Alto 7760 Operator's Manual, Instruction Book And Parts List

Preisabfragen und Bestellungen der Artikel im Shop unter
www.wapalto-shop.de
(einfach Artikelnummer in die Suchmaske eingeben)
Heine Vertriebs-GmbH WAP-ALTO Reinigungssysteme Mettenbergerstr. 4
D-88400 Biberach/Riss Sitz: D-88400 Mettenberg, Mettenbergerstr. 4
Amtsgericht Biberach/Riß HRB 641174 Landgericht Ravensburg, Geschäftsführer: Jürgen Heine Dipl.-Ing (FH) Steuernummer: 54 003 31698 FA Biberach
Operator's Manual Instruction Book and Parts List
AMERICAN-LINCOLN
TECHNOLOGY
Model 7760
Sweeper/scrubber
Beginning with Serial No. 752819
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it. If you or your operator (s) cannot read English, have this manual explained fully before attempting to operate this machine.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente antes de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to:
Part No. 2-86-00195 Printed in the
Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402
1996 American-Lincoln Technology® USA
TABLE OF CONTENTS - CHAPTER 2
Main Broom...........................................................................................................................................................................2-2
Main Broom Lift Linkage .......................................................................................................................................................2-6
Side Broom (Variable Dump) ................................................................................................................................................2-8
Broom and Brush Chamber Door .........................................................................................................................................2-10
Hopper System (Manual Dump) ...........................................................................................................................................2-12
Hopper and Flaps (V ariable Dump) ......................................................................................................................................2-14
Hopper Filter and Impeller .................................................................................................................................................... 2-16
Hopper Control V alve & Hopper Dump Linkage (Variable Dump) ........................................................................................2-18
Scrub Deck and Brushes ......................................................................................................................................................2-20
Scrub Deck Solution Feed (60”) ...........................................................................................................................................2-24
Rear and Side Squeegees....................................................................................................................................................2-26
Squeegee Lift........................................................................................................................................................................2-30
Swing Squeegee Support .....................................................................................................................................................2-32
Solution T ank ........................................................................................................................................................................2-34
Solution Feed Linkage ..........................................................................................................................................................2-36
Recovery T ank ......................................................................................................................................................................2-40
Recovery T ank Lid ................................................................................................................................................................2-42
Vacuum Motor & Float ..........................................................................................................................................................2-44
