristle T ype Polypropylene

Hopper Molded polypropylene construction with handle to dump and levers to remove (no tool).

Volumetric Capacity 3 cu. ft. (85.00 It) Weight Capacity 220 lbs. (82.06 kg) Ground Clearance 3 inches (7.62 cm)

Dust Control One pleated water resistant fibre type panel filter with automatic timed (20 seconds) filter shaker . Patented shaker system. No tool quick change filter.

Filter Area 40 sq. ft. (3.70 m²) Impeller 9 inches dia.

OPTIONAL EQUIPMENT

Left Hand Side Broom Low Oil Light Shaker Switch Foam Filled Tires in Lieu of Solid Tires

MACHINE DIMENSIONS

39.00"

99.06 cm

34.00"

C0606

86.36 cm

36.00"

91.44 cm

1-4 American-Lincoln

60.00"

152.40 cm

91 WS

MACHINE PREPARATION

C1199 FIGURE 1

MACHINE PREP ARATION

Y our American-Lincoln T echnology sweeper has been shipped complete, but do not attempt to operate before reading and following the preparation instructions for your type of machine.

GAS/LP POWERED MACHINES

1. Uncrate the machine and carefully remove it from the skid to prevent damage.

2. Inspect the machine for obvious damage and check the controls for proper operation.

3. Connect and tighten battery cables.

4. Fill fuel tank with regular grade unleaded gasoline. *Install filled LP tank and connect fuel line to the tank. *Turn on service valve, check all LP connections for leaks. *Turn off service valve after inspection has been completed.

5. Check engine crankcase oil level. Although properly lubricated at the factory , check before starting engine. The engine uses no special break in oil. The recommended number of hours before the initial oil change is 5 hours (see maintenance chart).

6. For safety , do not operate until you have read the safety precautions and operation instructions in the manual.

*=LP Powered machines only

WARNING

To prevent possible fire, never fill fuel t ank while the engine is running. Always be sure gasoline cont ainer and

sweeper are electrically grounded before dispensing gasoline. This can be done by permanently attaching an

insulated wire with a battery clip on the end to the gasoline container .

Keep cigarettes, sparks, and open flame away from LP equipment.

Use extreme caution when inspecting for gas leaks.

American-Lincoln 1 - 5 91 WS

WARNING

MACHINE PREPARATION

C0605 FIGURE 2

BA TTERY POWERED MACHINES

The battery powered machines may be shipped with the batteries and charger in separate containers. The batteries will need to be filled with electrolyte if batteries were shipped dry .

1. Uncrate the machine and carefully remove it from the skid to prevent damage.

2. Inspect the machine for obvious damage and check the controls for proper operation.

3. Connect and tighten battery cables. (See Figure 2)

4. Connect battery cables. Be sure to observe polarity . (See Figure 2)

5. Charge batteries using the quick disconnect provided. Leave the top cover open while charging to prevent build up of explosive gases generated during the charging process. Refer to the charging instructions provided in the manual and on the charging unit being used.

6. For safety , do not operate until you have read the safety precautions and operation instructions in the manual.

WARNING

Lead acid batteries generate gases which can cause an explosion. Make sure the switch on the charger is in the

“OFF” position before connecting or disconnecting the charger. If no switch is provided, unplug the charger before

making connections to the batteries. Keep sparks and flame away from batteries. NO SMOKING. Charge the

batteries only in an area with good ventilation and leave the top cover open while charging.

WARNING

Batteries contain sulfuric acid which can cause burns to exposed skin or eyes. T o prevent injury, wear protective clothing and safety glasses when working on batteries. In the event that acid comes in contact with skin or eyes,

flush affected area with fresh water for a minimum of 5 minutes and get medical attention immediately .

1-6 American-Lincoln

91 WS

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS The following statements are used throughout this manual as indicated in their descriptions:

DANGER

To warn of immediate hazards which will result in severe personal injury or death.

WARNING

To warn of hazards or unsafe practices which could result in severe personal injury or death.

CAUTION

To warn of hazards or unsafe practices which could result in minor personal injury.

A TTENTION

To warn of unsafe practices which could result in extensive equipment damage.

NOTE

To give import ant information or to warn of unsafe practices which could result in equipment damage.

THE FOLLOWING INFORMA TION SIGNALS POTENTIALL Y DANGEROUS CONDITIONS TO THE OPERATOR OR EQUIPMENT . READ THIS MANUAL CAREFULLY . KNOW WHEN THESE CONDITIONS CAN EXIST. THEN, T AKE NECESSARY STEPS TO TRAIN MACHINE OPERA TING PERSONNEL.

FOR THE SAFE OPERA TION OF THIS MACHINE, READ AND UNDERST AND ALL WARNINGS. CAUTIONS AND NOTES.

WARNING

Machines can ignite flammable materials and vapors. Do not use with or near flammables such as: gasoline, grain

dust, solvents and thinners.

WARNING

Heavy machinery. Improper use can cause personal injury.

WARNING

Operate only when lids, doors, and access panels are securely closed.

WARNING

Use care when reversing machine in confined area.

WARNING

When servicing the machine disconnect the batteries first to prevent possible injury.

WARNING

When working on the machine, empty hopper, remove batteries, clear area of people and obstructions, use

additional people and proper procedures when lifting the machine.

WARNING

Always empty the Hopper and Disconnect Battery before doing maintenance.

WARNING

Y ou must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK.

Do not operate this machine unless it is completely assembled.

American-Lincoln 1 - 7 91 WS

WARNING

SAFETY PRECAUTIONS

WARNING

Do not use this machine as a step or furniture.

WARNING

Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this

machine on a ramp. Do not stop and leave this machine on a ramp.

WARNING

Stop and leave this machine on a level surface. When you stop the machine, put the key switch in the “OFF”

position.

WARNING

To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading

dock.

WARNING

Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.

NO SMOKING . Charge batteries only in area with good ventilation and always leave the top cover open while

charging batteries. Do not disconnect the charger from the batteries before disconnecting the AC power cord.

Disconnecting the battery cable with the charger plugged in could cause an explosion.

WARNING

Always wear eye protection and protective clothing when working near batteries. Remove all jewelry . Do not put

tools or other metal objects across the battery terminals, or the tops of batteries.

WARNING

Maintenance and repairs must be done by authorized personnel only . T ighten all fasteners. Keep adjustments

according to the specifications given in the service manual for the machine. Keep the electrical parts of the

machine dry . For storage, keep the machine in a building.

WARNING

Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine. Get new labels

and decals from American-Lincoln.

1-8 American-Lincoln

91 WS

MACHINE CONTROLS

C0602 FIGURE 3

MACHINE CONTROLS KEY SWITCH

The key switch is a two position rotary ON/OFF switch that is located on the control panel.

The filter shaker will activate for 20 seconds after the key switch is turned to the “OFF” position unless equipped with the optional filter shaker switch.

Gas/LP Powered Machines

The key switch must be turned “ON” before using the electric starter button or the pull start.

-Turn the key switch to the “ON” position before using the start button.

-Turn the key switch to the “OFF” position to turn off the sweeper .

Battery Powered Machines

T o conserve battery power turn the key switch “OFF” when leaving the machine unattended even if only for a minute. Run time for the battery powered machine can vary with operating conditions and machine maintenance practices.

-Turn the key switch to the “ON” position to turn on the sweeper .

-Turn the key switch to the “OFF” position to turn off the sweeper .

BA TTERY CONDITION METER (Battery Powered Machines)

The battery condition meter is located on the left side of the console. The condition meter indicates the level of charge in the batteries. The batteries are sufficiently charged when the needle stays in the green area on the gauge while the machine is being operated. Charge the batteries when the needle drops into the red zone while operating the machine.

WARNING

Do not operate the machine if the needle stays in the red zone. Operating the sweeper with discharged batteries

will degrade battery life.

HOUR METER

The Hour Meter is located on right side of the console. The meter is activated when the key switch is on. The meter indicates actual run time of the sweeper. The meter is used to determine when maintenance should be performed.

American-Lincoln 1 - 9 91 WS

MAIN

BROOM

MACHINE CONTROLS

MAIN BROOM LEVER

LP P

BATTERY VOLT METER

MAIN

BROOM

FLOAT

SWEEP

WERED MA

CHOKE CONTROL

CHOKE

BATTERY

CB-1 CB-2

KEY SWITCH

OFF

FILTERSHAKER

HINE

START BUTTON

START

NTR

HOUR METER

HOURS

0 0 0 0 0

OFF

LOW OIL LIGHT

LOW OIL

FILTER SHAKER SWITCH

SIDE BROOM LIFT CONTROL

MAIN BROOM ADJUSTMENT

C-0601

CIRCUIT BREAKERS

FWD./REV. CONTROL HANDLE

C0601 FIGURE 4

ST ART BUTTON (Gas/LP Only)

The start button is located on the right side of the console next to the key switch. The start button is a momentary push button switch that energizes the electric starter motor when pushed. The key switch must be turned on before using the start button to start the engine.

WARNING

Do not hold the start button for more than 15 seconds at a time. Allowing the starter motor to run for more than 15

seconds at a time may cause permanent damage to the starter motor.

To start the engine, push and hold the switch until the engine starts.

BA TTERY VOL T METER (Gas/LP Only)

The battery volt meter is used to monitor the charging system on GAS/LP Powered machines.

The meter indicates the voltage of the battery . A properly charged battery will indicate approximately 13.8 volts. A reading of less than 12 volts could be an indication of a charging system fault.

CHOKE CONTROL (Gas/LP Only)

The choke control is located on the console. The choke governs the air/fuel mixture during the combustion cycle of the engine operation. The choke should be pulled out while starting the engine and then gradually pushed back in after the engine warms up.

LOW OIL LIGHT (Gas/LP Only)

The low oil light is located on the console. The low oil light is part of a protection feature for the engine. When the oil level drops below a safe level the engine shuts off and illuminates the light to advise the operator of the low oil level. When this occurs check the oil level in the engine and add oil as necessary . The oil level must be full before the engine will start.

FIL TER SHAKER SWITCH

The filter shaker switch is a two position rocker switch that is located on the console. When the filter shaker switch is set to the “ON” position the filter shaker will operate automatically for approximately 20 seconds after the key switch is turned off. The “OFF” position disables the automatic shake cycle which would normally occur after turning the key switch off.

1-10 American-Lincoln

91 WS

C-0611

C0611 FIGURE 5

MACHINE CONTROLS

SIDE BROOM LIFT HANDLE

The Side Broom lift handle is located at the rear of the sweeper on the right side. The lift handle raises and lowers the side broom. Broom rotation stops when the side broom is raised.

-T o raise the side broom, pull the handle out and down to lock the broom in the raised position.

-T o lower the side broom, move handle up and forward into the slot.

MAIN BROOM LEVER

The main broom lever is located on the left side of the console. The main broom lever has three positions that control the main broom sweep height.

C0612 FIGURE 6

T o lower the main broom, grasp the lever and move it to the right out of the “UP” position and place the lever in the “SWEEP” or “FLOA T position.

The “SWEEP” position is for normal sweeping and should be used for most sweeping conditions.

The “FLOA T” position is used for sweeping very uneven surfaces only . Using the float position will cause premature wear on the main broom if used under normal operating conditions for extended periods of time.

MAIN BROOM ADJUSTMENT

The main broom adjustment is located at the rear of the machine. Adjust the main broom sweep height to compensate for wear of the broom bristles. Check the main broom sweep height regularly and adjust as necessary . (See “Main Broom Service” in this manual)

MAIN BROOM ADJUSTMENT

TO LOWER BROOM

C0613/9705

C0613 FIGURE 7

American-Lincoln 1 - 11 91 WS

TO RAISE BROOM

MAIN

BROOM

CB-1

CB-2

FILTER

SHAKER

BATTERYCONDITION

CHECK

WHILE

OPERATING

OFF

MACHINE CONTROLS

C0609 FIGURE 8

FIL TER MANIFOLD LA TCH

The filter manifold latch is located on the hinged filter manifold assembly . The latch must be disengaged before dumping the hopper or removing the dust filter. Apply slight down pressure on the edge of the manifold assembly to ease removal.

T o disengage the filter manifold latches, apply slight down pressure to the manifold assembly and lift the latch off the catch.

C0608 FIGURE 9

FORWARD/REVERSE CONTROL HANDLE

FORWARD

MAIN

BROOM

FLOAT

SWEEP

NEUTRAL

A T

-1

-2

HOPPER DUMP HANDLE

The hopper dump handle is located on the hopper and is used for dumping debris. A mechanical interlock prevent s the handle from being moved out of the stowed position

HOPPER DUMP HANDLE

LIFT HANDLE TO DUMP HOPPER

before the filter manifold assembly has been lifted away from the hopper.

T o dump the hopper , disengage the filter latch, lift the manifold assembly then rotate the dump handle out of the stowed position and lift.

T o stow the handle, replace the handle to the stowed position, lower the filter manifold assembly and engage the filter latch.

LIFT HANDLE TO DUMP HOPPER

HOPPER DUMP HANDLE

FORW ARD/REVERSE CONTROL HANDLE

The forward/reverse control handle is located at the rear of the machine. The control handle extending across the rear of the machine activates the belt driven dead-man clutch in the drive system.

R O

T o drive the machine forward, move the control handle forward.

REVERSE

C0614 FIGURE 10

1-12 American-Lincoln

T o drive the machine backward, move the control handle back.

The handle returns to neutral automatically when released.

91 WS

BATTERY

CIRCUIT BREAKERS

CHOKE

CB-1 CB-2

C-1161

OFF

FILTER SHAKER

C116 1 FIGURE 1 1

START

OFF

HOURS

0 0 0 0 0

MACHINE CONTROLS

CIRCUIT BREAKERS

The circuit breakers provide protection for the electrical system and are located on the console. The circuit breaker “POPS” out when an overcurrent condition exists.

When a circuit breaker pops out, the machine must be taken out of service and repaired before the circuit breaker will reset. The circuit breaker may be reset when the overcurrent condition has been corrected.

Push the button in to reset a popped circuit breaker.

REWIND STARTER

The Gas/LP engine is equipped with a rewind starter . If the battery is dead, it may be possible to start the engine with the rewind starter .

P4550 FIGURE 12

Open the top cover to gain access to the rewind starter . T o use the rewind starter:

-Turn key switch to “On” position.

-Grasp the starter , and pull it slowly until the starter engages.

-Pull the cord rapidly enough to overcome compression, prevent kickback and start engine.

American-Lincoln 1 - 13 91 WS

OPERATING INSTRUCTIONS

BA TTERY MACHINE OPERA TION

Charge the batteries after operating the machine. See the battery charging instructions in this manual. Use the pre-start checklist and follow the service chart for daily check points. Read and follow the safety precautions to assure safe, trouble free operation.

WARNING

Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.

NO SMOKING . Charge batteries only in area with good ventilation and always leave the top cover open while

charging batteries. Do not disconnect the charger from the batteries before disconnecting the AC power cord.

Disconnecting the battery cable with the charger plugged in could cause an explosion.

WARNING

Always wear eye protection and protective clothing when working near batteries. Remove all jewelry . Do not put

tools or other metal objects across the battery terminals, or the tops of batteries.

GAS/LP MACHINE OPERA TION

See the LP instructions in this manual for fueling and service instructions on the LP fuel system and replacement of tanks. Use the pre-start checklist and follow the service chart for daily check points. Read and follow the safety precautions to assure safe, trouble free operation. Gasoline powered machines use regular grade unleaded gasoline. Turn the engine off before dispensing fuel into the gasoline powered machine.

WARNING

T o prevent possible fire. Never fill fuel tank while the engine is running. Always be sure gasoline container and

sweeper are electrically grounded before dispensing gas. This can be done by permanently attaching an insulated

wire with a battery clip on the end to the gasoline container .

WARNING

All internal combustion engines give off harmful fumes and gases while running. Do not start or run the engine in

an enclosed area where the exhaust gases can accumulate. Avoid breathing these gases as they contain poison-

ous carbon monoxide which can endanger your health or life if inhaled steadily for even a few minutes.

WARNING

Check for gas odor before and during starting operations. If gas odor is noticed, stop and check for leaks or

component malfunctions in the fuel system. Check fuel supply hoses for proper connection and signs of abrasion.

Do not start engine when gas odor is present.

WARNING

Keep cigarettes, sparks and open flame away when working on LP equipment, use caution when inspecting for

gas leaks or when LP tanks are present.

WARNING

Do not run engine in an enclosed area. exhaust gases contain carbon monoxide, an odorless and deadly poison.

Do not operate the engine without adequate ventilation.

1-14 American-Lincoln

91 WS

OPERATING INSTRUCTIONS

ST ARTING INSTRUCTIONS PRE-ST ART CHECKLIST

Before starting the machine, do these pre-start checks.

1. Check all controls for proper operation.

2. Check for loose battery connections.

3. Make sure all controls are “OFF”.

4. Check to be certain that the forward /reverse control handle is centered in the neutral position.

TO ST ART THE BA TTERY POWERED SWEEPER

Perform the pre-start checklist before starting the sweeper .

1. Turn the key switch to the “ON” position.

2. Check the battery condition meter after the machine is on to determine if battery is sufficiently charged. Charge the batteries when the needle stays in the red zone while the machine is being operated

TO ST ART GAS POWERED SWEEPER

Follow these instructions for starting a cold engine. If the engine is warm reduce the initial choke setting in step 1 to halfway out position.

1. Set the choke to the full out position.

2. Turn the key switch to the “ON” position.

3. Push the start button until the engine starts. Do not hold the start button for more than 15 seconds at a

time.

4. After engine starts, gradually push in the choke until the engine runs smoothly.

5. If the engine starts then stalls push in the choke halfway and restart the engine.

6. At temperatures below 50° F (10° C), a one or two minute warm-up may be required.

7. Push the choke control all the way in when the engine reaches normal operating temperature.

TO ST ART LP POWERED SWEEPER

Follow these instructions for starting a cold engine. If the engine is warm reduce the initial choke setting in step 4 to halfway out position.

1. Open the LP storage tank valve.

2. Check all propane components for leaks and physical security. Be sure the tank is securely fastened.

3. Check the regulator. Moment arily press fuel primer on the regulator cover to bleed air out of the system.

4. Set the choke to the full out position.

5. Push the start button until the engine starts. Do not hold the start button for more than 15 seconds at a time.

6. If the engine starts then stalls, push in the choke halfway and restart the engine.

7. At temperatures below 50° F (10° C), a one or two minute warm-up may be required.

8. Push the choke control all the way in when the engine reaches normal operating temperature.

TO ST ART ENGINE USING THE REWIND ST ARTER

The Gas/LP engine is equipped with a rewind starter . If the battery is dead, it may be possible to st art the engine with the rewind starter . Grasp the starter , and pull it slowly until the st arter engages. Pull the cord rapidly enough to overcome compression, prevent kickback and start engine. Repeat if necessary with the choke opened slightly . When the engine starts open the choke gradually to position that allows the engine to run smoothly.