Front Wheel and Brake.........................................................................................................................................................2-46
Rear Wheel...........................................................................................................................................................................2-48
Brake Linkage .......................................................................................................................................................................2-50
For/Rev Control – Ford .........................................................................................................................................................2-52
For/Rev Control – Perkins ....................................................................................................................................................2-54
Main Frame...........................................................................................................................................................................2-56
Driver Compartment..............................................................................................................................................................2-58
Hydraulic Hose (Variable Dump) .......................................................................................................................................... 2-60
Hydraulic Hose (Manual Dump)............................................................................................................................................2-62
Suction & Return Hoses Variable Dump)..............................................................................................................................2-64
Suction & Return Hoses (Manual Dump) .............................................................................................................................2-66
Main Broom and Fittings .......................................................................................................................................................2-68
Side Broom and Fittings .......................................................................................................................................................2-69
Scrub Motors and Fittings.....................................................................................................................................................2-70
Squeegee and Scrub Deck Cylinders and Fittings ...............................................................................................................2-71
Power Steering, Hooper Dump & Hopper Lift Cyl’s and Fittings ..........................................................................................2-72
Rear Wheel Motors and Fittings ...........................................................................................................................................2-74
Hydraulic Reservoir, Filter, and Fittings ................................................................................................................................2-76
Drive Pump and Fittings .......................................................................................................................................................2-78
Vacuum Motor and Fittings ...................................................................................................................................................2-79
Dust Control Impeller and Fittings ........................................................................................................................................2-80
Power Steering Unit and Fittings .......................................................................................................................................... 2-81
Main Control Valve and Fittings............................................................................................................................................ 2-82
Cylinder Control V alve and Fittings.......................................................................................................................................2-83
Return Manifold and Fittings .................................................................................................................................................2-84