American-Lincoln 1 - 15 91 WS

OPERATING INSTRUCTIONS

TO DRIVE MACHINE FOR TRANSPORT

Use these instructions to drive the machine for transport to the sweeping site.

WARNING

Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this

machine on a ramp. Do not stop and leave this machine on a ramp.

1. Push the Forward/Reverse control Handle forward to start machine moving.

2. V ary your hand pressure on the control handle to obtain the desired travel speed.

TO SWEEP WITH MACHINE

Follow these steps to sweep with the machine.

WARNING

Machines can ignite flammable materials and vapors. Do not use with or near flammables such as: gasoline, grain

dust, solvents and thinners.

1. Lower the side broom.

2. Move the main broom lever to the sweep position.

3. V ary your hand pressure on the forward reverse control handle to obtain desired travel speed.

4. Empty the hopper when full. The sweeper will start to leave debris on the floor when the hopper fills to capacity.

TO EMPTY HOPPER

Empty the hopper when full. The sweeper may begin to leave a trail of debris while sweeping when the hopper is full. Use the hopper dump handle to empty the hopper. The hopper may be removed for cleaning. Do not attempt to remove the hopper when full. Empty the hopper before removing. Follow these instructions to dump the hopper.

WARNING

T o prevent possible back injury . Do not attempt to dump the hopper if it is too heavy to be lifted by one person. Get

help if needed. Know how to lift safely . Use your legs to do the work while keeping your back straight in an upright

position. Do not bend over and use your back to lift heavy objects.

1. Drive to dump site and position machine on hard level surface. Turn key switch to the “OFF” position.

2. Open the hinged top cover.

3. Disengage the filter manifold latch located on the filter shaker assembly . Apply light down pressure on the corner of the shaker assembly to ease removal of the latches.

4. Lift the hinged shaker assembly away from the hopper .

5. Swing the hopper dump handle to the dump position.

6. Lift the hopper dump handle to empty the hopper .

7. Use the hopper dump handle to return the hopper to the sweep position.

8. Swing the hopper dump handle to the stowed position.

9. Lower the hinged shaker assembly and engage the filter manifold latch. Apply slight down pressure on the corner of the shaker assembly to ease engagement.

10. Close the hinged top cover .

TO STOP SWEEPER

1. Allow the directional control handle to return to the center (neutral) position.

2. Use the side broom lift handle to raise the side broom. Pull out and down to lock the side broom in the raised position.

3. Use the main broom lever to raise the main broom. Move the main broom lever back to the “UP” position and move the lever into the slot provided to hold the main broom in the “UP” position.

4. Turn the key switch to the “OFF” position.

5. Perform the post operation checklist.

1-16 American-Lincoln

91 WS

OPERATING INSTRUCTIONS

POST OPERA TION CHECKLIST

After stopping the machine perform these post operation checks.

1. Check sweeping brooms for wear or damage.

2. Check all flaps for wear, damage or adjustment.

3. Close the supply valve on the LP cylinder. Check the fuel level and install a filled cylinder if needed. ~3. Fill the fuel tank. *3. Charge the batteries.

4. Perform the scheduled maintenance according to the service chart.

- = LP powered machines only . ~= Gasoline powered machines only . * = Battery powered machines only .

BA TTERY CHARGING INSTRUCTIONS

Charge the batteries at the end of each day or when the battery condition meter indicates low battery voltage. The batteries need to be charged when the needle stays in the “red” zone while the machine is being operated. When charging batteries, only use the quick disconnect provided. Use the quick disconnect to insure correct polarity.

Check the liquid level in the batteries a least once a week and add water when low. Use only distilled water . Fill the batteries after charging the batteries to prevent electrolyte from spilling over on to the tops of the batteries during the charging process.

WARNING

The use of an extension cord with the charger should be avoided. Risk of fire and electrical shock is possible if the

wrong type or size extension cord is used. If an extension cord must be used, only use a three conductor number

12 A WG cord with ground, properly wired, in good electrical condition and keep it as short as possible. Locate all

cords so that they cannot be stepped on, tripped over, or otherwise subjected to damage or stress.

WARNING

Verify that the AC power source to which the charger is to be connected is cap able of supplying the current

specified on the charger nameplate.

WARNING

Keep all charger ventilation holes at least 2 inches away from walls or other objects. Do not allow vent holes to

become obstructed.

WARNING

Do not operate charger that has been damaged or shows physical signs of damage. Have charger serviced by a

qualified professional repair person.

WARNING

Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.

NO SMOKING . Charge batteries only in area with good ventilation and always leave the top cover open while

charging batteries. Do not disconnect the charger from the batteries before disconnecting the AC power cord.

Disconnecting the battery cable with the charger plugged in could cause an explosion.

American-Lincoln 1 - 17 91 WS

OPERATING INSTRUCTIONS

TO CHARGE THE MOTIVE POWER BA TTERIES (Battery powered machines only)

1. Read the detailed instructions provided on the charger.

2. Be sure all controls are “OFF” and machine is located in an area with good ventilation.

3. Open the top cover. The top cover must remain open during the charging process.

4. Disconnect the machine power supply cable from the battery using thequick disconnect provided.

5. Connect the charger cable to the battery connector.

6. Plug the charger into properly grounded AC outlet. Be sure to verify theoperating voltage of your charger. The chargers supplied with machine operate at 1 15 V AC @60 HZ or 230 V AC @ 50 HZ.

7. The charger will begin charging the batteries after a short period of time. The charger will shut off automati cally when the charging process is complete.

8. Unplug the charger from the grounded AC outlet before disconnecting the charger from the battery .

9. Disconnect the charger cable from the battery .

10. Check the electrolyte level in the battery after charging. Add distilled water if needed.

1 1. Reconnect the machine power supply cable to the battery cable.

12. Lower the top cover and perform the pre-start checks before operating the machine.

GASOLINE POWERED MACHINE FUELING INSTRUCTIONS

The fuel tank for gasoline powered machines is located on the engine. The top cover must be opened to access the fuel tank. After opening the top cover , observe the combination fuel cap/gas gauge and check the fuel level to determine if the fuel tank needs to be filled.

TO FILL THE GASOLINE POWERED MACHINE FUEL TAN K

WARNING

T o prevent possible fire. Never fill fuel tank while the engine is running. Always be sure gasoline container and

sweeper are electrically grounded before dispensing gas. This can be done by permanently attaching an insulated

wire with a battery clip on the end to the gasoline container .

1. Turn the key switch to the “OFF” position.

2. Open the top cover.

3. Observe the level indicated by the gas gauge on the fuel tank cap.

4. Remove the fuel tank cap from the fuel tank and add gasoline as needed.

5. Install the gas cap and lower the hinged top cover .

LP POWERED MACHINE FUELING INSTRUCTIONS

Fueling the LP powered machine is accomplished by removing the empty LP cylinder and replacing it with a full replacement cylinder. Some cylinders are equipped with a fuel level gauge. Check the gauge and change the cylinder when the gauge reads “EMPTY”. See the LP Instructions in this manual for additional information.

WARNING

Improper filling procedures could cause an explosion. Have your LP cylinders filled by qualified personnel.

WARNING

Park the machine in a safe area designated for changing LP fuel tanks. The designated safe area must have

adequate ventilation, must be free from sparks or other sources of ignition.

WARNING

NO SMOKING signs should be posted and enforced. The area must not be in the vicinity of flammables, combustible

materials or high temperature sources such as furnaces or ovens.

Always store and transport LP fuel tanks with the safety relief valve in the up position. This will prevent the tank from venting liquid propane in the event the safety relief valve opens due to overpressure in the tank. A properly

stored tank will only vent gaseous propane which dissipates much faster than liquid propane.

1-18 American-Lincoln

WARNING

91 WS

OPERATING INSTRUCTIONS

TO CHANGE LP T ANK

The tank changing operation presents an opportunity for the operator to inspect the tank, tank fittings and the fuel lines for damage or wear that could cause leaks in the LP fuel system. Follow these steps to change the LP tank.

1. Park the machine in a designated safe area.

2. Turn key switch to “OFF” position.

3. Close the tank supply valve.

4. Remove the machine fuel supply hose quick disconnect coupling from the tank.

5. Inspect the fuel system components for damage and abnormal wear.

6. Remove the tank from the cradle holding device. Handle the tank carefully . It must not be dropped or

mishandled.

7. Store the empty t ank in the designated storage area.

8. Select a filled LP tank and inspect for damage and abnormal wear .

9. Carefully install the tank so the centering pin aligns with the hole in the tank collar.

10. Fasten the tank hold down clamp so that the tank locks into position. 1 1 . Reconnect the machine fuel supply hose to the tank supply coupling.

12. Open the tank supply valve and inspect for leaks. If leaks are present close the supply valve immediately.

Investigate the source of the leak and have it repaired before using the machine. If no leaks are found, the machine is ready to start.

13. Close the top cover .

14. Close the tank supply valve if the machine is to be stored.

MACHINE STORAGE GASOLINE POWERED MACHINES

Machines to be stored over 30 days should be completely drained of fuel to prevent gum deposits forming on essential carburetor parts, fuel filter and tank.

The use of a fuel additive, such as ST A-BIL, or an equivalent, will minimize the formation of fuel gum deposits during storage. Such an additive may be added to the gasoline in the fuel tank of the engine.

The following procedure should be used to prepare the machine for storage:

1. All fuel should be removed from the tank. Run the engine until it stops from lack of fuel.

2. While engine is still warm, drain oil from the crankcase. Refill with fresh oil.

3. Remove spark plug, pour approximately 1/2 ounce (15 grams) of engine oil into cylinder and crank slowly to

distribute oil. Replace spark plug.

4. Store in a clean and dry area.

BA TTERY POWERED MACHINES

All wet batteries will slowly discharge on standing and will discharge much faster when warm than when cold. At normal temperature of 80°F (26°C) loss of capacity by self-discharge, starting with a fully charged battery , may amount to an average of .001 specific gravity per day over a 30 day period. The battery should be given a booster charge when the specific gravity falls .040.

Do not discharge the batteries excessively . Excessive discharge can cause polarity reversal of the individual cells in the battery which will lead to complete failure of the batteries.

Use a hydrometer to monitor the specific gravity of the individual cells in the batteries. When checking the specific gravity of the batteries, you should not see a large difference between the individual cells. The batteries may need to be replaced if the battery shows a significant difference of specific gravity between the cells.

The specific gravity of the electrolyte should measure 1.285 when fully charged.

American-Lincoln 1 - 19 91 WS

SERVICE CHART

The following is a guide for servicing and maintaining your 91WS Walkbehind Sweeper . For best machine performance, the following operation checks should be made at these intervals. For service assistance, consult your Clarke/American-Lincoln distributor. For best result s, replace worn or damaged parts with genuine Clarke/ American-Lincoln parts.

EVERY 8 HOURS or DAIL Y :

1. Recharge batteries and check electrolyte level. B

2. Check fuel level. G, LP

3. Check engine oil level (at 5 hours). G, LP

4. Clean cooling fins and entire engine. G, LP

5. Check all flaps and gaskets for wear or damage.

6. Check sweeping brooms for wear or damage.

7. Check panel filter (clean side) for dust leak.

8. Check for LPG odor at connections. LP

EVERY 25 HOURS:

9. Change crankcase oil (heavy use). G, LP

10. Clean and re-oil foam pre-cleaner air filter (Dual Element). G, LP 1 1. Check all belts and chains for wear and alignment.

EVERY 50 HOURS:

12. Change crankcase oil (normal use). G, LP

13. Check battery electrolyte level. G, LP

14. Lubricate the caster wheel bearings.

15. Lubricate the drive chains.

EVERY 100 HOURS:

16. Lubricate all moving joints.

17. Clean or replace the spark plug and reset the gap. G, LP

18. Replace fuel filter . G

19. Clean and/or replace engine air filter paper cartridge (dual element). G, LP

20. Remove, clean, inspect, and reinstall battery cable connections.

21. Inspect side broom gear box and repack if necessary.

22. Check all fasteners for tightness.

EVERY 250 HOURS:

23. Remove combustion deposits. G, LP

24. Inspect LP fuel filter and change if needed. LP

Note: Complete service information for the Briggs and Stratton engine is provided in the “ Engine Owners’ Manual” which is supplied as part of this manual. Briggs & Stratton Form No. 272848-1/94

G = GAS LP = LPG B = BA TTERY

1-20 American-Lincoln

91 WS

CB-2

FILTER

SHAKER

BATTERYCONDITION

CHECK

WHILE

OPERATING

OFF

FLOAT

SWEEP

MAIN

BROOM

CB-1

CB-2

FILTER

SHAKER

BATTERYCONDITION

CHECK

WHILE

OPERATING

OFF

FLOAT

SWEEP

MAIN

BROOM

SERVICE CHART

3,9,12

BATTERYCONDITION

CHECKWHILEOPERATING

CB-1

O F F

F I

R S H

A K

R F F

13,20

10,19

11,15

B A T

I L

P E

R A

T I N

G C B

C B

O F F

F I L

R S H

1,20

11,15

C0616

American-Lincoln 1 - 21 91 WS

OPERATING INSTRUCTIONS

SIDE AISLES

MAIN AISLE

P4134/0001

P4134 FIGURE 13

HOW TO SWEEP

The sweeper is intended for use on hard relatively flat surfaces such as cement, asphalt and wood block floors. Exercise care when maneuvering to keep wheels from dropping off curbs or into pot holes. Do not sweep over obstructions.

The sweeper is designed for dry sweeping conditions. Wet clay and muddy type material will adhere to surface of sweepingchamber and hopper. Sweeping performance will degrade if these surfaces are not kept clean. Large heavy objects such as bricks, large stone and iron parts should not be swept. Damage to the main broom or other sweeping system components is possible. String, rope, wire or or metal strapping longer than 18 inches should not be swept. These items have a tendency to wrap around moving parts. This can cause damage or degrade sweeping performance.

SWEEPING GUIDELINES

In actual sweeping, there is no single pattern that can be set forth in the manual. Each installation has its own conditions, and the operator can readily set his own pattern using these guidelines.

1. Pick up large debris and remove bulky cartons from aisles before sweeping.

2. Use the machine to sweep debris from the narrow aisles into the main aisle.

3. After the machine has made a sweeping run, move the main broom lever to the “UP” position and turn the key switch to the “OFF” position. The filter shaker will operate for a short period of time. After the shaker stops, turn the key switch to the “ON” position, lower the main broom to the “SWEEP” position and continue sweeping.

NOTE

Replace main broom when bristles are reduced to 3.75 inch (9.5 cm) length. T o order replacement brooms, see

MAIN BROOM section of this manual. Replace side broom when bristles fail to sweep debris into the path of the

main broom. To order replacement brooms see SIDE BROOM section of this manual.

SWEEPING V ARIOUS TYPES OF DEBRIS

For heavy sand, dirt or excessive scattered debris, travel slowly with machine to allow main broom to deliver best results. Do not expect a completely clean surface on the first pass under these conditions.

Sometimes it is necessary to have extra broom pressure where debris is excessively heavy . See “Main Broom Adjustment” for information on adjusting broom to a “heavy” sweeping pattern. Material that adheres to the sweeping surface: This type of wet or sticky material will require more broom pressure, as in the above paragraph.

1-22 American-Lincoln

91 WS

MAIN BROOM SERVICE INSTRUCTIONS

SERVICE INSTRUCTIONS

MAIN BROOM ADJUSTMENT

TO LOWER BROOM

C0613/9705

C0613 FIGURE 14

MAIN BROOM

T o prevent the main broom from setting in one direction and to provide maximum life of the broom. It is recommended that the broom be turned end for end periodically .

TO CHECK THE MAIN BROOM SWEEP P A TTERN

Check the main broom sweep pattern after changing the broom or when poor sweeping performance is encountered while sweeping.

1. While the machine is not moving, lower the main broom to the “SWEEP” position. Allow the machine to

sweep in one spot for a short period of time.

2. Before moving machine, move main broom lever to the “UP” position and move the sweeper forward until you

can see the pattern left by the main broom bristles on the floor .

3. Check the width of the pattern on the floor to determine if the main broom requires adjustment. The recommended sweep pattern left on the floor will be between 1 and 2 inches wide.

-A pattern that is more than 2 inches wide indicates the broom linkage needs to be adjusted “UP”.

-A pattern that is less than 1 inch wide indicates the broom linkage needs to be adjusted “DOWN”.

TO ADJUST THE MAIN BROOM SWEEP HEIGHT

When changing the sweep height adjustment it is recommended that the bolt be adjusted 1 turn at a time. Af ter adjustment, recheck the sweep pattern to determine if further adjustment is necessary . Locate the Main Broom Height Adjustment which is located at the rear bottom of machine. T urn the adjustment screw as described below.

TO RAISE BROOM

-Turn the adjustment bolt counterclockwise to INCREASE the sweep pattern width.

-Turn the adjustment screw clockwise to DECREASE the sweep pattern width..

T o prevent unexpected movement always p ark on a hard, level surface and turn key switch off before working on

American-Lincoln 1 - 23 91 WS

WARNING

the machine.

SERVICE INSTRUCTIONS

MAIN BROOM SERVICE INSTRUCTIONS-CONT .

C0622 FIGURE 15

TO REPLACE THE MAIN BROOM

The main broom should be replaced when the bristles become worn to less than 2". The main broom is held in place by a single threaded knob. This feature provides for easy removal and installation of the main broom without the need for special tools or equipment. Follow the instructions below for main broom removal and replacement.

1. Park the sweeper on a smooth level surface. Turn the key switch “OFF”. Place the main broom lever in the “SWEEP” position.

2. Gain access to the main broom by opening the broom compartment door located on the left side of the machine.

3. Remove the main broom idler hub [Item 2] by loosening the threaded knob [Item 1] .

4. Grasp the main broom [Item 3] and remove it from the drive hub [Item 2].

5. Insert replacement broom [Item 3] into the broom compartment. Pay special attention to the slots on the broom. It may be necessary to rotatethe broom so the tabs on the drive hub align with the slots on the broom.

6. Reinstall the idler hub [Item 2] to the broom and over the locator stud [Item 4] and screw provided for the threaded knob [Item 1].

7. Install the threaded knob and close the broom door and engage the door latch.

8. Re-Check main broom sweep pattern.

1-24 American-Lincoln

91 WS

FLOOR CONTACT AREA

SIDE BROOMS SERVICE INSTRUCTIONS

SERVICE INSTRUCTIONS

FLOOR CONTACT AREA

C0621

FLOOR CONTACT AREA

C0621 FIGURE 16

SIDE BROOMS

The side broom’s sweeping angle is not adjustable, however the height of the side brooms can be adjusted to compensate for wear as the brooms become worn from use. Open the top cover and turn the adjustment nut to vary the side broom sweep height .

TO CHECK THE SIDE BROOM SWEEP P A TTERN

1. Position the machine on a smooth level surface.

2. Place the side broom lift lever in the “DOWN” position.

3. While staying in place allow the side brooms to sweep for a short period of time. (Allow enough time for the

side brooms to leave a clean footprinton the floor).

4. Place the side broom lift lever in the “UP” position.

5. Back the sweeper away from the area where the pattern was left.

6. Turn Key Switch to the “OFF” position.

7. Check the pattern to determine the floor contact area.

8. Determine if sweep height adjustment of the side brooms is necessary by comparing the floor contact area

to the diagram in Figure 16.

C0623

C0623A FIGURE 17

American-Lincoln 1 - 25 91 WS

TO CHANGE THE SIDE BROOMS HEIGHT ADJUSTMENT

Adjust the side broom height to compensate for normal wear of the side brooms or when installing a new replacement broom.

1. Park machine on a smooth level surface, turn keyswitch to “OFF” position.

2. Place the side broom lift lever in the “DOWN” position.

3. Open the top cover and locate the adjustment nut on the end of the lift rod. (See Figure 17)

4. Adjust the nut so the broom cont act s the floor as shown. (See Figure 16)

SERVICE INSTRUCTIONS

TO CHANGE THE SIDE BROOMS

Change the side brooms when the bristles become worn to less than 3 inches length.

1. Park machine on a smooth level surface, turn key switch to “OFF” position.

2. Place the side brooms lever in the “DOWN” position.

3. Remove the pin that passes through the flange and motor shaft. Remove the broom.

4. Remove the three (3) 1/4 inch bolts and nuts that hold the broom to the motor flange.

5. Assemble the flange to the replacement broom and fasten using the hardware removed in step 4.

6. Install broom to motor shaft with the pin removed in step 3.

7. Check sweep pattern and perform height adjustment so the broom contacts the floor as shown (See Figure

16).

DUST CONTROL SERVICE INSTRUCTIONS

The dust control system consists of the filter baffle and a panel filter . The filter baffle is built in to the hopper and should be checked/cleaned when the hopper is being emptied. The panel filter is located on top of the hopper under the hinged manifold. The panel filter must be replaced if the filter media tears. Inspect the top of the panel for signs of dirt that may be escaping through tears in the filter media.

TO CLEAN THE FIL TER BAFFLE

The filter baffle should be cleaned as a first step when the dust control system fails to effectively control dusting while sweeping.

1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position.

2. Open the top cover and disengage the filter manifold latch.

3. Lift the hinged manifold to gain access to the panel filter .

4. Remove the panel filter and inspect for debris lodged in the baffle passages.

5. Dislodge all debris from the baffle manually or with compressed air not to exceed 100 PSI.

6. Install the panel filter . Lower the manifold over the filter and engage the latch.

7. Close the top cover .

TO CLEAN THE P ANEL FIL TER

Clean the panel filter when the shaker fails to adequately clear the filter pleats.

1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position.

2. Open the top cover and disengage the vacuum manifold latch.

3. Lift the hinged vacuum manifold to gain access to the panel filter .

4. Remove the panel filter and inspect for damage. Replace if not in serviceable condition.

5. Apply compressed air not to exceed 100 PSI to the top side of the panel to backflush lodged dirt from the filter media. The filter may also be cleaned with a solution of soap and water . If this method is used, do not use the panel filter until it has completely dried.

6. Reinstall the cleaned filter and lower the hinged manifold assembly over the filter .

7. Engage the manifold latch and close the top cover .

TO CHANGE THE P ANEL FIL TER

Change the filter when obvious damage is evident. Inspect for leakage or a heavily loaded filter to the point that cleaning and shaking of the filter has no effect on clearing the pleats.

1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position.

2. Open the top cover and disengage the vacuum manifold latch.

3. Lift the hinged vacuum manifold to gain access to the panel filter .

4. Remove the panel filter and install a new replacement panel.

5. Lower the hinged manifold assembly over the filter.

6. Engage the manifold latch and close the top cover .

1-26 American-Lincoln

91 WS

SERVICE INSTRUCTIONS

FLAP SERVICE INSTRUCTIONS

The flaps are very important to the sweeping process. Inspect the flaps daily and replace any flap that shows signs of wear or deterioration. The side flaps are adjustable and should be adjusted so there is a recommended 1/16" to 1/8" gap between the floor and the bottom edge of the flaps. The adjustable flaps have slotted mounting holes to facilitate adjustment. The recycling flap is also adjustable and should be adjusted so the flap touches the broom. All other flap s require no adjustment and should be replaced when worn or damaged.

TO ADJUST THE SIDE FLAPS

1. Park machine on a smooth level surface. Turn the key switch to the “OFF” position.

2. Loosen the flap retaining screws and adjust the flap to clear the floor and leave a 1/16" to 1/8" gap.

3. Tighten flap retaining screws while holding flap in position.

HOPPER SERVICE INSTRUCTIONS

The hopper houses the debris compartment, the dust control filter and the removable dust baffle. For maximum performance and service life, keep the hopper clean and inspect the seals and flaps daily . Clean the hopper prior to parking the sweeper at the end of the day . A clean hopper will make inspecting the flap s and seals much easier and will prevent premature deterioration of hopper components. Do not leave the hopper full of debris while in storage or when parked for extended periods of time.

TO CLEAN HOPPER

Once the hopper has been emptied, the insides of the hopper should be rinsed out with water and allowed to dry completely.

TO CHECK HOPPER SEALS

The hopper seals are important to positive dust control while sweeping. Damaged seals will reduce vacuum pressure at the broom. Inspect for cuts, tears and proper positioning of the seal material. Replace all seals that become damaged.

BA TTERY SER VICE INSTRUCTIONS (Battery powered machine only)

Install the batteries as shown on page 7 and make sure all connections are wrench tight. A film of Vaseline will help prevent corrosion at the battery connection. Do not replace the electrolyte in the batteries if they have been in service for more than a week.

Charge the batteries when the battery condition meter stays in the red zone while the machine is being operated.

DISTILLED WATER

Read the safety precautions and follow the instructions for charging the batteries on page 18.

FILL TO 1/4 INCH

FROM BOTTOM OF TUBE

1/4 INCH (6mm)

Check the liquid level in the batteries weekly . The liquid level must be checked after the batteries have been charged since the level may rise during the charging cycle.. Add distilled water to bring the level up to a 1/4" below the fill tube as shown in Figure 18.

P4074 FIGURE 18

American-Lincoln 1 - 27 91 WS

SERVICE INSTRUCTIONS

ENGINE SERVICE INSTRUCTIONS

PRE-CLEANER

CARTRIDGE

VER

SCREWS (2)

RETAINER

C-0617

COVER

TAB

SLOT

BASE

C0617 FIGURE 19

WARNING

To prevent accident al st arting, remove sp ark plug wire when servicing engine or equipment. Disconnect the

battery at the negative terminal if the engine has an electric starting system.

NOTE

Check the oil level regularly. Be sure correct oil level is maint ained. Check every five (5) hours or daily before

starting the engine.

NOTE

Check the oil per the Service Chart Instructions previously listed. Change the oil after the five (5) hours of opera-

tion. Change the oil while the engine is warm. Refill with new oil of a recommended grade.

ENGINE AIR INTAKE SERVICE

1. Loosen the cover screws. Remove the cover and air cleaner assembly from the base.

2. Remove the air cleaner assembly from the inside of the cover and disassemble.

3. T o service the pre-cleaner , wash in a liquid detergent and water . Squeegee dry in a clean cloth. Saturate the pre-cleaner in engine oil and use a clean, absorbent cloth to remove ALL EXCESS oil. If the pre-cleaner is very dirty or damaged, replace it.

Do not use petroleum solvents, e.g. kerosene, nor pressurized air , to clean the cartridge. Solvents will cause the

cartridge to deteriorate. Pressurized air can damage the cartridge.

4. Reassemble the retainer on the pre-cleaner and cartridge (screen side of pre-cleaner toward cartridge pleats). Install this assembly in cover .

5. Insert tabs on cover into slots in base. T ighten cover screws securely .

FUEL FIL TER SERVICE

The engine is equipped with an in-line fuel filter. As the in-line fuel filter is disposable, the only service required is replacement every 100 hours. For more information regarding the fuel filter system, refer to the Briggs & Stratton Owner’s Manual included with this Operator’s Manual.

1-28 American-Lincoln

WARNING

91 WS

SERVICE INSTRUCTIONS

TO CHECK THE ENGINE OIL LEVEL

Be sure the correct engine oil level is maintained by checking the oil level daily . Use the dip stick to verify the correct oil level and add oil as indicated on the dipstick. When changing the oil you must first remove the drain plug which is located on the rear of the engine. Refer to the Briggs & Stratton Engine Owners’ Manual for more information on recommended type and grade of oil to be used.

C06241

C0624A FIGURE 20

DRIVE SYSTEM SERVICE INSTRUCTIONS TO ADJUST THE NEUTRAL SETTING

The only item that should have to be moved is the linkage rod itself. By adjusting the clevisis in or out, one should be able to achieve neutral when you install the new belt or if the machine begins to creep.

TO REPLACE THE FORW ARD DRIVE BEL T

1. Remove the two (2) inspection plugs on the right hand side of the machine which allows access to the

bearing plate on the end of the differential.

2. Reach in through the inspection holes and remove the two (2) bolts that hold the differential bearing plate in.

Remove and retain hardware.

3. Loosen the chain idler pulley and move it to the top of the slot to relax all tension on the chain. Retighten

the idler.

4. Remove the drive wheel chain by walking it off the differential. With the idler out of the way, it should all you

plenty of clearance to come off the end of the differential.

5. Move the bearing plate in an upward position to give you clearance for installing the new belt.

6. Begin by working the forward drive belt around the bearing plate. Once this is around the bearing plate, the

reverse belt off the differential shieve and leave it lay off to the left hand side of the shieve.

7. T ake the main forward belt and work it back around the forward idler underneath the main drive shieve and

around the rear of the forward and reverse idler pulley and up over the forward and reverse idler pulley.

8. When installing the forward drive belt, one side of the belt is printed and says “This Side Out”. On the

forward drive belt, you want to have that so you cannot read it when it is installed. It will be riding against the shieve itself on the differential because the machine is driven off the backside of that belt.

9. Once that main forward drive belt is installed and routed correctly , reattach the reverse belt the same way it

was routed before.

10. At the front of the machine, refasten the bearing plate on the end of the differential to the frame. 1 1. Start you chain back around the differential and readjust the idler for the drive chain.

12. Any fine adjustments for neutral that need to be done should be done with the linkage rod only.

American-Lincoln 1 - 29 91 WS

SERVICE INSTRUCTIONS

DRIVE SYSTEM SERVICE INSTRUCTIONS - Cont. TO REPLACE THE REVERSE BEL T

1. Remove the two (2) inspection plugs on the right hand side of the machine which allows access to the bearing plate on the differential shaft. Loosen and remove both bolts holding the bearing plate to the machine.

2. Loosen the drive wheel chain idler and pull it to the top of the slot. Retighten it to keep it out of the way . This allows you freedom to walk the chain off the differential.

3. At the rear of the machine, follow the main broom belt down to the idler. Disconnect the spring to release the tension on that belt and remove the right hand side broom belt.

4. Remove the main broom belt.

5. At the front of the machine, place the differential plate with the bearing in it to the “UP” position. This allows you clearance to feed the new belt in.

6. If the forward belt is still in good condition, you will need to start by removing it off the main drive shieve off the differential.

7. Get both the forward and reverse belt off the differential shieve laying them to the left hand side.

8. Work the reverse belt over the differential shieve once you are on the front and off to the left hand side of the shieve with both belts hanging loose around the differential.

9. Take the top portion of the belt and pick it up and the bottom portion of the belt and bring it to the “UP” position. That will need to be worked around the main shieve coming off the motor in between the shieve and the fixed bracket that holds the forward idler pulley . This clearance is very tight and you must be careful not to cut the belt while you are working around that.

10. Work the belt around the forward and reverse main idler by putting it back over top of it.

1 1. Come back to the front of the machine and lower the differential bearing plate.

12. Reinstall the 2 bolts in that and reset the chain idler back to its position and retighten.

13. Move to the rear of the machine again and reinstall the main drive broom belt and the spring that was taken off the right hand side broom belt.

14. Any fine adjustments should be able to be done with the linkage rod itself.

1-30 American-Lincoln

91 WS

LP SAFETY PRECAUTIONS

WARNING

Keep cigarettes, sparks, and open flame away when working on LP equipment when inspecting for gas leaks or

when LP tanks are present.

WARNING

Check all components for proper operation when needed. Replace LP components when needed. Never bypass

defective safety components.

WARNING

Check routing of all LP hoses. Keep them away from sharp edges, exhaust manifolds, or other hot surfaces.

Check for signs of abrasion or deterioration.

WARNING

Check for gas odor before and during starting operations. If gas odor is noticed, stop and check for leaks or

component malfunction.

WARNING

Make sure LP tank is free of dents and gouges.

WARNING

Make sure service coupling is clean and free of damage. Make sure service coupling of tank matches machine

service coupling.

WARNING

Keep engine properly tuned.

WARNING

Make sure the LP tank matches the fuel system.

WARNING

Make sure the LP tank is securely mounted on the machine with the retainer bracket clamping the tank with the

locating pin in position.

WARNING

Park the machine in a shaded, cool area when not in use.

WARNING

Keep the LP tank service valve closed when the tank is not in use.

WARNING

Never overfill the LP tank. Fill the LP tank to the recommended weight stamped on the tank.

WARNING

Use care in handling LP tanks. Never drag or drop them.

WARNING

Always store and transport LP fuel tanks with the safety relief valve in the “UP” position.

WARNING

Avoid contact with the LP fuel to avoid frostbite.

WARNING

When the machine is to stand unused for a period of time (overnight), park the machine in a designated area. Shut

off the service valve at the tank and operate the engine until the remaining fuel is consumed. T urn off the ignition

switch.

American-Lincoln 1 - 31 91 WS

LP GAS COMPONENTS

LP GAS SYSTEM

The propane powered Model 91WS fuel system has been modified to operate on LP vapor fuel instead of gas. The LP fuel system consists of several components not found in a regular gasoline system. The LP fuel system

also contains the associated mounting hardware and plumbing for the LP components. The major components are as follows:

-An LP carburetor

-A combination water-heated vaporizer and regulator

-A combination LP fuel line filter and lock-off valve

-An LP fuel tank, fittings, and relief valves

These components are factory set. Attempts at adjusting these components should only be made by authorized service personnel.

FUELLOCK/FILTER

TANK VALVE

TANK RELIEF VALV

LPG FUEL TANK

PRESSURE RELIEF VALVE

REGULATOR/VAPORIZER

CARBURETOR

P4502B FIGURE 21

LP V APOR WITHDRAW AL SYSTEM

The liquid LP fuel flows from the LP tank under its own pressure to the pressure relief valve. This valve is normally closed, which prevents LP fuel from escaping into the atmosphere. This LP gas is then piped to the LP fuel filter lock. The fuel filter lock removes unwanted tank scale and deposits from the LP gas. This gaseous LP fuel is sent to the primary regulator. The primary regulator reduces the pressure of the LP fuel tank and makes the floe more constant. The secondary regulator reduces LP gas pressure to the level required by the carburetor. From the secondary regulator , the LP fuel is piped to the carburetor where it is finally metered into the air flow which is sent to the combustion chamber.

1-32 American-Lincoln

91 WS

LPG INLET

WATER

LP GAS COMPONENTS

HAND PRIMER PIN

VAPOR OUTLET

P-4563A

PLUG

P4563 FIGURE 22

LP CHECKLIST

This checklist can be preformed quickly and should be done before every use. Be sure to make all necessary checks as listed on the Maintenance Chart as discussed earlier.

1. Check for connections for leaks.

2. Open the LP storage tank valve.

3. Check the regulator. Moment arily press the fuel primer on the regulator cover to bleed air out of the system.

4. St art the machine’s engine.

LP FUEL T ANKS

St andard D.O.T . LP fuel tank sizes have 14, 20, 33.5, and 43.5 pounds capacities. The liquid volume permitted in these containers is less than the total volume of the cylinder . This provides for expansion of the LP fuel should the temperature increase above the normal amounts. Excessive heat may cause the fuel to expand too much causing the safety relief valve to vent some LP fuel, relieving internal tank pressure.

Each tank is marked showing the type of construction (liquid or vapor), the manufacturer , the date of manufacture, the capacity , the weight, and the date of requalification. D.O.T. fuel tanks must be requalified (checked) periodically , This requalification must be recorded and maintained for the life of the container .

LP fuel tanks are equipped with the following approved values and fittings: Safety Relief V alve - This is a spring loaded valve that relieves excessive pressures which may develop in the

tank due to unusual condition.

Liquid Service V alve - Liquid is withdrawn from the tank through this valve. The LP tank may be filled though this

valve if the tank in not equipped with a filter valve.

Excessive Flow V alve - This valve is part of the Liquid Service V alve. It is mounted inside the tank and prevents

LP fuel from leaving the LP tank in the event of accidental breakage of external fittings or hoses. It permits

flow in either direction but stops outward flow if that flow becomes excessive. Filter V alve - This valve is optional. If this valve is not present, the tank is filled through the service valve. Liquid Level Gauge - This gauge is optional.

American-Lincoln 1 - 33 91 WS

LP TANK CARE

USE AND CARE OF LP T ANKS

If an LP tank is damaged or leaking, it should be immediately removed to a designated safe area and the proper personnel should be notifies. Do not attempt to make repairs to the cylinder regardless of its condition. Repairs must be made by qualified personnel.

The care an LP tank receives has a direct bearing on how long the tank can be used safely. LP tanks must not be dropped, dragged, or slid across any surface. To move the LP tank, use a hand truck or roll the tank on its foot ring while it is being held in a position slightly off the vertical.

CHANGING LP T ANKS

Refueling machines with LP tanks is an important process. Refueling is accomplished by replacing the empty LP tank with a full one.

The tank changing operation presents an opportunity for the machine operator to carefully inspect the tank, tank fittings, the fuel lines, and fuel line fittings. If abnormal wear is detected, the operator should report these findings to the appropriate personnel for immediate action.