Oil Cooler & Fittings ..............................................................................................................................................................2-85
Auxiliary Pump and Fittings - Ford.......................................................................................................................................2-86
Auxiliary Pump and Fittings – Perkins ..................................................................................................................................2-87
Battery ...............................................................................................................................................................................2-88
Engine Cover ........................................................................................................................................................................2-90
Fuel T ank ..............................................................................................................................................................................2-92
Ford Gas Engine...................................................................................................................................................................2-94
Perkins Diesel Engine...........................................................................................................................................................2-96
Ford Throttle, Choke and Fuel Pump ...................................................................................................................................2-98
Diesel Fuel and Water Extractor...........................................................................................................................................2-100
Air Intake – Ford ...................................................................................................................................................................2-102
Air Intake – Perkins...............................................................................................................................................................2-104
Exhaust System, Gas and LP – Ford ...................................................................................................................................2-106
Exhaust System, Diesel – Perkins........................................................................................................................................2-107
Radiator and Shroud.............................................................................................................................................................2-108
Steering and Instrument Panel ............................................................................................................................................. 2-110
Instrument Panel...................................................................................................................................................................2-112
Instrument Panel ( Manual Dump)........................................................................................................................................2-114
Wiring Parts List – Ford 423 (Variable Dump)......................................................................................................................2-116
Wiring Parts List – Perkins (Variable Dump) ........................................................................................................................2-118
Wiring Parts List – Ford 423 (Manual Dump) .......................................................................................................................2-120
Wiring Parts List – Perkins (Manual Dump) .........................................................................................................................2-122
Decals ...............................................................................................................................................................................2-124
American-Lincoln 2-1 7760