TO BEGIN CHANGING THE LP T ANK

1. Park the machine in a designated safe area and set the parking brake.

2. Close the tank valve.

3. Remove the quick disconnect coupling from the tank valve.

4. Inspect the machine’s fuel lines and the quick disconnect coupling for damaged or abnormal wear .

5. Remove the empty tank from the holding device.

6. Inspect the tank and tank fittings for damage and abnormal wear . Handle the tank carefully. It must nor be dropped or mishandled.

7. Store the LP tank in a designated safe area.

8. Select a filled LP tank and observe for damage or leaks.

9. Carefully install the filled tank in the machine so that the tank centering pin enters the aligning hole (closest to the tank) in the tank collar . This assures that the tank is positioned properly and allows for proper operation of the safety relief valve, liquid level gauge, and service valves.

10. Fasten the tank retaining bracket so that the tank is locked into position.

1 1. Reconnect the fuel line to the tank servicing coupling.

12. Open the service valve slowly and check for leaks. If a leak is found, close the valve immediately and notify the appropriate personnel.

13. If no leaks are detected, the engine is ready to start. Do not start the engine unless the operator is in

position with the directional control pedal in the neutral position.

STORAGE OF LP FUEL T ANKS

Whether the storage is inside or outside, the LP tanks should not be in the vicinity of combustible materials or high temperature sources such as ovens or furnaces. This may cause the heat to raise the pressure of the fuel to a point where the safety valves would begin to operate. Care should be taken to ensure that the cylinders are stored in such a manner that if the safety relief valves are triggered, the vapor will be relieved rather than any liquid.

V alves on empty tanks must be closed during storage and transportation. Similar precautions should be taken in storing machines fitted with LP tanks. They may be stored or serviced

inside buildings provided there are no leaks in the fuel system and the tanks have not been overfilled. If machines are being repaired inside a building, the shutoff valve on the tanks must be closed except when the engine must be on during servicing.

1-34 American-Lincoln

91 WS

STANDARD HARDWARE & TORQUE VALUES

STANDARD METRIC TORQUE VALUES

When tightening torques are not specified, tighten the bolts and nuts according to the table below.

GRADE No-Grade or 4T 7T 9T

SS41, S20C S43C, S48C SCR435, SCM435

Nom. Unit N.m kgf.m ft-lbs N.m kgf.m ft-lbs N.m kgf.m ft-lbs

Dia. M6 7.85 0.80 5.79 9.81 1.00 7.23 12.26 1.25 9.04 (6mm, 0.24 in.) to to to to to to to to to

9.32 0.95 6.87 11.28 1.15 8.32 14.22 1.45 10.49

M8 17.7 1.8 13.0 23.5 2.4 17.4 29.4 3.9 21.7 8mm, 0.31 in.) to to to to to to to to to

20.6 2.1 15.2 27.5 2.8 20.3 34.3 3.5 25.3

M10 39.2 4.0 28.9 48.1 4.9 35.4 60.8 6.2 44.8 (10mm, 0.39 in.) to to to to to to to to to

45.1 4.6 33.3 55.9 5.7 41.2 70.6 7.2 52.1

M12 (12mm, 0.47 in.) to to to to to to to to to

62.8 6.4 46.3 77.5 7.9 57.1 103.0 10.5 75.9

72.6 7.4 53.5 90.2 9.2 66.5 117.7 12.0 86.8

ENGINE TORQUE VALUES

Screws, bolts and nuts must be tightened to the specified torque using a torque wrench. Several screws, bolts, and nuts such as those used on the cylinder head must be tightened in proper sequence and at the proper torque.

ITEM Size & Pitch N.m kgf.m ft-lbs

*Head Cover Cap Nuts M6 x 1.0 3.9 to 5.9 0.4 to 0.6 2.9 to 4.3 *Head Bolts M8 x 1.25 37.2 to 42.1 3.8 to 4.3 28.9 to 32.5 *Bearing Case Bolts 1 M6 x 1.0 12.7 to 15.7 1.3 to 1.6 9.4 to 11.6 *Bearing Case Bolts 2 M7 x 1.0 26.5 to 30.4 2.7 to 3.1 19.6 to 22.5 *Flywheel Bolts M10 x 1.25 53.9 to 58.8 5.5 to 6.0 39.8 to 43.4 *Connecting Rod Bolts M6 x 0.75 26.5 to 30.4 2.7 to 3.1 10.8 to 13.7 *Rocker Arm Bracket Bolts M6 x 1.0 9.81 to 11.28 1.00 to 1.15 7.23 to 8.32 *Idler Gear Shaft Bolts M6 x 1.0 9.81 to 11.28 1.00 to 1.15 7.23 to 8.32

Spark Plugs M14 x 1.25 19.6 to 24.5 2.0 to 2.5 14.5 to 18.1 Drain Plugs M12 x 1.25 32.4 to 37.3 3.3 to 3.8 23.9 to 27.5 Oil Switch Taper Bolt PT 1/8 14.7 to 19.6 1.5 to 2.0 10.8 to 14.5

*Crankshaft Bolt M12 x 1.5 98.1 to 107.9 10.0 to 11.0 72.3 to 79.6

For "*" marked bolts and nuts in the table, apply engine oil to their threads and seats before tightening.

Screw and bolt material grades are shown by numbers punched on the screw and bolt heads.

C-2005

American-Lincoln 1 - 35 91 WS

DECIMAL METRIC & CONVERSION TABLE

FRACTION FRACTION

DECIMAL DECIMAL

MILLIMETER MILLIMETER

C-2001/9907

1-36 American-Lincoln

91 WS

BOLT IDENTIFICATION

SAE - Grade 5

C 14 27 39 86 15 28 44 68 98

135 239 387 579

Grade

Plated

Grade

Plated

FFF 15 28 43

108

17 31 49 76

110 153 267

130

22 40 63

95 138 191 338 545 818

151

24 44

70 108 155 216 378

410H

Stainless

C 18 33 47

114

19 34 55 85

20 35 54

132

22 39 62 95

Screw

Size

*6 *8

*10 *1/4 5/16

3/8 7/16

1/2 9/16

5/8

3/4

7/8

C = Coarse Thread F = Fine Thread * = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.

Brass

9 13 32

6 10 16

SAE - Grade 8

Type F&T &BT

C 20

37 49

120

F 23 41 64

156

Type B, AB

21 34 49

120

Decrease the torque by 20% when using thread lubricant

The torque tolerance is ± on torque values.

C2000/9905

American-Lincoln 1 - 37 91 WS

NOTE

LEGEND - SCREWS/ SETSCREWS

ABBREVIATIONS - SCREWS

ADJ ADJ.SP BHM BHS CAPT.SL CAPT.WG FHM FIL.HM HHC HHM HIHD HSHC HSFHC KNH MHHC PHM RHD RHM RHW SHC SHTB SQ TB THM WELD WG

= Adjusting Screw = Adjusting Plunger Screw = Binding Head Machine Screw = Button Head Socket Screw = Captivated Slotted Screw = Captivated Wing Screw = Flat Head Machine Screw = Filister Head Machine Screw = Hexagon Head Cap Screw = Hexagon Head Machine Screw = 1/2 High Head Screw = Hexagonal Socket Head Cap Screw = Hexagonal Socket Flat Head Cap Screw = Knurled Head Screw = Metric Hexagon Head Cap Screw = Pan Head Machine Screw = Round Head Drive Screw = Round Head Machine Screw = Round Head Wood Screw = Shiny Crown Cap Screw = Shoulder Thumb Screw = Square Head Screw = Thumb Screw = Truss Head Machine Screw = Weld Stud = Wing Screw

HS S SH

-KCP

-CP

-OP

-FDP

-HDP

-FP

-COP

C-2004

1-38 American-Lincoln

ABBREVIATIONS - SETSCREWS

= Hexagonal Socket Setscrew = Slotted Setscrew = Square Head Setscrew = Knurled Cup Point Setscrew = Cup Point Setscrew = Oval Point Setscrew = Full Dog Point Setscrew = Half Dog Point Setscrew = Flat Point Setscrew = Cone Point Setscrew

91 WS

HARDWARE LEGEND

Key No. Part Number Description

H1 2-00-05060 Screw, #6-32 x 1.250 RHM H2 2-00-00455 Flat Washer, .375 x .156 x .047 H3 2-00-01499 Lock Washer, #6 Med. Helical Spring H4 2-00-00624 Nut, #6-32 Hex H5 2-00-00645 Nut, Hex Fiber Insert #6-32 H6 2-00-00049 Screw, # 10-24 x .500 RHM H7 2-00-00056 Screw, # 10-24 x .750 RHM H8 2-00-00039 Screw, 10-24 x 1.000 RHM H9 2-00-00426 Flat Washer, .500 x .219 x .063 H10 2-00-00519 Lock Washer, # 10 Med HS H11 2-00-00605 Nut, Hex MS # 10-24 x .375 x .125 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 H13 2-00-00054 Screw, 1/4-20 x .500 RHM H14 2-00-00219 Screw, 1/4-20 x .500 HHC H15 2-00-00221 Screw, 1/4-20 x .750 HHC H16 2-00-03051 Screw, 1/4-20 x .750 HSHC H17 2-00-00205 Screw, 1/4-20 x 1.000 HHC H18 2-00-00060 Screw, 1/4-20 x 1.250 RHM H19 2-00-02587 Screw, 1/4-20 x 1.250 HHC H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC H21 2-00-01769 Screw, 1/4-20 x 1.750 HHC H22 2-00-02589 Screw, 1/4-20 x 2.000 HHC H23 2-00-01980 Screw, 1/4-20 x 2.500 HHC H24 2-00-00220 Screw, 1/4-20 x .625 HHC H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 H26 2-00-00641 Nut, 1/4-20 Insert Fiber H27 2-00-03702 Washer, .625 x .281 x .063 H28 2-00-04685 Screw, 1/4-20 x .750 HHC H29 2-00-04966 Screw, 1/4-20 x 1.500 HHM H30 2-00-04687 Lock Washer, Hel. Spring 1/4 Med. H31 2-00-04695 Screw, # 10-32 x .630 RHM H32 2-00-04688 Nut, 1/4-20 Hex. H33 2-00-00224 Screw, 5/16-18 x .500 HHC H34 2-00-00208 Screw, 5/16-18 x .750 HHC H35 2-00-02708 Screw, 5/16-18 x 1.000 HHM H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 H37 2-00-00207 Screw, 5/16-18 x 1.250 HHC H38 2-00-00225 Screw, 5/16-18 x 1.500 HHC H39 2-00-00218 Screw, 5/16-18 x 2.000 HHC H40 2-00-01770 Screw, 5/16-18 x 2.750 HHC H41 2-00-02597 Screw, 5/16-18 x 3.250 HHC H42 2-00-02655 Screw, 5/16-18 x 4.500 HHC H43 2-00-00409 Flat Washer , .687 x .344 x .062 H44 2-00-00530 Lock Washer, 5/16 HS Med. H45 2-00-00585 Nut, Hex. 5/16-18 x .500 x .265 H46 2-00-00644 Nut, 5/16-18, Insert Fiber H47 2-00-00232 Screw, 3/8-16 x .750 HHC H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC H50 2-00-00234 Screw, 3/8-16 x 1.500 HHC H51 2-00-00216 Screw, 3/8-16 x 2.000 HHC H52 2-00-00402 Flat Washer , .750 x .390 x .094 H53 2-00-02310 Lock Washer, Helical Spring 3/8 H54 2-00-02360 Nut, 3/8-16 Hex. H55 2-00-00643 Nut, 3/8-16 Stop H56 2-00-00239 Screw, 1/2-13 x 1.000 HHC H57 2-00-00240 Screw, 1/2-13 x 1.250 HHC H58 2-00-00241 Screw, 1/2-13 x 1.750 HHC H59 2-00-00242 Screw, 1/2-13 x 2.250 HHC H60 2-00-02682 Screw, 1/2-13 x 2.750 HHC H61 2-00-02616 Screw, 1/2-13 x 3.000 HHC H62 2-00-00405 Flat Washer, 1.063 x .531 x .094

American-Lincoln 1 - 39 91 WS

HARDWARE LEGEND

Key No. Part Number Description

H63 2-00-02312 Lock Washer, 1/2 HS Med. H64 2-00-00596 Nut, Hex. 1/2-13 x .750 x .437 H65 2-00-04936 Nut, 1/2-13 Fibre Lock H66 2-00-02689 Screw, 1/2-20 x 1.000 HHC H67 2-00-00614 Nut, Hex 1/2-20 H68 2-00-00640 Nut, Hex Fiber Insert 1/2-20 H69 2-00-01255 Screw, 5/16-18 x .875 HHC H70 2-00-05254 Screw, 3/4-10 x 2.250 HHC H71 2-00-05255 Nut, 3/4-10 Nylon Lock H72 2-00-00518 Lock Washer, Helical Spring H73 2-00-00247 Screw, 1/2-13 x 2.500 HHC H74 2-00-03170 Flat Washer, 1.500 x .750 x .125 H75 2-00-00618 Nut, Hex Jam 3/8-16 H76 2-00-00632 Nut, Fiber Insert 3/8-24 Steel H77 2-00-00484 Flat Washer , .625 x .375 x .046 H78 2-00-05187 Carriage Bolt, 3/8-16 x 1.250 H79 2-00-01676 Flat Washer , 1.062 x .265 x .062' H80 2-00-02196 Carriage Bolt, 1/4-20 x 1.000 RHM H81 2-00-05276 Screw, 3/8-16 x 5.500 H82 2-00-00505 Lock Washer, 3/8 Int. Tooth H83 2-00-04877 Screw, 1/4-20 x 1.000 BHS H84 2-00-00228 Screw, 5/16-18 x 2.250 HHC H85 2-00-00650 Nut, Cap 3/8-16 Low Crown H86 2-00-03575 Carriage Bolt, 1/4-20 x .750 H87 2-00-00263 Set Screw, 1/4-20 x .250 HSKCP H88 2-00-05258 Screw, #8-325 x .750 BHS H89 2-00-01372 Nut, Fiber Insert #8-32 Steel H90 2-00-03569 Carriage Bolt, 5/16-18 x .750 H91 2-00-05279 Screw, M6 x 1.0 x 20 mm MHHC H92 2-00-04801 Flat Washer , .875 x .375 x .125 H93 2-00-00222 Screw, 1/4-20 x 1.250 HHM H94 2-00-00410 Flat Washer , .875 x .375 x .060 H95 2-00-03382 Spring Washer, .875 x .500 x .015 H96 2-00-02605 Screw, 3/8-16 x 4.500 HHC H97 2-00-04677 Screw, 1/4-20 x .750 HSC H98 2-00-05277 Screw, 1/2-13 x .750 HSHC H99 2-00-02810 Screw. 1/4-20 x 1.000 FHM H100 2-00-03062 Screw, #10-24 x .625 THM H101 2-00-04897 Screw, #10-24 x 1.250 THM H102 2-00-04795 Screw, #10-24 x .750 BHS H103 2-00-00089 Screw, 10-24 x 1.500 RHM H104 2-00-03541 Screw, 1/4-20 x 1.500 FHSCH H105 2-00-05260 Nut, Jam #8-32 H106 2-00-04886 Screw, 3/8-16 x .500 HSHC H107 2-00-04887 Screw, Main Broom Control H108 2-00-04888 Washer, Main Broom Control H109 2-00-00522 Lock Washer, 3/4 Helical Spring H110 2-00-03039 Screw, 1/4-20 x .625 HSHC H111 2-00-03296 Screw, 3/8-16 x 4.000 HHC H112 2-00-02603 Screw, 3/8-16 x 3.500 HHC H113 2-00-03333 Screw, 3/8-16 x 3.750 HHC H114 2-00-00633 Nut, Fiber 1/4-28 H115 2-00-03063 Screw, #10-24 x .750 THM H116 2-00-01951 Carriage Bolt, 1/4-20 x 1.250 H117 2-00-05067 Flat Washer, 1.750 x .531 x .100 H118 2-00-02618 Screw, 1/2-13 x 3.500 HHC H119 2-00-05005 Screw, M10 x 1.500 30 mm MHHC H120 2-00-03829 Lock Washer, 3/8 Bolt H121 2-00-00090 Screw, #8-32 x 1.500 RHM H122 2-00-05216 Screw, 1/4-20 x 5.000 HHC H123 2-00-00204 Screw, 1/4-20 x 1.500 HHC H124 2-00-02296 Lock Washer, #10 Ext. Shakeproof

1-40 American-Lincoln

91 WS

HARDWARE LEGEND

Key No. Part Number Description

H125 2-00-00418 Flat Washer , .984 x .627 x .063 H126 2-00-03466 Screw, #10-16 x .500 H127 2-00-03522 Washer, 5/16 x 1.250 x .050 H128 2-00-04681 Carriage Bolt, 5/16-18 x 1.250 H129 2-00-02311 Lock Washer, 4.38 Split H130 2-00-03334 Screw, .44-20 x 1.000 HHC H131 2-00-03855 Carriage Bolt, 3/8-16 x 1.000 H132 2-00-00503 Lock Washer, 1/4 Ext. H133 2-00-00006 Screw, #10-24 x .675 FHM H134 2-00-03032 Screw, 3/8-16 x .750 FHS H135 2-00-05298 Flat Washer, .344 x 2.000 x .062 H136 2-00-03940 Screw, #10-24 x .500 T/C HH H137 2-00-05299 Screw, #10-24 x 1.250 HSHC H138 2-00-00504 Lock Washer, Int. H139 2-00-00611 Nut, Hex Jam, 3/8-24 H140 2-00-00447 Flat Washer, 1.250 x .280 x .090 H141 2-00-00501 Lock Washer, Int. H142 2-00-05244 Carriage Bolt, 1/2-13 x 2.000 H143 2-00-00432 Flat Washer , 1.13 x .770 x .063 H144 2-00-02303 Lock Washer, Int. H145 2-00-04180 Setscrew, 1/4-20 x .500 H146 2-00-00420 Flat Washer, 1.000 x .516 x .063 H147 2-00-00642 Nut, Fibre Insert 5/18-18 H148 2-00-01778 Screw, 1/2-13 x 2.000 HHC H149 2-00-01803 Washer, 1.063 x .031 x .063 H150 2-00-00211 Screw, 5/16-18 x 1.750 HHC H151 2-00-00213 Screw, 5/16-18 x .625 HHC H152 2-00-01562 Carriage Bolt, 5/16-18 x 2.250 H153 2-00-03266 Washer H154 2-00-04363 Screw, M8-1.250 x .750 H155 2-00-05044 Lock Washer, M14 Split H156 2-00-05079 Screw, M14 x 1.500 x 25 mm HHC H157 2-00-00217 Screw, 5/16-18 x 2.000 HHC H158 2-00-05306 Screw, M14 x 35 mm HHC H159 2-00-00512 Lock Washer H160 2-00-00441 Flat Washer , .438 x .200 x .036 H161 2-00-00153 Screw, #8-24 x .875 OHM H162 2-00-03961 Screw, 5/16-24 x 1.000 HHC H163 2-00-03570 Carriage Bolt, 3/8-16 x .750 H164 2-00-00107 Screw, 10-24 x 4.50 RD. HD. H165 2-00-00589 Nut, Hex Jam, .25-20 H166 2-00-00066 Screw, 6-32 x .50 RHM H167 2-00-04312 Screw, 10-24 x .625 T/C Hex HD. H168 2-00-05261 Insert, 1/4-20 H169 2-00-02637 Screw, 1/4-20 x 2.750 HHC H170 2-00-03061 Screw, # 10-24 x .500 THM H171 2-00-02371 Nut, Hex Jam .50-13 STL. H172 2-00-04986 Screw, 1/4-20 x 4.500 H173 2-00-02709 Screw, 5/16-18 x 1.500 H174 2-00-00183 Screw, 1/4-20 x .750 THM H175 2-00-01252 Screw, 10-24 x 2.750 RDH H176 2-00-05337 Screw, #8-32 x .750 BHS SS H177 2-00-05324 Threaded Insert, #8-32 H178 2-00-00206 Screw, 5/16-18 x 1.000 HHC H179 2-00-04948 Screw, 25mm - M8 x 1.250 H180 2-00-04378 Clip, Water Line H181 2-00-05078 Screw, M6 x 1.000 x 10mm HHC H182 2-00-00236 Screw, 5/8-16 x 2.500 HHC H183 2-00-05042 Lock Washer, M10 H184 2-00-04366 Screw, M10 x 1.500 x 25mm H185 2-00-02588 Screw, 1/4-20 x 1.125 HHC Cad. Pl. H186 2-00-03041 Screw, 1/4 x 1.250 HSC-SS