MAIN BROOM - P ARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 0882-040 Hydraulic Motor, Broom Drive 1 2 2-00-03838 Key , .250 x 1.000 (#15) W 1 3 8-16-00041 Drive Broom Arm 1 4 2-00-02310 Lock Washer, Helical Spring 3/8 Med 6 5 2-00-00232 Screw, 3/8 - 14 x .750 HHC 6
6 8-33-09046-1 Broom Driver Hub 1 7 8-58-05160 Hub Locking Plate 1 8 2-00-00518 Lock Washer, Helical Spring 1/4 Med 7 9 2-00-03039 Screw, 1/4 - 20 x .625 HSHC 3 10 See Broom Options
11 2-00-00522 Lock Washer , Helical Spring 3/4 Light 1 12 13 2-00-04889 Bearing 1 14 2-00-04886 Screw, 3/8 - 16 x .500 HSHC 2 15 8-33-09090 Idler 1
16 8-16-00039 Idler Arm 1 17 7-15-01035 Pivot Collar Weldment 2 18 2-00-04943 Spring Pin, 3/8 x 1 1/2 2 19 2-00-00221 Screw, 1/4 - 20 x .750 HHC 8 20 7-16-07274 Cover Plate Gasket 2
21 7-29-00148 Broom Arm Gasket 3 22 7-70-05137 Shaft 1 23 7-55-08119 Lift Pin, with Cotter Pin 2 24 7-03-04151 RH Arm Assembly 1
7-03-04152 LH Arm Assembly 1
25 7-13-07103 End Clamp 2 26 2-00-02587 Screw, 1/4 - 20 x 1.250 HHC 4
27 2-00-00586 Nut, Hex Jam 5/16 - 18 .500 x .187 4 28 2-00-00530 Lock Washer , Helical Spring 5/16 Med 4 29 2-00-05103 Flat Washer SS, .750 x .343 x .050 4 30 2-00-03997 Flange Bearing, 3.750 x 1.000 2
31 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.000 4 32 7-70-05138 Broom Chamber Shaft Weldment 1 33 8-55-08098 Dowel Pin 4 34 2-00-04887 Screw, 3/4 - 10 x 1.250 HHC 1 35 2-00-04890 Retaining Ring, 3.341 Int. 1
36 2-00-02558 Lubrication Fitting, 45° 1/8 NPT 2 37 8-75-01157 Flat Washer, 3/4 1 38 2-00-00432 Screw, 1/4-20 x .50 4
P-4738/9510
2-2 American-Lincoln
7760
MAIN BROOM - EXPLODED VIEW
1
2
3
4
5
6
7
8
9
10
34
5
4
17
18
21
38
22
36
23
26
24
25
19
20
21
11
37
35
13
14
15
16
SEE BROOM
LIFT LINKAGE
23
P4738/9606
8
18
27
28
29
30
31
32
17
33
4
5
American-Lincoln 2-3 7760
MAIN BROOM (60”) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 2-00-03997 Bearing, Flangette (1 in. dia.) 2 2 7-70-05137 Shaft 1 3 7-70-05138 Broom Chamber Shaft 1 4 7-13-07103 End Clamp 2 5 7-15-01035 Pivot Collar 2
6 2-00-04943 Pin, 3/8 x 1½ Spring 2 7 8-16-00041 Drive Broom Arm (Weldment) 1 8 8-16-00039 Broom Arm (Weldment) 1 9 7-29-00148 Gasket, Broom Arm 3 10 7-16-07274 Gasket Plate 2
11 0882-040 Hydraulic Motor, Main Broom 1 12 8-33-09046-1 Hub, Broom Driver 1 13 8-58-05160 Broom Driver Locking Plate 1 14 2-00-03838 Key, 1 x 1¼ Woodruff 1 15 2-00-04889 Bearing, Main Broom Idler 1
16 8-33-09090 Idler, Main Broom (machined) 1 17 2-00-04890 Retaining Ring, Main Broom Idler 1 18 8-75-01157 Thrust Washer 1
HARDWARE USED:
H14 2-00-00219 Screw, ¼ - 20 x .500 HHC 4 H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 8 H19 2-00-02587 Screw, ¼ - 20 x 1.250 HHC 4 H36 2-00-00196 Carriage Bolt, 5/16 - 18 x 1.00 4 H44 2-00-00530 Lock Washer, 5/16 HS Med. 4 H47 2-00-00232 Screw, 3/8 - 16 x .750 HHC 10 H53 2-00-02310 Lock Washer , Helical Spring 3/8 Med. 1 0 H72 2-00-00518 Lock Washer , Helical Spring 7 H106 2-00-04886 Screw, 3/8 - 16 x .500 HSHC 2 H107 2-00-04887 Screw, Main BroomControl 1 H109 2-00-00522 Lock Washer, ¾ Helical Spring 1 H110 2-00-03039 Screw, ¼ - 20 x .625 HSHC 3 H209 2-00-00586 Nut, Hex Jam 5/16 - 18 x .500 x .187 4 H303 2-00-05103 Flat Washer, .750 x .343 x .050 SS 4
C1014/9903
2-4 American-Lincoln
7760
MAIN BROOM (60”) - EXPLODED VIEW
7
14
H53
11
5
6
REF BROOM CHMABER
13
12
H47
MAIN FRAME
3
H72
H107
H110
H109
18
17
15
H106
16
H36
8
H53
9
10
H47
H15
1
H303
H209
H44
American-Lincoln 2-5 7760
H14
2
c1014/9903
H72
4
H19
MAIN BROOM LIFT LINKAGE - P ARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 8-39-00003 Knob 2 2 7-41-05082 Main Broom Lever 1 3 7-66-00142 Adjusting Rod 1 4 2-00-00207 Screw, 5/16-18 x 1-1/4 1 5 7-09-01057 Spacer 2
6 2-00-01255 Screw, 5/16 - 18 x .875 HHC 2 7 7-17-00012 Crank 1 8 2-00-02369 Nut, Hex Jam 3/8 - 16 x .562 x .218 2 9 7-08-00493 Broom Lever Bracket 1 10 2-00-00530 Lock Washer , Helical Spring 5/16 Med 2
11 2-00-00208 Screw, 5/16 - 18 x .750 HHC 1 12 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 1 13 7-89-06700 Hopper Valve Bracket 1 14 2-00-02589 Screw, 1/4 - 20 x 2.0 HHC 2 15 2-00-00518 Lock Washer , Helical Spring 1/4 Med 2
16 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 2 17 7-42-05086 Broom Lift Link 1 18 2-00-03589 Setscrew Collar, 1.000 x .5000 x .437 1 19 7-15-01022 Setscrew Collar, .750 x .378 x .375 1 20 2-00-04936 Nut, Hex Fiber Insert 1/2 - 13 1