American-Lincoln 1 - 41 91 WS

HARDWARE LEGEND

Key No. Part Number Description

H187 2-00-00071 Screw, #10-24 x 1.250 RHM H188 2-00-01987 Flat Washer, .438 x .200 x .036 sst H189 2-00-00460 Flat Washer, .437 x .192 x .031-s H190 2-00-00529 Lock Washer - helical sps, 8 MDM H191 2-00-00602 Nut, MSCR - Hex, 8-32 H192 2-00-04841 Nut 3/4 - 16 Slotted Hex head H193 2-00-03412 Lock Nut, .375 - 24, sps 21 FK H194 2-00-03537 Screw - 1/4 - 20 x2.000 H195 2-00-04210 Clamp H196 2-00-05350 Screw 1/4 - 28 x .63 HHC H197 2-00-03979 Washer 1.00 x .391 x .06 H198 2-00-03808 Wahser 1.50 x .750 x .06 H199 2-00-04603 Clamp H200 2-00-00626 Nut, Hex MS #10 - 32 x .375 x .125 H201 2-00-02011 Plastic Plug, .440 Dia (Diesel) H202 2-00-04514 Plastic Plug, .562 Dia ( LP & Gas) H203 2-00-04794 Screw, #10 - 24 x .625 BHS H204 2-00-04873 Clamp H205 2-00-04721 Grommet, 1.750 x1.125 x .500 x.125 H206 2-00-00407 Washer, Flat .562 x.265 H207 2-00-02227 Key, .125 x .750 SQ H208 2-00-00772 Cotterpin .093 x 1.000 H209 2-00-00586 Nut Hex Jam 5/16 - 18x .500 x .187 H210 2-00-00776 Cotterpin .125x1.500 H211 2-00-02728 Screw 10 - 32 x .375 BHM H212 2-00-00566 Fitting-Grease H213 2-00-01254 Screw - 1/2 - 13 x 1.500 HHCS H214 2-00-00462 Flat Washer , .562 x .250 x .031 H215 2-00-02558 Grease Zerk H216 2-00-04378 Harness Clamp H217 2-00-00511 Internal Washer, #6 H218 2-00-05345 Screw, Hex Head Cap H219 2-00-05359 Nut, Serrated Flange 5/16-18 H220 2-00-02617 Screw, 50-13 x 3.25 HHC H221 2-00-03335 Screw, Hex SOC Cap, .312 -18 x .50 H222 2-00-02848 Screw, 10-32 x .50 Cad PL,STL RHM H223 2-00-00631 Nut, .31 - 24 Fiber Insert H218 2-00-05345 Screw, Hex Head Cap H219 2-00-05359 Nut, Serrated Flange 5/16-18 H220 2-00-02617 Screw, 50-13 x 3.25 HHC H221 2-00-03335 Screw, Hex SOC Cap, .312 -18 x .50 H222 2-00-02848 Screw, 10-32 x .50 Cad PL,STL RHM H223 2-00-00631 Nut, .31 - 24 Fiber Insert H224 2-00-04686 Lock Washer-helical#10Scr.Med. SS H225 2-00-04851 Washer, Engine Mount H226 2-00-04689 Washer, 11/16 OD x .260 ID x .050 H227 2-00-04596 Screw, Hex Head 1/4 - 20 x 3.5 H228 2-00-02606 Screw, .375 - 24 x 1.00, STL HHC H229 2-00-01490 Screw, .25 - 20 x .875 HHC STL H230 2-00-00466 Flat Washer , .625 x .203 x .031 H231 2-00-02933 Screw, Mach 10 - 24 x 3.50 H232 2-00-04909 Yoke, Pin Assy. H233 2-00-02638 Screw, HHC .25-20 x 3.00 H234 2-00-00064 Screw- RHM #10-24 x .88 H235 2-00-00197 Carriage Bolt, .38-16 x 2.75 H236 2-00-02369 Nut, Hex Jam, .38-16 H237 2-00-05356 Screw, 5/16 - 18 X 1.25 Grade 8 H238 2-00-03750 Carriage Bolt, .38-16 x 1.50 H239 2-00-02814 Screw-FHM .25-20x1.75 H240 2-00-05398 Screw, HSHC 3/8-16 x .50 H241 2-00-05395 Screw, RHM .25-20 x 4.00 Zinc H242 2-00-05370 Screw, M12 - 16 x 1.75 x 40mm HHC

1-42 American-Lincoln

91 WS

HARDWARE LEGEND

Key No. Part Number Description

H243 2-00-00591 Nut, Hex-Jam .50-20 H244 2-00-05297 Nut, Insert Fiber, .38-16 Heavy Nut H245 2-00-05401 Shoulder Screw, 1/2-3/4 H246 2-00-05122 Screw-HHC, .25-20 x 2.00 H247 2-00-04590 Washer H248 2-00-05236 Flat Washer, 2.000 x .281 x .063 H249 2-00-00004 Screw-FHM #10-24 x 1.25 H250 2-00-04968 Screw-T/FRH #14-10 x 1.00 Type A H251 2-00-02602 Screw, 3/8-16 x 2.750 HHC Cad. Pl H252 2-00-00600 Nut, Hex Heavy 3/8-16 H253 2-00-05120 Nut, .75-Hex Nyloc Jam H254 2-00-04625 Screw-HHM .375-24 x .75 H255 2-00-00227 Screw-HHC .313-18 x 2.25 H256 2-00-02354 Nut-Hex-Jam .50-20 H257 2-00-00093 Screw-RHM 6-32 x .75 H258 2-00-04062 Screw-T/FFH #6-20 x .50 H259 2-00-05343 Bolt Carriage , .38-16 x 3.50 sstl H260 2-00-00615 Nut, Hex Fin .63 - 22 H261 2-00-05344 Screw - HHM .313 - 18 x 1.75 Stl H262 2-00-00617 Nut, Hex, Finish .75-16 H263 2-00-02313 Lock Washer, HS .63 Scr. Med. H264 2-00-02622 Screw, 5/16 - 18 x 1.000 HHM H265 2-00-00506 Lock Washer, Int Tooth #8 Dia Screw H266 2-00-05371 Screw-RHM #8-32 x 2.38 H267 2-00-00068 Screw-RHM #8-32 x .63 H268 2-00-00051 Screw-RH, .25 - 20 x .75 H269 2-00-00118 Screw - RHM #10 - 24 x .625 H270 2-00-05341 Screw-HHC .75-10 x 2.00 H271 2-00-03293 Nut-Hex-Fin .75-10 H272 2-00-04563 Screw, Shoulder #10-24 H273 2-00-03214 Screw, .31-18 x .75 Zinc PL HSHC H274 2-00-02676 Screw, .50 - 13 x .75 HHM H275 2-00-00237 Screw, HHC .375 - 16 x 3.00 H276 2-00-00223 Screw, HHC .25-20 x 1.25 nickel H277 2-00-05164 Screw, HHM 5/16 - 18 x 3.50 H278 2-00-03044 Screw, .38 -16 .75 HSHC H279 2-00-04914 Screw, .50 - 13 x 4.50 HHC H280 2-00-00187 Bolt Carriage, .38 - 16 x 2.50 H281 2-00-00415 Flat Washer, .9375 x .468 x .0625SS H282 2-00-02562 Fitting H283 2-00-03842 Roll Pin, 1/4 x 1.00 H284 2-00-04845 Screw, 3/8-16 x 1.00 FHSC H285 2-00-05153 Screw, 1/4 x 20 1.50 HHC H286 2-00-05383 Washer, Special H287 2-00-00264 Set Screw, 1/4-20 x .313 HSKCP H288 2-00-00668 Wing Nut, 5/16-18 H289 2-00-00532 Snap Ring H290 2-00-02049 Bearing - Double Seal H291 2-00-02243 Square Key, .188 - .187 x 1.250 H292 2-00-02293 Lockwasher, 5/8 Int. H293 2-00-03151 Spacer, 1/2 ID 3/4 .625 Lg. H294 2-00-03158 Spacer, 1/2 ID 3/4 .3/8 Lg. H295 2-00-03306 Bearing H296 2-00-03413 Flat Washer, 1.125 x .765 x .062 H297 2-00-04345 Ty e - Wr ap H298 2-00-04708 Ter mina l H299 2-00-05183 Terminal, 1/4 x .03 12-10 H300 2-00-00767 Cotter Pin, .063 x.500 H301 2-00-04159 Flat Washer , 1.375 x .563 x .109 SS H302 2-00-00490 Washer, Spring, Shakeproof H303 2-00-05103 Flat Washer, .750 x .343 x .050 SS H304 2-00-00246 Screw, .25 - 20 x 2.25 HHC

American-Lincoln 1 - 43 91 WS

HARDWARE LEGEND

Key No. Part Number Description

H305 2-00-00809 Screw, HSHC .31 - 18 x 1.00 H306 2-00-05405 Nut, 3/8 - 32 NEF 2A H307 2-00-02963 Screw, RHM #10-32 1/4 PL. (Steel) H308 2-00-05388 Sealing Washer 46/53 ESP OPT H309 2-00-01081 Screw - T/C RH #8-32x.50type 2 H311 2-00-05024 Washer Flat, 2 x 1.06 H312 2-00-05227 Screw, HHC M14 x 1.50 x 45mmgr10 H313 2-00-04652 Screw, HHC .438 - 20 x 1.50 H314 2-00-03836 Bolt Carriage, .31 - 18 x 1.75 H315 2-00-00593 Nut, .38-16 Hex heavy Jam H316 2-00-00044 Screw, RHM #8-32 x .50 H317 2-00-00252 Screw, .313-18 x 4.00 HHC H318 2-00-04750 Screw, BTN HD SKT H319 2-00-02352 Nut, Hex Hvy, .50-13 stl-zn. H320 2-00-05424 Screw, Shoulder 1/2-1/2 H321 2-00-04699 Screw, HHC, .375-16 x 2.75 H322 2-00-03993 Screw, HHM 3/4-16 x 3.000 H323 2-00-00244 Screw, HHC .25-20 x 1.000 H324 2-00-05329 Screw, HHC M10 x 1.50 x 40MM SS H325 2-00-00092 Screw, Ph. RHM #8-32 x 1.75 Zn. H326 2-00-00235 Screw HHC .375-16 x 1.75 H327 2-00-05444 #10-24 BHCS 1.00 Black Oxide H328 2-00-03994 Carriage Bolt, .31-18 x 1.50 H329 2-00-00036 Screw, RHM #10-24 x .25** NLS H330 2-00-00397 Flatwasher .875 x .516 x .031 ss H331 2-00-02779 Fhms #10-32 x .312 H332 2-00-05433 M16 x 1.50 Hex Nut (Metric) Gr 10.9 H333 2-00-00451 Flatwasher .750 x .312 x .065 ss-zn H334 2-00-05450 Shoulder Screw, 5/16-18 x 3/8 H335 2-00-03404 Clamp - Witteck - C24P H336 2-00-04620 O-Ring H337 2-00-03042 Screw - JSJC, .25-20 X 1.50 H338 2-00-04880 Screw - 1/4-20 x .75 BHS GR 8 Zn. H339 2-00-04876 Screw - 1/4-20 x .50 BHS GR 8 Zn. H340 2-00-05463 #8-32 x 1.25 FHS Phillips H341 2-00-05385 Screw - HHM .375-16 x 1.75 H342 2-00-04857 Bulkhead - Union Elbow H343 2-00-00250 Screw - HHM, #10-24 x 1/2 H344 2-00-04576 Terminal Insulated Bullet Plu H345 2-00-00249 Screw - HHM 8-32 x .375 Brass/Chr H346 2-00-05237 Flatwasher, 1.063 x .265 x .063 H347 2-00-00231 Screw - HHC .375-16 x .63**NLS H348 2-00-04446 Ter mina l H349 2-00-05454 #8-32 x 2.5 FHM Screw H350 2-00-05354 Fitting 90º Elbow H351 2-00-05455 5/16-18 x 1/2 Shldr. Screw Stl. H352 2-00-00427 Flatwasher, .875 x .516 x .063 stl. H353 2-00-02336 Nut, Hex Hvy Semi Fin, .25-20 H354 2-00-02694 Screw HHC - .50-20 x 2.25 H355 2-00-04182 Bushing H356 2-00-00011 Screw, #10-24 x .500 FHS, Zn. H357 2-00-00081 Screw, Ph. RHM .25-20 x 1.00 Zn.

1-44 American-Lincoln

91 WS

Parts may be ordered from American-Lincoln authorized distributors. Record

the information from the American-Lincoln serial number plate

avoid delays in filling your order.

1. Use the model number, catalog number, and serial number when ordering.

Give the part number, description, and quality of parts needed.

Give shipping instructions for either freight, UPS, or parcel post.

Parts

and supplies listed in this manual can be ordered from the following address:

American Lincoln

Distributor

1100 Haskins Road Bowling

Green, Ohio 4302

1-800-331-7692

MACHINE CATALOG NUMBERS

400-041

91WS Battery with Proex Main Broom

400-051 91WS

Gas with Proex Main Broom

400-053

91WS LP with Proex Main Broom

ORDERING PARTS

Parts may be ordered from American-Lincoln authorized distributors. Record the information from the American-Lincoln serial number plate to avoid delays in filling your order.

MODEL NO.

Manufactured By

SERIAL NO.

AMERICAN LINCOLN

TECHNOLOGY

BOWLING GREEN, OHIO

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quality of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

Parts and supplies listed in this manual can be ordered from the following address:

American-Lincoln

American Lincoln

Distributor

1100 Haskins Road Bowling Green, Ohio 4302 1-800-331-7692

400-041 91WS Battery with Proex Main Broom 400-051 91WS Gas with Proex Main Broom

MACHINE CATALOG NUMBERS

400-053 91WS LP with Proex Main Broom

American-Lincoln 1 - 45 91 WS

NOTES

1-46 American-Lincoln T echnology

91 WS

TABLE OF CONTENTS - CHAPTER 2

Frame .................................................................................................................................................. 2-2

Covers ..................................................................................................................................................2-4

Wheel drive ............................................................................................................................................. 2-6

Lower wheel drive .................................................................................................................................... 2-8

Main broom .............................................................................................................................................2-10

Main Broom Arms ...................................................................................................................................2-12

Right Hand Side Broom...........................................................................................................................2-14

Hopper .................................................................................................................................................. 2-16

Filter Shaker ...........................................................................................................................................2-18

Impeller ..................................................................................................................................................2-20

Battery ..................................................................................................................................................2-22

Engine ..................................................................................................................................................2-24

Electrical Assembly (Battery).................................................................................................................. 2-26

Electrical Assembly (Gas) ...................................................................................................................... 2-28

Control Panel (Battery)............................................................................................................................ 2-30

Control Panel (Gas)................................................................................................................................. 2-32

Decals (Gas & Battery) ........................................................................................................................... 2-34

American-Lincoln 2-1 91 WS

FRAME - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-52-00179 Broom Door 1 2 8-41-00040 Latch 1 3 8-25-08205 Flap, R.H. Side 1 4 8-13-07127 Door Clamp 1 5 8-27-071 16 Frame, Welded 1

6 8-32-00046 Hinge, Broom Door 1 7 8-25-08204 Flap, Rear Outside 1 8 8-25-08203 Flap, Rear Inside 1 9 8-13-07129 Clamp, Rear Flaps 2 10 8-25-08206 Flap R.H. Side 1

1 1 8-13-07126 Clamp, R.H. Rear 1 12 8-13-07125 Clamp. R.H. Front 1 13 8-25-08207 Flap, L.H. Wheel Well 1 14 8-13-07128 Clamp, Wheel Well Flap 1 15 0797-038 Caster 1

16 3-73-00056 Seal, Broom Door - Long 1 17 18 8-68-05072 Seal, Hopper - Long 1 19 2-00-05134 Plug Button 2 20 8-68-05084 Seal, Broom Door - Short 1

21 2-00-00466 Washer 1

HARDWARE USED:

H15 2-00-00221 Screw, 1/4 - 20 x .750 HHC 3 H26 2-00-00641 Nut, 1/4 - 20 Insert Fiber 6 H27 2-00-03702 Washer, .625 x .281 x .063 6 H35 2-00-02708 Screw, 5/16 - 18 x 1.000 HHM 4 H43 2-00-00409 Flat Washer, .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16 - 18, Insert Fiber 4 H86 2-00-03575 Carriage Bolt, 1/4 - 20 x .750 3 H136 2-00-03940 Screw , #10-24 x .500 T/C HH 20