21 2-00-00566 Lubrication Fitting, Straight 1/8 NPT 1 22 7-21-04030 Edging 1 23 2-00-05059 Screw, 1/2-13 x 3.750 HHC 2 24 7-42-05084 Link 2 25 2-00-00605 Nut, #10-24 Fiber Lock 2
26 2-00-00056 Screw, #10-24 x 3/4 RHM 2 27 8-88-00053 Control Valve 1
P-5151/9608
2-6 American-Lincoln
7760
MAIN BROOM LIFT LINKAGE - EXPLODED VIEW
24
1
8
9
2
5
10
11
19
10
12
13
25
27
16
15
26
14
23
6 22
8
3
4
5
14
20
7
American-Lincoln 2-7 7760
17
18
21
P-5151/9606
SIDE BROOM (VARIABLE DUMP) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 8-08-03107 Side Broom 1 2 0885-061 Hydraulic Broom Drive Motor 1 3 2-00-00585 Nut, Hex 5/16 - 18 x .500 x .265 3 4 2-00-00530 Lock Washer, Helical Spring 5/16 Med 3 5 2-00-00409 Washer, Flat 5/16 2
6 2-00-00447 Flat Washer, .562 x .265 x .187 1 7 2-00-00518 Lock Washer, Helical Spring 1/4 Med 5 8 2-00-03537 Screw, 1/4 - 28 x 2.000 HHC 1 9 2-00-00221 Screw, 1/4-20 x .75 2 10 2-00-00232 Screw, 3/8 - 16 x .750 HHC 1
1 1 8-15-01003 Setscrew Collar, 1.250 x .750 x .562 1 12 2-00-04210 Clamp 2 13 2-00-00049 Screw, #10 - 24 x .500 RHM 3 14 2-00-00605 Nut, Hex MS #10-24 x .375 x .12 3 15 2-00-00512 Lock Washer, #10 Int. 3
16 7-25-06038 Flange 1 17 2-00-00218 Screw, 5/16 - 18 x 2.000 HHC 3 NS 0880-293 Seal Kit- 0880-293 (Up to Serial Number 750056) 1 NS 0780-144 Seal Kit- 0880-293 (Serial No. 750056 & Above) 1 18 7-08-00841 Bracket, Side Broom 1 19 7-79-00092 Strap 1 20 7-03-04153 Side Broom Arm Weldment 1
21 7-09-01 134 Bushing 1 22 7-10-00029 Cable 1 23 8-21-04030 Edging 1 24 2-00-02310 Lock Washer , Helical Spring 3/8 Med 1 25 2-00-03702 Washer, Flat .625 x .281 x .063 1
26 2-00-00641 Nut, 1/4-20 Hex Fiber Lock 1 27 2-00-02303 Lock Washer, 5/16 Int. Tooth 2 28 2-00-00585 Nut, Hex 5/16-18 2 29 2-00-03569 Carriage Bolt, 5/16-18 2 30 2-00-05350 Screw, 1/4-28 x .63 3
31 2-00-03979 Washer , 1.00 x .391 x .06 1 32 2-00-03808 Washer , 1.50 x .750 x .06 1 33 2-00-00594 Nut, Hex MS 1/4-20 x .125 1 34 2-00-04603 Clamp 1 35 2-00-04378 Clamp 1
P-5149/9609
2-8 American-Lincoln
7760
SIDE BROOM (VARIABLE DUMP) - EXPLODED VIEW
34
9
33
14
15
31
32
12
13
10
24
11
13
35
23
22
15
7
14
26
25
19
2
17
20
21
7
30
29
18
16
9
28
27
1
5
4
6
3
7
P5149/9609
American-Lincoln 2-9 7760
8
BROOM & BRUSH CHAMBER DOOR - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 2 7-29-00226 Main Broom Door Gasket 2 3 4 2-00-00407 Flat Washer, .687 x .343 x .062 8 5 2-00-00518 Lock Washer, Helical Spring 1/4 Med 33
6 2-00-04880 Screw, 1/4 - 20 x .750 BHS 8 7 8-41-00032 Flush Mount Latch 2 8 7-19-08052 Left Hand Broom Chamber Door 1 9 2-00-00529 Lock Washer , Helical Spring #8 Med 8 10 2-00-01081 Screw, #8 - 32 x .500 T/C RH 8
11 12 7-79-00056 Door Flap Strap 2 13 7-25-08033 Broom Chamber Door Flap 2 14 2-00-00221 Screw, 1/4 - 20 x .750 HHC 25 15
16 17 7-25-08036 Front Broom Chamber Flap 1 18 7-29-00147 Gasket 1 19 7-79-00055 Broom Chamber Strap 4 20 7-25-08034 Broom Chamber Flap 2
21 7-79-00054 Broom Chamber Flap Strap 1 22 7-25-08032 Broom Chamber Flap 1 23 7-08-00487 Flap Bracket Weldment 1 24 25 7-19-08053 Right Hand Broom Chamber Door 1
26 2-00-04190 Carriage Bolt, 1/4 - 20 x .63 8 27 2-00-01490 Screw, 1/4 - 20 x .875 HHC 13 28 2-00-00589 Nut, 1/4-20 Hex 8 29 2-00-00501 Washer, 1/4 Lock 8
P-4603/9606
2-10 American-Lincoln
7760
10
BROOM & BRUSH CHAMBER DOOR - EXPLODED VIEW
14
5 19
20
19
5
14
18
25
2
4
5
6
7
8
9
28
29
12
13
26
P4603/9606
27
5
17
23
22
21
5
14
American-Lincoln 2-11 7760
HOPPER SYSTEM (MANUAL DUMP) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-79-00091 Hopper Flap Strap 4 2 2-00-00205 Screw, 1/4-20 x 1.000 HHC 15 3 7-13-07169 Hopper Flap Clamp 4 4 7-25-08050 Hopper Flap 4 5 7-30-08013 Cable Guide 2
6 7-10-00027 Hopper Lift Cable 1 7 7-08-00860 Pulley Mounting Bracket 1 8 7-13-07170 Cable Retainer Clip 4 9 7-60-00160 Cable Pulley 4 10 7-41-00029 Hopper Latch 1
1 1 7-27-07174 Main Frame 1 12 8-76-00045 Spring 1 13 7-25-08051 Baffle Flap 1 14 7-13-07131 Baffle Clamp 1 15 7-08-00861 Hopper Pivot Plate 2
16 7-32-06019 Hopper 1 17 2-00-03589 Collar 1 18 7-31-06073 Hopper Dump Handle 1 19 7-16-07340 Right Hand Cover 1 20 7-16-07341 Center Cover 1
21 7-16-07339 Left Hand Cover 1 22 2-00-00518 Lock Washer , 1/4 Helical Spring 17 23 2-00-00594 Nut, Hex 1/4-20 19 24 2-00-01255 Screw, 5/16-18 x .875 HHC 1 1 25 2-00-00530 Lock Washer , 5/16 Helical Spring 11
26 2-00-00209 Screw, 3/8-16 x 1.250 HHC 8 27 2-00-00402 Flat Washer, 3/8 Bs 10 28 2-00-02310 Lock Washer , 3/8 Helical Spring 8 29 2-00-02360 Nut, Hex 3/8-16 14 30 2-00-0271 1 Screw, 3/8-16 x2.750 HHM 1
31 2-00-00240 Screw, 1/2-13 x 1.250 HHC 4 32 2-00-02312 Lock Washer , 1/2 Helical Spring 4 33 7-41-00031 Handle Latch 1 34 2-00-00235 Screw, 3/8-16 x 1.750 HHC 1 35 2-00-00409 Flat Washer , 5/16 BS 8
36 2-00-00585 Nut, Hex 5/16-18 9 37 7-25-08052 Lower Baffle Flap 1 38 7-13-07136 Lower Baffle Clamp 1 39 2-00-00198 Carriage Bolt, 1/4-20 x 2.000 1 40 2-00-00641 Nut, Fiber Lock 1/4-20 1 41 2-00-00405 Flat Washer 1/2 B.S 4
C-0355/9606
2-12 American-Lincoln
7760
HOPPER SYSTEM (MANUAL DUMP) - EXPLODED VIEW
35
24
28
26
25
36
16
29
31
OPEN
19
28
32
27
15
20
17
41
23
22
CLOSED
2
14
13
38
37
22
30
23
34
29
36
27
28
26
23 22
28
29 33
1
8
39
23
22
25
40
6
24
25
24
23
29
28
29
10
26
9
12
29
11
8
8
7
2
6
5
20
21
4
3
2
1
12
15
6
11
7
American-Lincoln 2-13 7760
13
C-0355/9606
HOPPER & FLAPS (VARIABLE DUMP) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-32-06017 Hopper 1 2 7-08-00840 Bracket, Impellor Mounting and Guard 1 3 0882-041 Vac Fan Motor 1 4 8-23-00012 Impellor 1 5 7-17-05013 Cylinder Ref. 6 7-55-08117 Pin 3 7 8-15-01003 Collar 6 8 7-17-05020 Cylinder Ref. 9 8-14-01010 Rod End 1 10 7-55-08127 Rod 1 11 7-29-00233 Dump Door Gasket 2 12 2-00-00491 Grommet 1 13 7-13-07162 Hopper Flap Clamp 1 14 7-25-08068 Hopper Flap 1 15 7-19-08054 Hopper Dump Door 1 16 7-08-00842 Bracket 2 17 7-55-08121 Pin 1 18 7-68-05019 Outer Door Seal 1 19 7-79-00090 Inner Seal Strap 1 20 7-79-00089 Outer Seal Strap 1 21 7-68-05014 Seals, Side Door 2 22 7-13-07160 Door Side Seal Clamp 2 23 7-18-03031 Air Deflector - TOP 1 24 7-68-05018 seal - Dump Door 1 25 7-13-07159 Rear Clamp 2 26 7-19-08055 Door - Filter Access 1 27 7-08-00843 Bracket - Door Filter Access (RH) 1 28 7-08-00844 Bracket - Door Filter Access (LH) 1 29 7-24-04046 Filter Panel 1 30 7-13-07158 Weldment - Filter Clamp 1 31 7-39-00027 Knob Assembly 2 32 7-03-04150 Arm - Shaker 2 33 7-58-05279 Plate - Shaker Motor 1 34 0860-623 Motor 1 35 8-16-07406 Cover - Filter Shaker Motor 1 36 8-89-04019 Weight - Folter Shaker 1 37 8-10-00036 Cable 1 38 8-41-00040 Latch 2 39 7-29-00234 Gasket - Hopper Access Door 1 40 7-29-00235 Gasket - Hopper Access Door 1 41 2-00-00776 Cotter Pin 2 42 2-00-02558 Lube Fitting 1 43 2-00-04378 Clamp 1 44 2-00-00566 Lube Fitting 4 45 7-55-08146 Pin Shaker Pivot 1 46 2-00-03589 Collar 4 47 48 7-08-07053 Bumper 1 49 7-89-07423 Stud 2 50 8-82-00058 Switch 2 51 55525A Knob 2 52 2-00-04345 Tye-Wrap 1 53 8-09-01082 Bushing 2 54 2 55 7-21-04041 Edging - Hopper 1 56 2-00-02227 Key 1 57 2-00-04603 Clamp 2 58 7-08-00869 Bracket - Safety Arm Stop 1 59 7-29-00248 Gasket - Dump Door 1 60 7-29-00249 Gasket - Dump Door 1
P5146/9907
2-14 American-Lincoln
7760
32
33
35
34
33
34
29
HOPPER & FLAPS (VARIABLE DUMP) - EXPLODED VIEW
38
37
4
2
36
LOCTITE SET SCREW
39
3
27
5
52
24
26
11
7
9
11
51
28
6
50
40
41
42
26
43
10
23
46
31
46
LOCTITE
7
SET SCREW
44
47
1
45
WIRE
HARNESS
54
53
LOCTITE SET SCREW
APPLY "NEVER SEIZE" LUBE TO ROD END BUSHINGS
7
14
P5146/9703
6
LOCTITE
7
SET SCREW
49
8
33
34
15
18
16
17
48
21
20
43
22
46
19
12
13
NOTE:
POSITION CARRIAGE BOLT AS SHOWN 2 PLACES
46
41
42
55
56
NOTE:
ADJUST AGAINST CYLINDER TO ACTIVATE WHEN HOPPER IS DOWN WITH EITHER OPEN OR CLOSED DOOR
52
29
51
50
American-Lincoln 2-15 7760
HOPPER FILTER & IMPELLER - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 2-00-03878 Grommet 1 2 7-18-03031 Air Deflector, Top 1 3 7-13-07159 Rear Clamp 2 4 7-19-08055 Filter Access Door 1 5 7-08-00843 Bracket, Door Filter Access (RH) 1
6 7-08-00844 Bracket, Door Filter Access (LH) 1 7 7-24-04046 Filter Panel 1
7-24-04046-2 POLY Filter Panel Option 8 7-13-07158 Filter Clamp, Weldment 1 9 7-39-00027 Knob Assembly 2 10 7-03-04150 Shaker Arm 1
11 7-58-05271 Shaker Motor, Plate 1 12* 0860-623 Motor 1 13* 8-16-07396 Filter Shaker Motor Cover 1 14* 8-89-04019 Filter Shaker Weight 1 15 8-10-00036 Cable 1
16 8-41-00040 Latch 2 17 7-29-00234 Hopper Access Door Gasket 1 18 7-29-00235 Hopper Access Door Gasket 1 19 7-55-08146 Shaker Pivot Pin 1 20 2-00-03589 Collar 4
21 7-08-07053 Bumper 1 22 7-89-07423 Stud 2 23 55525A Knob 2 24 2-00-04345 Tye-Rap 1 25 8-09-