C1 175-1/9604

2-2 American-Lincoln

91 WS

FRAME - EXPLODED VIEW

H86

H136

H35

H136

H26

H136

H27 H15

H26

H136

H43

H46

C1175-1/9604

American-Lincoln 2-3 91 WS

COVERS - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-32-00050 Hinge 2 2 8-16-07358 Rear Cover 1 3 8-10-00027 Cable 1 4 8-16-07415 Cover (24VDC ONLY) 1

8-16-07416 Cover (GAS AND LP ONL Y) 1

5 8-05-07089 Bar, Grill (Gas & LP Only) 2

HARDWARE USED:

H8 2-00-00039 Screw, #10 - 24 x .675 FHM 4 H9 2-00-00426 Flat Washer, .500 x .219 x .063 4 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 4 H14 2-00-00219 Screw, 1/4-20 x .500 HHC 6 H15 2-00-00221 Screw, 1/4 - 20 x .750 HHC 4 H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 2 H26 2-00-00641 Nut, 1/4 - 20 Insert Fiber 6 H27 2-00-03702 Washer, .625 x .281 x .063 4 H93 2-00-00222 Screw, 1/4-20 x 1.250 HHM 2 H136 2-00-03940 Screw , #10-24 x .500 T/C HH 4 H141 2-00-00501 Lock Washer, Int. 6

C1 175-2/6904

2-4 American-Lincoln

91 WS

H93

COVERS - EXPLODED VIEW

H12

H25

H26

H141

H15

H14

H136

H27

H26

C1175-2-9604

American-Lincoln 2-5 91 WS

WHEEL DRIVE - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-23-03067 Washer, Fwd/Rev Outer 1 2 8-03-04312 Arm, Forward/Reverse 1 3 8-23-03066 Washer, Fwd/Rev Inner 1 4 8-58-05276 Washer, Fwd/Rev 1 5 8-60-00183 Idler Pulley 1

6 8-60-00177 Idler Pulley (Fwd/Rev) 1 7 2-00-03306 Bearing 2 8 8-42-05138 Link 1 9 8-25-02019 Ball Joint 2 10 2-00-02172 Rod, Clutch Centering 1

1 1 2-95-04182 Nut, Fiber 1 12 7-76-00096 Spring 1 13 8-31-06085 Control Handle 1 14 8-31-06088 Handle, Clutch (Welded) 1 15 8-08-00798 Bracket, Clutch Handle 2

16 2-00-05284 Belt, Forward (3/4 x 38”) 1 17 2-00-05285 Belt, Reverse (1/2 x 38”) 1 18 8-75-01115 Spacer, .875 x .375 x .940 1 19 8-08-00828 Bracket, Clutch Handle 2 20 7-08-00509 Bracket 1 21 7-76-00102 Spring 1

HARDWARE USED:

H9 2-00-00426 Flat Washer, .500 x .219 x .063 3 H12 2-00-01246 Nut, Hex Fiber Insert #10 - 24 3 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 2 H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 4 H43 2-00-00409 Flat Washer, .687 x .344 x .062 2 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 10 H52 2-00-00402 Flat Washer, .750 x .390 x .094 4 H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 4 H65 2-00-04936 Nut, 1/2-13 Fiber Lock 1 H102 2-00-04795 Screw , #10-24 x .750 BHS 3 H131 2-00-03855 Carriage Bolt, 2/8-16 x 1.000 2 H134 2-00-03032 Screw , 3/8-16 x .750 FHS 2 H140 2-00-00447 Flat Washer, 1.250 x .280 x .090 2 H141 2-00-00501 Lock Washer, Int. 2 H142 2-00-05244 Carriage Bolt, 1/2-13 x 2.000 2 H143 2-00-00432 Flat Washer, 1.130 x .770 x .063 4 H144 2-00-02303 Lock Washer, Int. 8 H146 2-00-00420 Flat Washer, 1.000 x .516 x .063 2

C1 176-3/0103

2-6 American-Lincoln

91 WS

H38

WHEEL DRIVE - EXPLODED VIEW

H76

H34

H43

H46

H139

H79

H26

H146

H62

H65

H46

H62

H59

H112

H52

H137

H52

American-Lincoln 2-7 91 WS

C1176-3/0103

H52

H12

LOWER WHEEL DRIVE - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1 0885-086 Differential 1 2 8-08-00800 Bracket, Differential Bearing 1 3 2-00-03997 Bearing, Flange 2 4 8-25-06012 Flange, Welded 1 5 8-89-08072 Drive Wheel 2

6 8-65-00046 Axle Retainer 2 7 8-75-05069 Idler Sprocket 2 8 8-60-00178 Differential Pulley 1 9 2-00-04636 Ball Bearing 5 10 8-75-01202 Spacer, Wheel 2

1 1 8-76-05023 Idler Sprocket 2 12 8-76-05013 Drive Sprocket 2 13 2-00-03306 Bearing 2 14 2-00-05295 Screw, 5/16-18 x 2.000 HSHC 8 15 8-75-01208 Chain 2

16 2-00-00264 Screw, 5/16 HS-KCP 2 17 2-00-02227 Key, Square 1/8 x .750 2 18 2-95-04182 Nut, Fiber 2 19 8-75-01208 Differential Spacer 4

HARDWARE USED:

H9 2-00-00426 Flat Washer, .500 x .219 x .063 3 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 3 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 1 H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 4 H43 2-00-00409 Flat Washer, .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 8 H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2 H52 2-00-00402 Flat Washer, .750 x .390 x .094 4 H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 15 H65 2-00-04936 Nut, 1/2-13 Fiber Lock 2 H82 2-00-00505 Lock Washer, 3/8 Int. Tooth 2 H102 2-00-04795 Screw , #10-24 x .750 BHS 3 H131 2-00-03855 Carriage Bolt, 3/8-16 x 1.000 2 H134 2-00-03032 Screw , 3/8-16 x .750 FHS 2 H140 2-00-00447 Flat Washer, 1.250 x .280 x .090 2 H141 2-00-00501 Lock Washer, Int. 2 H142 2-00-05244 Carriage Bolt, 1/2-13 x 2.000 2 H143 2-00-00432 Flat Washer, 1.13 x .770 x .063 4 H144 2-00-02303 Lock Washer, Int. 8 H146 2-00-00420 Flat Washer, 1.000 x .516 x .063 4

C-1 176-2

2-8 American-Lincoln

91 WS

H15

H140

LOWER WHEEL DRIVE - EXPLODED VIEW

H141

H43

H46

H12

H36

H46

H52

H146

H62

H134

H65

H144

H143

H142

H131

H146

H62

H102

H140

H141

H15

C1176-2/9604

H52

H82

H48

American-Lincoln 2-9 91 WS

MAIN BROOM - P ARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-81-00176 Main Broom Arm Support 1 2 3 7-39-00025 Knob 1 4 2-00-02049 Bearing 2 5 7-60-00141 Pulley 1

6 8-03-04308 Arm, Belt Idler (Upper) 1 7 8-03-04307 Arm, Belt Idler (Lower) 1 8 8-60-00174 Pulley, Idler (Main Broom) 2 9 2-00-03306 Bearing 2 10 8-41-05082 Lever, Main Broom 1

1 1 8-66-00174 Rod, Main Broom 1 12 2-10-01336 Spring 1 13 2-95-04182 Nut, Fiber 1 14 7-31-06066 Handle, Grip 1.000 x .250 1 15 8-79-00030 Strap, Static 1

16 2-00-05314 Belt 1 17 2-00-01036 Belt 1 18 8-76-00053 Spring 2 19 8-08-00809 Retainer 1

HARDWARE USED:

H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 1 H37 2-00-00207 Screw, 5/16-18 x 1.000 1 H43 2-00-00409 Flat Washer, .687 x .344 x .062 1 H46 2-00-00644 Nut, 5/16-18 Insert Fiber 5 H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 1 H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC 2 H52 2-00-00402 Flat Washer, .750 x .390 x .094 3 H54 2-00-02360 Nut, 3/8-16 Hex. 1 H65 2-00-04936 Nut, 1/2-13 Fiber Lock 2 H125 2-00-00418 Flat Washer, .984 x .627 x .063 8 H144 2-00-02303 Lock Washer, Int. 4 H146 2-00-00420 Flat Washer, 1.000 x .516 x .063 5 H147 2-00-00642 Nut, Fiber Insert 5/18-18 1 H148 2-00-01778 Screw, 1/2-13 x 2.000 HHC 1 H149 2-00-01803 Washer , 1.063 x .031 x .063 2

C1 177-2/9604

2-10 American-Lincoln

91 WS

H52

MAIN BROOM - EXPLODED VIEW

H65

H46

H37

H34

H43

H125

H52

H54

H125

H49

H148

H46 H43

H144

H36

H48

H120

H149

H144

H33

H146

C1177-2/9707

H148

American-Lincoln 2-11 91 WS

H147

H65

H125

MAIN BROOM ARMS - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-70-05291 Broom Shaft 1 2 8 -0 3- 043 1 1 Arm, Broom (R.H.) 1 3 8-03-04310 Arm, Broom Idler 1 4 2-00-02243 Key 2 5 2-00-03158 Spacer 2

6 7-60-00142 Pulley 1 7 8-33-09062 Driver Hub 1 8 8-30-051 12 Guard 1 9 8-33-09059 Idler Hub 1 10 2-00-02049 Bearing 4

1 1 8-15-01002 Collar, Set screw 4 12 2-00-03306 Bearing 2 13 2-95-01931 Setscrew 1 14 8-08-03216 Main Broom - Proex Ref.

8-08-03222 Main Broom - Nylon Ref. 8-08-03223 Main Broom - Nylon High Density Ref. 8-08-03230 Main Broom - Proex & Wire Ref.

HARDWARE USED:

H14 2-00-00219 Screw, 1/4-20 x .500 HHC 2 H61 2-00-02616 Screw, 1/2-13 x 3.000 HHC 1 H65 2-00-05936 Nut, 1/2-13 Fiber Lock 1 H125 2-00-00418 Flat Washer, .984 x .627 x .063 8 H141 2-00-00501 Lock Washer, Int. 2 H145 2-00-04180 Setscrew, 1/4-20 x .500 2

C1 177-1

2-12 American-Lincoln

91 WS

MAIN BROOM ARMS - EXPLODED VIEW

H61

H141

H14

C1177-1

H125

H65H145

H44

H33

American-Lincoln 2-13 91 WS

RIGHT HAND SIDE BROOM - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-03-04313 Side Broom Arm (Welded) 1 2 0885-087 Gear Box Assembly 1 3 8-08-03215 Side Broom 1

8-08-03231 Side Broom Nylon 1 4 8-25-06006 Flange 1 5 8-60-00184 Pulley, Gear Box 1

6 7-76-00051 Spring 1 7 8-08-00806 Bracket, Side Broom (Outer) 1 8 7-76-00003 Spring 1 9 8-08-00809 Retainer, Side Broom Link 1 10 8-08-00807 Bracket, Side Broom (Inner) 1

1 1 8-81-00170 Support, Gear Box Mounting 1 12 8-58-05277 Plate, Side Broom Arm 1 13 8-66-00175 Rod, Side Broom Link 1 14 2-00-05286 Belt 1 15 8-55-08126 Safety Snap Pin 1

16 2-00-02240 Key, 3/16 x .750 1 17 7-09-01057 Bushing 2 18 7-21-04042 Edging 1

HARDWARE USED:

H16 2-00-03051 Screw, 1/4-20 x .750 HSHC 3 H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC 1 H22 2-00-02589 Screw, 1/4-20 x 2.000 HHC 3 H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 1 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 11 H27 2-00-03702 Washer, .625 x .281 x .063 5 H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 3 H37 2-00-00207 Screw, 5/16-18 x 1.250 HHC 1 H40 2-00-01770 Screw, 5/16-18 x 2.750 HHC 1 H43 2-00-00409 Flat Washer, .687 x .344 x .062 2 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 6 H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 1 H128 2-00-04681 Carriage Bolt, 5/16-18 x 1.250 1 H135 2-00-05298 Flat Washer, .344 x 2.000 x .062 4 H150 2-00-00211 Screw, 5/16-18 x 1.750 HHC 1

C1 182

2-14 American-Lincoln

91 WS

RIGHT HAND SIDE BROOM - EXPLODED VIEW

H16

H20

H150

H62 H36

H43

H37

H43

H135

H46

H135

H25

H26

H46

H22

MOTOR PULLEY

C-1182

H36

BELT DIAGRAM

H150

H40

H128

H27

H26

American-Lincoln 2-15 91 WS

HOPPER - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-32-06103 Hopper (Plastic) 1 2 8-13-07130 Clamp - Filter (Rear) 1 3 8-13-07131 Clamp - Filter (Front) 1 4 8-66-00177 Rod - Filter Tie 2 5 8-13-07124 Clamp - Hopper Flap 1

6 8-25-08208 Flap - Hopper 1 7 8-13-07133 Clamp - Hopper Lip 2 8 8-41-00058 Latch - Hopper Lift 1 9 8-31-06087 Handle - Hopper Lift 1 10 2-95-03355 Handle - Grip 1

11 7-31-06064 Handle 2 12 8-70-05301 Shaft - Hopper Pivot 1 13 8-15-01003 Collar 1 14 7-76-00112 Spring - Tie Rods 2 15 8-24-04074-1 Filter 1

8-24-04074-2 POLY Filter Option 16 8-51-05018 Pan - Filter Debris 1

17 2-00-01415 Pin - Roll Dia. .25 x 1.50 1 18 8-29-00247 Gasket 2 19 2-00-00246 Screw 1 20 2-00-02968 Screw 6

HARDWARE USED:

H8 2-00-00039 Screw , 10-24 x 1.000 RHM 5 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 5 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 5 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 10 H27 2-00-03702 Washer, .625 x .281 x .063 10 H100 2-00-03062 Screw , #10-24 x .625 THM 4 H126 2-00-03466 Screw , #10-16 x .500 1 5

C1 178/9610

2-16 American-Lincoln

91 WS

H27

H12

H26

H126

H100

H15

C1178/9705

HOPPER - EXPLODED VIEW

American-Lincoln 2-17 91 WS

FILTER SHAKER - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-24-04140 Manifold, Filter 1 2 8-08-00817 Filter Manifold Bracket 1 3 8-08-00819 Filter Manifold Bracket 1 4 8-33-02331 Hose, Impeller Inlet 1 5 8-41-00033 Filter Manifold Latch 1

6 8-55-081 14 Shaker Pivot Pin 1 7 7-58-05278 Shaker Motor Plate 1 8 7-03-04135 Arm, Shaker 1 9 8-16-07406 Motor Hold Down 1 10 0860-623 Motor 1

1 1 8-89-04019 Weight, Filter Shaker 1 12 2-00-03589 Collar, Filter Shaker 4 13 8-29-00228 Gasket, Impeller Manifold 2 14 8-29-00229 Gasket, Impeller Manifold 2 15 7-13-07104 Clamp, Hose Impeller Inlet 1

16 8-76-00053 Spring 2 17 2-00-04937 Tie Raps 1

HARDWARE USED:

H6 2-00-00049 Screw , #10-24 x .500 RHM 2 H10 2-00-00519 Lock Washer, #10 Med. HS 2 H11 2-00-00605 Nut, Hex MS #10-24 x .375 x .125 2 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 2 H20 2-00-00203 Screw, 1/4-20 x 1.500 HHC 2 H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 2 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 12 H27 2-00-03702 Washer, .625 x .281 x .063 10 H86 2-00-03575 Carriage Bolt, 1/4-20 x .750 12 H126 2-00-03466 Screw , #10-16 x .500 2 H136 2-00-03940 Screw , #10-24 x .500 T/C HH 1 H287 2-00-00264 Set Screw , ¼-20 x .313 HSKCP

C1 179-1

2-18 American-Lincoln

91 WS

C1179-1/9907

H86

H27

H26

H27

H86

H287

H11

H10

H15

H27

H26

H86

H26

H25

H20

H126

H136

FILTER SHAKER - EXPLODED VIEW

American-Lincoln 2-19 91 WS

IMPELLER - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-16-07392 Plate Impeller Cover 1 2 8-81-00172 Support, Impeller 1 3 8-70-05296 Impeller Shaft 1 4 8-60-00182 Impeller Drive Pulley 1 5 2-95-04317 Bearing, Impeller Shaft 2

6 8-23-00012 Impeller Fan 1 7 8-75-01203 Spacer , Impeller Cover 3 8 8-03-04314 Arm, Hopper Latch 1 9 8-08-00809 Bracket, Latch Arm 1 10 7-13-07104 Clamp, Hose (Impeller Inlet) 1

1 1 7-76-00096 Spring 1 12 2-95-04182 Nut, Fiber 4 13 2-00-03589 Collar, Filter Shaker 1 14 2-00-00709 Key, Square 3/16 x 1.000 1 15 2-00-02227 Key, Square 1/8 x .750 1

16 2-00-05200 Belt 1 17 8-16-07393 Bypass Cover 1 18 7-31-06072 Handle Grip 1 19 8-18-00433 Decal - Wet Sweep Bypass 1 20 7-23-03048 Washer, Frict - Spr - Shakeproof 2

HARDWARE USED:

H17 2-00-00205 Screw, 1/4-20 x 1.000 HHC 1 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 3 H27 2-00-03702 Washer, .625 x .281 x .063 2 H35 2-00-02708 Screw, 5/16-18 x 1.000 HHM 1 H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 1 H43 2-00-00409 Flat Washer, .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 3 H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 4 H52 2-00-00402 Flat Washer, .750 x .390 x .094 4 H141 2-00-00501 Lock Washer, Int. 1 H169 2-00-02637 Screw, 1/4-20 x 2.750 HHC 3

C1 179-2/9705

2-20 American-Lincoln

91 WS

H169

IMPELLER -EXPLODED VIEW

H46

H43

H17

H141

H27

REAR COVER

C1179-2/9610

H26

H52

H26

BELT DIAGRAM

H48

APPLY NEVER - SIEZE

H36

H43

H35

H46

American-Lincoln 2-21 91 WS

BATTERY - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-81-00175 Battery Support (Welded) 1 2 8-81-00174 Motor Support 1 3 8-75-01204 Battery Spacer 1 4 0875-085 Battery , 12 VDC Ref. 5 0882-054 Motor, 1.3 H.P., 24 VDC 1

6 8-51-05014 Battery Pan 2 7 8-60-00176 Pulley, Impeller Drive 1 8 8-60-00175 Pulley, Broom Drive 1 9 8-09-01082 Grommet 1 10 8-74-00010 Solenoid, 24 VDC 1

1 1 8-06-05004 Isolation Post 3 12 8-28-05019 Fuse, 70A 1 13 0875-118 24 VDC Connector Ref. 14 2-00-02259 Key, 3/16 x 2.000 Lg. 1 15 2-00-04564 Clamp 1

16 8-20-06043 Duct, Wire 1 17 2-95-04182 Nut, Fiber 3/8-16 10 18 2-00-04603 Clamp 1

HARDWARE USED:

H1 2-00-05060 Screw , #6-32 x 1.250 RHM 1 H5 2-00-00645 Nut, Hex Fiber Insert #6-32 2 H10 2-00-00605 Nut, Hex MS #10 x .375 x .125 2 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 3 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 2 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 5 H27 2-00-03702 Washer, .625 x .281 x .062 3 H43 2-00-00409 Flat Washer, .687 x .344 x .062 5 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 13 H52 2-00-00402 Flat Washer, .750 x .390 x .094 1 H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 2 H90 2-00-03569 Carriage Bolt, 5/16-18 x .750 4 H128 2-00-04681 Carriage Bolt, 5/16-18 x 1.250 1 H131 2-00-03855 Carriage Bolt, 3/8-16 x 1.000 8 H144 2-00-02303 Lock Washer, Int. 1 H149 2-00-01803 Washer , 1.063 x .031 x .063 1 H161 2-00-00153 Screw , #8-24 x .875 OHM 3 H162 2-00-03961 Screw , 5/16-24 x 1.000 HHC 1 H163 2-00-03570 Carriage Bolt, 3/8-16 x .750 2

C1 187

2-22 American-Lincoln

91 WS

H90

BATTERY - EXPLODED VIEW

H46

H43

H11

H12

H128

H149

H144

H162

H90

C1187/0009

H43

H46

H15

H90

H12

H52

H62

H52

H27

H26

H27

H26

H161

H46

H131

American-Lincoln 2-23 91 WS

H163

ENGINE - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 0877-057 Engine, 8 H.P. 1 2 8-51-05017 Battery Pan 1 3 0775-1 17 Battery, 12 Volt 1 4 8-60-00181 Pulley 1 5 8-58-05278 Plate, Engine Mounting 1

6 2-00-04589 Fitting, 3/8 NPT x 90° 1 7 8 - 56 -0 5 011 Nipple, 3/8 NPT x 3.000 Lg. 1 8 2-00-03646 Cap, 3/8 NPT 1 9 2-95-04182 Nut, Fiber 7 10 2-00-03761 Key, 1/4 x 2.000 1

1 1 8-16-00055 Choke Cable 1 12 2-95-04012 Flat Washer, 1.500 x .468 x .093 1 13 8-11-00042 Fuel Gauge 1 14 8-7 2-000 1 1 Impeller Shroud 1 15 8-08-00840 Bracket, Engine Brace 1

16 8-08-00841 Bracket, Engine Brace 1 17 8-49-00026 Muffler, Deflector 1 18 2-00-03836 Screw 2 19 2-00-04652 Screw, 7/16-20 x 1.500 HHC 1

HARDWARE USED:

H15 2-00-00221 Screw, 1/4-20 x .750 HHC 2 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 3 H33 2-00-00224 Screw, 5/16-18 x .500 HHC 3 H35 2-00-02708 Screw, 5/16-18 x 1.000 HHM 1 H39 2-00-00218 Screw, 5/16-18 x 2.000 HHC 2 H43 2-00-00409 Flat Washer, .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 5 H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2 H49 2-00-00209 Screw, 3/8-16 x 1.250 HHC 1 H52 2-00-00402 Flat Washer, .750 x .390 x .094 2 H62 2-00-00405 Flat Washer, 1.063 x .531 x .094 2 H82 2-00-00505 Lock Washer, 3/8 Int. Tooth 2 H120 2-00-03829 Lock Washer, 3/8 Bolt 2 H129 2-00-02311 Lock Washer, 4.38 Spit 1 H131 2-00-03855 Carriage Bolt, 3/8-16 x 1.000 6 H132 2-00-00503 Lock Washer, 1/4 Ext. 1 H144 2-00-02303 Lock Washer, Int. 6 H151 2-00-00213 Screw, 5/16-18 x .625 HHC 1 H313 2-00-04652 Screw, HHC .438-20 x 1.50 1 H314 2-00-03836 Bolt Carriage, .31-18x 1.75 2

C1 184/9610

Carburator : 0869-087 Regulator: 2-60-02314 Fuel Filter: 8-24-04144 Fuel Pump: 0869-086 Air Filter: 8-24-04143 S tarter Assembly: 2-60-02313

2-24 American-Lincoln

Service Parts

91 WS

H15

ENGINE - EXPLODED VIEW

H26

STARTER POST

H46

H144

H132

H26

H52

H35

H49

H52

H120

H48

C1184/9907

H82

H313

H46

H144

H39

H129

H151

H131

H62

H314

H120

H43

H144

H33

American-Lincoln 2-25 91 WS

ELECTRICAL ASSEMBLY (BATTERY) - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 2-00-04345 Tie Raps 7 2 0775-159 Diode Assembly 1 3 0875-1 18 Connector Assembly , 24 VDC 1 4 0875-1 19 Connector Assembly , 24 VDC 1 5 8-90-07441 Wire, Jumper #4A 2

6 0895-1 13 Machine Harness 1 7 7-90-07286 Wire, Jumper 1 8 2-00-04203 Boot, Black 3 9 8-90-07440 Wire, Solenoid to 70A Fuse 1 10 2-00-04952 Boot, Red 1

1 1 2-00-04869 T erminal, .31 Ring 1 12 2-00-04868 Terminal, .25 Ring 1

C1 189-2

2-26 American-Lincoln

91 WS

ELECTRICAL ASSEMBLY (BATTERY) - EXPLODED VIEW

BACK WIRING VIEW

OFF

FILTER SHAKER

OFF

WIRE DUCT

20 SEC. TIMER

CB-2

TOP

CB-1

WIRE #4

BOTTOM VIEW

M1 RELAY

RED

BLK.

C1189-2/9911

FROM BATTERIES

SOL.

(-) MOTOR

LEAD

(+) MOTOR LEAD

POWER PANEL

70 A FUSE

(-) POST

RED

BLK.

SHAKER MOTOR

RED

BLK.

TO (-) POST

TO BOTTOM 70 A FUSE

ROUTE THROUGH CLAMP

American-Lincoln 2-27 91 WS

ELECTRICAL ASSEMBLY (GAS) - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 2-00-04345 Tie Raps 7 2 2-00-04584 T erminal, .156 Female Bullet 1 3 2-00-04578 Terminal, .156 Male Bullet 1 4 8-90-07435 Wire, Battery (-) 1 5 8-90-07436 Wire, Starter 1

6 0895-1 12 Machine Harness 1 7 8-90-07441 Wire, Jumper #4A 2 8 2-00-04203 Boot, Black 3 9 8-90-07352 Wire, Battery (+) to Start Solenoid 1 10 2-00-04952 Boot, Red 1

C1 186-2

2-28 American-Lincoln

91 WS

OFF

CHOKE

LOW OIL

FILTER SHAKER

CB-1

CB-2

START

A B

BACK WIRING VIEW

TOP

BOTTOM VIEW M1 RELAY

8 HP B&S

ENG.

RED

WIRE #4

910

GND. STUD

START SOL.

20 SEC. TIMER

BATTERY

WHT. WIRE

RED

BLK.

SHAKER MOTOR

REG.

STARTER MOTOR

C1186-2

ELECTRICAL ASSEMBLY (GAS) - EXPLODED VIEW

American-Lincoln 2-29 91 WS

CONTROL PANEL (BATTERY) - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-33-05126 Control Housing 1 2 8-64-00015 Shaker Timer Motor 1 3 8-64-00007 Circuit Breaker 2 4 8-64-00012 Relay, Shaker Motor 1 5 2-00-04757 Plug Button, .375 1

6 2-00-05296 Plug Button, .620 1 7 8-48-05023 Hour Meter 1 8 8-82-00057 Key Switch 1 9 8-1 1-00044 Boot (CB) 2 10 8-48-05030 Battery Condition Meter 1

1 1 7-13-07069 Adjustable Clamp 1 12 8-82-00059 Switch, Rocker 1

HARDWARE USED:

H9 2-00-00426 Flat Washer, .500 x .219 x .063 2 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 2 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 2 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2 H34 2-00-00208 Screw, 5/16-18 x .750 HHC 4 H43 2-00-00409 Flat Washer, .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 4 H103 2-00-00089 Screw , 10-24 x 1.500 RHM 2

C1 180/9604

2-30 American-Lincoln

91 WS

H12

H46

H26

H15

H103

H34

H43

C1180/9604

CONTROL PANEL (BATTERY) - EXPLODED VIEW

American-Lincoln 2-31 91 WS

CONTROL PANEL (GAS) - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-33-05126 Control Housing 1 2 8-64-00015 Shaker Timer Module 1 3 8-64-00007 Circuit Breaker 2 4 8-82-00060 Switch, Starter 1 5 7-74-00002 Solenoid (12 Volt) 1

6 8-64-00012 Relay, Shaker Motor 1 7 8-48-05023 Hour Meter 1 8 8-82-00057 Key Switch 1 9 8-1 1-00044 Boot (CB) 2 10 8-48-00016 Voltage Meter 1

1 1 8-82-00059 Switch, Rocker 1

HARDWARE USED:

H9 2-00-00426 Flat Washer, .500 x .219 x .063 2 H12 2-00-01246 Nut, Hex Fiber Insert #10-24 2 H15 2-00-00221 Screw, 1/4-20 x .750 HHC 2 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2 H27 2-00-03702 Flat Washer, .625 x .281 x .063 2 H34 2-00-00208 Screw, 5/16-18 x .750 HHC 4 H43 2-00-00409 Flat Washer, .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 4 H103 2-00-00089 Screw , 10-24 x 1.500 RHM 2 H141 2-00-00501 Lock Washer, Int. 2 H144 2-00-02303 Lock Washer, Int. 2

C1 181

2-32 American-Lincoln

91 WS

CONTROL PANEL (GAS) - EXPLODED VIEW

H34

H43

H144

H103

H15

C1181

H27

H26

H46

H12

American-Lincoln 2-33 91 WS

DECALS - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-18-00509 Instrument Panel 1 2 8-18-00488 Main Broom Pressure 1 3 8-18-00489 Vacuum Bypass 1 4* RE F Battery Charging Warning (Battery only) 1 5 8-18-00487 Blank Square - Option Covers 1

6* REF Do Not Remove Hopper w/o Help 1 7* RE F Do Not Use with Flammables 1 8* RE F Electrical Hazard (Battery Only) 1 9* RE F Exhaust Warning (Gas, LP) 1 10* REF Fire Hazard-Gas Could Explode (Gas) 1

1 1< REF Gasoline Only (Gas) 1 12 Patent/Patents Pending 1 13< REF Surface Hot - S tay Clear (Gas, LP) 1 14 * REF Turn Off - Lock Wheel 1 15< REF Pinch Point - S tay Clear 3 16< REF Moving Belts - S tay Clear 1

U.S. BRANDING:

17 8-18-00530 91WS 1 18 8-18-00527 Alto (Medium) 1 19 8-18-00525 American-Lincoln (Medium) 1 20 8-18-00524 American-Lincoln (Small) 2

EXPORT BRANDING:

17 8-18-00530 91WS 1 18 8-18-00549 American-Lincoln Technology (Small) 1 19 8-18-00528 Alto (Large) 1 20 8-18-00549 American-Lincoln Technology (Small) 2

2 1 REF Serial Plate 1 22 2-00-04115 Rivets 2

*ALL WARNING/SAFETY DECALS WITH TEXT SOLD IN A KIT BY LANGUAGE:

ENGLISH 0760-855 GERMAN 0760-848 DANISH 0760-850 ITALIAN 0760-851 DUTCH 0760-849 FRENCH 0760-847 NORWEGIAN 0760-852 SPANISH 0760-846 SWEDISH 0760-853 PORTUGUESE 0760-854

<WARNING/SAFETY DECALS KIT WITHOUT TEXT FOR YOUR 91WS: 0760-863

C1 183-2/1003

2-34 American-Lincoln

91 WS

DECALS - EXPLODED VIEW

C1183-2/1003

American-Lincoln 2-35 91 WS

NOTES

2-36 American-Lincoln

91 WS

MAIN

BROOM

MAINBROOM

PRESSURE

CB-2

FILTER

SHAKER

BATTERYCONDITION

CHECK

WHILE

OPERATING

OFF

FLOAT

SWEEP

MAIN

BROOM

ENGINECOULDCAUSE SEVERE

BURNS,STAY

CLEAR

OFHOTENGINE

COMPONENTS.

MAIN

BROOM

FLOAT

SWEEP

DECALS (GAS) - EXPLODED VIEW

WARNING

UNEXPECTEDMOVEMENTCOULD RESULT IN PERSONALINJURYOR PROPERTY DAMAGE.

TURNKEYSWITCH TO "OFF" AND PARK MACHINEONLEVEL SURFACE BEFORE

START

OFF

CHOKE

CB-1 CB-2

FILTERSHAKER

OFF

LEAVINGOPERATOR'SPOSITION

MAINBROOM

PRESSURE

HEAVY

WARNING

Engineexhaustcontains Carbon Monoxidegas,An odorless poison that

couldcauseinjury or death if breathed.

Topreventbreathing Carbon Monoxide;

-Provideadequateventilation.

-Donotoperate in an enclosed area.

-Keepengineproperly tuned.

WARNING

TOPREVENT SERIOUS INJURYSTAYCLEAR OF

LIGHT

MOVINGPARTS

B M

E E

B A

T TE R

CHECKW

O N D

ITIO

HILEOPERA

TING

CB-1

-2 O

FILT

E R SHA

K ER

WARNING

ENGINECOULDCAUSE SEVEREBURNS,STAY CLEAROFHOT ENGINE

COMPONENTS.

P R

E V

E N

T S

E R

U S

J U

R YS

AYC

E A

R M O

F I N G

P A

R T

I T U

A C

R P

R E

P D U ,

M O

T I

R K E

E L

O H

S M E

WAY R

C1183-1/9604

American-Lincoln Technology 2-37 91 WS

NOTES

2-38 American-Lincoln T echnology

91 WS

TABLE OF CONTENTS - CHAPTER 3

Left Hand Side Broom Option ...................................................................................................3-2

LP Option ..................................................................................................................................3-4

Foam-Filled Tire Option.............................................................................................................3-6

Wet Sweep Bypass Option.......................................................................................................3-7

Spare Parts Kits ........................................................................................................................3-8

Main Broom Options .................................................................................................................3-9

Schematic & Connection Diagram (Battery).............................................................................3-10

Schematic & Connection Diagram (Gas) .................................................................................3-11

Index ......................................................................................................................................3-12

Warranty....................................................................................................................................3-15

American-Lincoln 3-1 91 WS

LEFT HAND SIDE BROOM OPTION - PARTS LIST

OPTION 0880-625

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-03-04313 Side Broom Arm (Welded) 1 2 0885-087 Gear Box Assembly 1 3 8-08-03215 Side Broom 1 4 8-25-06006 Flange 1 5 8-60-00184 Pulley, Gear Box 1

6 7-76-00051 Spring 1 7 8-08-00806 Bracket, Side Broom (Outer) 1 8 7-76-00003 Spring 1 9 8-08-00809 Retainer, Side Broom Link 1 10 8-08-00807 Bracket, Side Broom (Inner) 1

1 1 8-81-00177 Support, Gear Box Mounting 1 12 8-58-05277 Plate, Side Broom Arm 1 13 8-66-00176 Rod, Side Broom Link 1 14 2-95-04182 Nut, Fiber 2 15 8-55-08126 Pin, Safety Snap 1

16 2-00-02240 Key, 3/16 Square, x .750 Lg. 1 17 7-09-01057 Bushing 1 18 19 2-00-05289 Belt 1 2 0 8 -08-0 0811 Bracket (Gas & LP Only) 1

21 8-60-00180 Pulley 1 22 2-00-02227 Key, 1/8 Square x .750 Lg. 2 23 24 8-70-05297 Shaft 1 25 2-00-05200 Belt 1

26 8-06-01070 Bearing 2 27 8-60-00179 Pulley 1 28 8-60-00185 Pulley 1

HARDWARE USED:

H16 2-00-02051 Screw, 1/4-20 x .750 HSHC 4 H26 2-00-00641 Nut, 1/4-20 Insert Fiber 12 H27 2-00-03702 Washer, .625 x .281 x .063 3 H36 2-00-00196 Carriage Bolt, 5/16-18 x 1.000 2 H39 2-00-00218 Screw, 5/16-18 x 2.000 HHC 2 H43 2-00-00409 Flat Washer, .687 x .344 x .062 2 H46 2-00-00644 Nut, 5/16-18, Insert Fiber 5 H86 2-00-03575 Carriage Bolt, 1/4-20 x .750 7 H128 2-00-04681 Carriage Bolt, 5/16-18 x 1.250 1 H131 2-00-03855 Carriage Bolt, 3/8-16 x 1.000 2 H135 2-00-05298 Flat Washer, .344 x 2.000 x .062 5

C0624

C1 194

3-2 American-Lincoln

91 WS

H46

H135

H26

H27

H26

H86

H16

H43

H46

H39

H46

H128

H135

H131

H86

H135

C0624

LEFT HAND SIDE BROOM OPTION - EXPLODED VIEW

American-Lincoln 3-3 91 WS

LP OPTION - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 2-60-02296 Hydrostatic Relief Valve 1 2 * Rubber Cap, 1/2" I.D. 1 3 * Fitting, 1/4 NPT x 3/8 SAE 90° 1 4 * Fitting, 1/4 NPT FM x 3/8 SAE STR 1 5 * Hose, Liquid Gas, Aux. 1

6 * Hose, Dry Gas, 22.00 1 7 2-60-02297 Vacuum Shut Off 1 8 2-60-02298 Regulator, LP Gas 1 9 10

11 * Fitting, 1/8 NPT x 7/32 x 90° 1 1 2 * Fitting, 1/4 NPT x 1/2 x 90° 1 1 3 * Clamp, 7/32 - 5/8 2 1 4 * Load Block 1 15 * Bulkhead Assembly 1

1 6 * Fitting, 1/4 NPT x 3/8 SAE STR 1 17 18 * Fuel Tube 1 19 * Hose, 7/32, 22.00 1 20 * Coupling 1

21 2-60-02299 Hose, Main Liquid Gas, 9.00 1 22 0869-088 Carburetor, LP 1 23 24 25

26 8-08-00585 Bracket, LP Relief Valve 1 27 2-00-00498 Washer, Lock - External - 1/4 I.D. 2 28 2-00-03546 Nut, 1/4-20 Hex 2

HARDWARE USED:

H15 2-00-00221 Screw, 1/4-20 x .750 HHC 4 H132 2-00-00503 Washer , Lock 1/4 I.D. Internal 2

* Items contained in part # 8-11-04025 LP Kit.

C0625/9610

3-4 American-Lincoln

91 WS

C0625/9610

EXISTING ADAPTOR

TO FUEL PUMP

REMOVE EXISTING CARBURETOR AND REPLACE WITH #22

H132

H150

L/P TANK SUPPORT

TO L/P TANK CONNECTOR

LP OPTION - EXPLODED VIEW

American-Lincoln 3-5 91 WS

FOAM FILLED TIRE OPTION

C0626

OPTION 0880-626

KEY NO. PART NUMBER DESCRIPTION QTY

1 0860-581 Wheel Assembly, Foam Filled 2 2 8-75-01202 Spacer, Wheel REF 3 2-00-04636 Bearing 2 4 2-00-03266 Washer 2 5 2-00-00505 Lock Washer , 3/8 Int. Tooth 4 6 2-00-00233 Screw, 3/8-16 x 1.00 HHC 4

Foam-filled Tire Assy . (hub not included): 8-89-08075 Pneumatic Tire Assy . (hub not included): 8-89-08073 Wheel Hub: 8-33-09092 Wheel Sproket: 8-76-05069

C0626/0903

3-6 American-Lincoln

91 WS

WET SWEEP BYPASS OPTION

H169

H170

C1168/9510

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-16-07380 Cover, Impeller (Welded) 1 2 8-57-05026 Pivot, Valve 1 3 8-57-05027 Pivot, Valve (Threaded) 1 4 8-58-05790 Plate, Valve 1 5 7-13-07104 Clamp, Hose 1

6 8-16-00060 Control, Damper 1 7 8-16-07358 Cover, Rear 1 8 8-16-00061 Control, Damper Handle 1 9 8-18-00429 Decal 1 10 2-00-00491 Grommet 1

HARDWARE USED:

H169 2-00-02637 Screw, 1/4-20 x 2.750 HHC 3 H170 2-00-03061 Screw , #10-24 x .500 THM 2

C1 168/9510

American-Lincoln 3-7 91 WS

SPARE PARTS KITS

0880-640 (BA TTERY MACHINE)

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-25-08205 Flap, Door 1 2 8-25-08204 Flap, Rear Outside 1 3 8-25-08206 Flap, R.H. Side 1 4 8-25-08207 Flap, L.H. Wheel Well 1 5 8-25-08208 Flap, Hopper 1 6 8-68-05085 Seal, Broom Door 1 7 8-68-05084 Seal, Broom Door 1 8 8-68-05073 Seal, Hopper 1 9 8-29-00231 Seal, Hopper 2 10 8-24-04074-1 Filter, Hopper 1 1 1 2-00-05284 Belt, Forward (3/4) 1 12 2-00-05285 Belt, Reverse (1/2) 1 13 2-00-05314 V-Belt, Main Broom Drive 1 14 2-00-01036 V-Belt, Main Broom Drive 1 15 2-00-05200 V-Belt, Impellor Drive 1 16 2-00-05286 V-Belt, Side Broom Drive 1

0880-641 (GAS/LP MACHINES)

KEY NO. PART NUMBER DESCRIPTION QTY.

3-8 American-Lincoln

91 WS

MAIN BROOM OPTIONS

KEY NO. PART NUMBER DESCRIPTION QTY.

1 8-08-03222 Nylon 1 2 8-08-03216 Proex (Standard) 1 3 8-08-03230 Proex & Wire 1 4 8-08-03223 High Density Nylonl 1

American-Lincoln 3-9 91 WS

SCHEMATIC & CONNECTION DRAWING - BATTERY

4D,4E

24 VOLT BATTERY BANK

CB-2 10 AMP

4B,4D

TLH1 33X 2159

(I)

(G)

3B 3C

7C,7D

FU-1 70 AMP.

CB-1 10 AMP

DRIVE

MTR.

20 SEC. TIMER

7,7A

12 VOLT

MTR.

SHAKER SWITCH

SHAKER MOTOR

SHAKER MOTOR RELAY

7D,7E

7C,7D

7A,7B

4B,4C

7B,7C

OFF

RED

BLK.

TO (-) POST TO BOTTOM 70 A FUSE

KEY SW.

RED

BLK.

FROM BATTERIES

BACK WIRING VIEW

OFF

(-) MOTOR LEAD

(+) MOTOR LEAD

SOLENOID 1A

POWER PANEL

OFF

A B

FILTER SHAKER

70 A FUSE

(-) POST

CB-2

RED

BLK.

CB-1

BOTTOM VIEW M1 RELAY

20 SEC. TIMER

SHAKER

MOTOR

TOP

C1188

3-10 American-Lincoln

91 WS

1,1A

CB-1 10 AMP.

CB-2 10 AMP.

2,2A

2A,2B

7C,7D

KEY SW.

LOW OIL ALERT LIGHT SHUT DOWN

OPTION

WHT

DISCONNECT LOW OIL ALERTLIGHT SWITCH, CONNECT WHT.TO WHT. & RED TO RED,USE ONE 8-11-00015 TO CAPBLK. WIRE

BACK WIRING VIEW

SCHEMATIC & CONNECTION DRAWING - GAS

12V BATTERY

STARTER SOLENOID

RED

OFF

RED

START BUTTON

5,5A

12 VOLT SHAKER MOTOR

MTR.

RED

WHT

TLH1-33X-2159

20 SEC. TIMER

REG.

(B+)

(B-)

THROTTLE KILL SW. (STD.)

CONNECT HERE FOR OPTION

OPTIONAL

SHAKER SWITCH

7A,7B

STARTER MOTOR

STARTER SOLENOID

5A,5B 7B,7C

(I) (G)

BLK. 10 AMP CHARGE COIL

YEL

WHT

BLK.

OIL ALERT LIGHT SW.(STD.)

BLK.

WHT

BLK.

TOP

IGNITION

COIL

OFF

L3 RED

RED

OIL LEVEL SWITCH

85 SHAKER MTR. RELAY

7D,7E

SPARK PLUG

7A,7B

7,7E

REG.

STARTER MOTOR

RED

LOW OIL

BATTERY

GND. STUD

OFF

START

FILTER SHAKER

RED

OFF

START SOL.

CHOKE

CB-2

CB-1

BOTTOM VIEW M1 RELAY

20 SEC. TIMER

RED

8 HP B&S

ENG.

WHT. WIRE

RED

SHAKER

BLK.

MOTOR

C1185

American-Lincoln 3-11 91 WS

INDEX

BATTERY ..................................................................................................................................1-27

BATTERY ..................................................................................................................................2-22

BA TTERY CHARGING INSTRUCTIONS...................................................................................1-17

BA TTERY CONDITION METER (BATTERY ONLY)..................................................................1-9

BA TTERY MACHINE OPERATION ...........................................................................................1-14

BA TTER Y POWERED MACHINES ..........................................................................................1-6

BATTERY POWERED SWEEPER, TO START THE ..............................................................1-15

BA TTERY VOLT METER (GAS/LP ONL Y)................................................................................1-10

BOL T IDENTIFICA TION.............................................................................................................1-37

CHANGING LP TANKS..............................................................................................................1-34

CHOKE CONTROL (GAS/LP ONLY)........................................................................................ 1-10

CIRCUIT BREAKERS ...............................................................................................................1-13

CONTROL PANEL ....................................................................................................................2-30

COVERS...................................................................................................................................2-4

DECALS....................................................................................................................................2-36

DECIMAL METRIC & CONVERSION TABLE............................................................................1-36

DRIVE SYSTEM........................................................................................................................1-29

DUST CONTROL .....................................................................................................................1-26

ELECTRICAL ASSEMBL Y (BATTER Y) .....................................................................................2-28

ELECTRICAL ASSEMBL Y (GAS) .............................................................................................. 2-30

ENGINE .....................................................................................................................................2-24

ENGINE AIR INTAKE .................................................................................................................1-28

ENGINE OIL LEVEL, TO CHECK THE .....................................................................................1-29

ENGINE WITH THE REWIND STARTER, TO START THE .....................................................1-16

FIL TER BAFFLE, T O CLEAN THE............................................................................................1-26

FIL TER MANIFOLD LA TCH.......................................................................................................1-12

FIL TER SHAKER ......................................................................................................................2-18

FIL TER SHAKER SWITCH .......................................................................................................1-10

FLAPS ......................................................................................................................................1-27

FOAM-FILLED TIRE OPTION ...................................................................................................3-8

FORWARD/REVERSE CONTROL HANDLE ...........................................................................1-12

FRAME ......................................................................................................................................2-2

FUEL FILTER ............................................................................................................................1-28

FUEL T ANK, TO FILL THE GASOLINE POWERED MACHINE ................................................ 1-18

GAS POWERED SWEEPER, TO START THE .......................................................................1-15

GAS/LP MACHINE OPERATION ...............................................................................................1-14

GAS/LP POWERED MACHINES..............................................................................................1-5

GASOLINE POWERED MACHINE FUELING INSTRUCTIONS................................................1-18

HARDWARE LEGEND..............................................................................................................1-39

HOPPER...................................................................................................................................1-27

HOPPER...................................................................................................................................2-16

HOPPER DUMP HANDLE ........................................................................................................1-12

HOPPER SEALS, TO CHECK THE .........................................................................................1-27

HOPPER, TO CLEAN THE.......................................................................................................1-27

3-12 American-Lincoln

91 WS

INDEX

HOPPER, TO EMPTY...............................................................................................................1-16

HOUR METER ..........................................................................................................................1-9

HOW TO SWEEP ....................................................................................................................1-22

IMPELLER.................................................................................................................................2-20

INDEX ......................................................................................................................................3-14

KEY SWITCH............................................................................................................................1-9

LEFT HAND SIDE BROOM OPTION........................................................................................3-2

LEGENDS - SCREW/SETSCREWS ....................................................................................... 1-38

LOW OIL LIGHT (GAS/LP ONL Y)..............................................................................................1-10

LOW OIL SHUTDOWN OPTION ..............................................................................................2-26

LOWER WHEEL DRIVE...........................................................................................................2-8

LP CHECKLIST.........................................................................................................................1-33

LP FUEL T ANKS .......................................................................................................................1-33

LP GAS SYSTEM......................................................................................................................1-32

LP LIQUID WITHDRA WAL SYSTEM.........................................................................................1-32

LP OPTION ...............................................................................................................................3-6

LP POWERED FUELING INSTRUCTIONS..............................................................................1-18

LP POWERED SWEEPER, TO START THE.........................................................................1-15

LP SAFETY PRECAUTIONS ....................................................................................................1-31

LP T ANK, TO BEGIN CHANGING THE .....................................................................................1-34

LP TANKS, TO CHANGE THE ..................................................................................................1-19

MACHINE CONTROLS .............................................................................................................1-9

MACHINE FOR TRANSPORT , TO DRIVE THE........................................................................1-16

MACHINE PREP ARA TION ........................................................................................................1-5

MACHINE SPECIFICA TIONS ....................................................................................................1-3

MACHINE STORAGE - BA TTERY POWERED MACHINES.....................................................1-19

MACHINE STORAGE - GASOLINE POWERED MACHINES ...................................................1-19

MAIN BROOM ...........................................................................................................................1-23

MAIN BROOM ...........................................................................................................................2-10

MAIN BROOM ADJUSTMENT...................................................................................................1-11

MAIN BROOM ARMS ................................................................................................................2-12

MAIN BROOM LEVER...............................................................................................................1-1

MAIN BROOM OPTIONS ..........................................................................................................3-9

MAIN BROOM SWEEP HEIGHT, TO ADJUST THE..................................................................1-23

MAIN BROOM SWEEP PATTERN, TO CHECK THE...............................................................1-23

MAIN BROOM, TO REPLACE THE ..........................................................................................1-24

MOTIVE POWERED BATTERIES (BATTERY ONLY), TO CHARGE THE ..............................1-18

NEUTRAL SETTING, TO ADJUST.............................................................................................1-29

OPERA TING INSTRUCTIONS ..................................................................................................1-14

ORDERING PARTS................................................................................................................. .1-42

P ANEL FILTER, TO CHANGE THE...........................................................................................1-26

P ANEL FIL TER, T O CLEAN THE ..............................................................................................1-26

POST OPERATION CHECKLIST .............................................................................................1-17

PRE-START CHECKLIST.........................................................................................................1-15

American-Lincoln 3-13 91 WS

INDEX

REPLACING THE FORWARD DRIVE BELT ............................................................................1-29

REPLACING THE REVERSE BELT .........................................................................................1-30

REWIND STARTER .................................................................................................................. 1-13

RIGHT HAND SIDE BROOM ....................................................................................................2-14

SAFETY PRECAUTIONS.......................................................................................................... 1-7

SCHEMA TIC & CONNECTION DIAGRAMS (BATTERY) ..........................................................3-10

SCHEMA TIC & CONNECTION DIAGRAMS (GAS) ...................................................................3-11

SERVICE CHART .....................................................................................................................1-20

SERVICE INSTRUCTIONS.......................................................................................................1-23

SIDE BROOM ...........................................................................................................................1-25

SIDE BROOM LIFT HANDLE....................................................................................................1-1 1

SIDE BROOM SWEEP HEIGHT, TO ADJUST THE .................................................................1-25

SIDE BROOM SWEEP PATTERN, TO CHECK THE .............................................................. 1-25

SIDE BROOMS, TO CHANGE THE .........................................................................................1-26

SIDE FLAPS, TO ADJUST THE................................................................................................1-27

SPARE PARTS KITS ................................................................................................................3-8

MAIN BROOM OPTIONS ..........................................................................................................3-9

STANDARD HARDWARE & TORQUE VALUES ......................................................................1-35

ST ART BUTT ON (GAS/LP ONLY) ............................................................................................1-10

STORAGE OF LP TANKS ........................................................................................................1-34

SWEEPING GUIDELINES.........................................................................................................1-22

SWEEPING V ARIOUS TYPES OF DEBRIS.............................................................................1-22

TABLE OF CONTENTS - CHAPTER 2.....................................................................................2-1

TABLE OF CONTENTS - CHAPTER 3.....................................................................................3-1

TO STOP SWEEPER ..............................................................................................................1-16

TO SWEEP WITH MACHINE....................................................................................................1-16

USE AND CARE OF LP TANKS................................................................................................1-34

WARRANTY ..............................................................................................................................3-15

WET SWEEP BYPASS OPTION..............................................................................................3-7

WHEEL DRIVE..........................................................................................................................2-6

3-14 American-Lincoln

91 WS

AMERICAN-LINCOLN

91WS WALK BEHIND MACHINE

“BUMPER-TO-BUMPER” LIMITED WARRANTY

I. COVERAGE A. Subject to the terms and limitations stated herein, American-Lincoln warrants, to the original purchaser only, to repair or replace, at its option and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective in materials or workmanship, for a period of (1) one years or 1,000 hours of normal operation from the date of purchase, whichever comes first, but not to exceed (2) two years from the date of factory shipment, provided that the product is operated and maintained in accordance with American-Lincoln’s Maintenance and Operations Instruction.

1. (a) During the first thirty (30) days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor (including up to three(3) hours total round-trip travel time) to remedy a defective product or part.

(b) During the next six (6) months or 500 hours (whichever comes first) American-Lincoln will provide, without charge, parts to remedy a defective product or part; however, all labor, travel time for on-site remedy and all shipping and freight charges for off-site remedy of the product or parts thereof shall be the sole responsibility of the purchaser.

B. In addition to the terms above (except as to the one year period), any original equipment American-Lincoln Battery which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specifications at our option, F.O.B. any authorized American-Lincoln Sales or service branch, with no charge to the user, except transportation costs. After expiration of the above ninety (90) day period, any battery which fails under normal use wil l be adjusted to the original user with a new battery of equal specifications on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs. Warranty is rendered NULL and Void if battery is not kept filled to the proper level with DISTILLED WATER.

C. In addition to the above, if applicable, American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the main frame, debris hopper, solution tank, and the recovery tank, for eight (8) years against failure caused by defects in workmanship or total rust through. For purposes of this coverage, cosmetic deterioration or surface rust does not constitute a failure.

II. EXCLUSIONS This warranty maintenance parts, hoses, carbon motor brushes, fluids and routine adjustments. This warranty product or any parts thereof which is the result of misuse, negligent operation, handling or repair, or which is the result of modification by any person other than an authorized American-Lincoln service representative.

III. LIMITA TIONS AMERICAN-LINCOLN MAKES NO WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. ALL IMPLIED W ARRANTIES OF MERCHANTABILITY AND OF FITNESS FOR A P ARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. AMERICAN-LINCOLN LIABILITY UNDER THIS WARRANTY IS LIMITED TO REPAIR AND/OR REPLACEMENT OF PRODUCTS OR P ARTS AS SET OUT HEREIN. AMERICAN-LINCOLN SHALL NOT BE LIABLE FOR ANY INCIDENT AL OF CONSEQUENTIAL DAMAGES WHICH MAY RESUL T FROM A PRODUCT OR P ART DEFECT OR FAILURE. ANY EXTENSIONS OF OR MODIFICA TIONS MADE TO THIS W ARRANTY BY A DISTRIBUTOR OF AMERICAN-LINCOLN ARE THE SOLE RESPONSIBILITY OF THE DISTRIBUTOR.

IV . PROCEDURES AND CONDITIONS FOR W ARRANTY CLAIMS AMERICAN-LINCOLN SHALL NOT BE LIABLE FOR REP AIR OR REPLACEMENT OF ANY DEFECTIVE PRODUCT OR P ART THEREOF UNLESS AND UNTIL THE ORIGINAL PURCHASER FULFILLS THE FOLLOWING CONDITIONS PRECEDENT TO RECOVERY UNDER THIS WARRANTY:

1. The original purchaser shall promptly complete and return the warranty and installation registration form included with the product at the time of the purchase.

2. Upon product or part failure, the original purchaser shall promptly provide notice thereof to his nearest authorized American-Lincoln Service Representative; and

3. The original purchaser shall permit the product or part to be inspected by American-Lincoln or its authorized representatives, as necessary and expenses for shipping or travel time shall be borne by the parties itemized in paragraph I herein above.

American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results, use only the correct American-Lincoln Service parts.

does not

cover normal maintenance parts and labor , including but not limited to, rubber p a rt s, seals, flaps, brushes, engine

does not

cover damage or failure of the

American-Lincoln 3-15 91 WS

AMERICAN-LINCOLN

1 100 HASKINS ROAD

BOWLING GREEN, OHIO 43402

Alto 91WS Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual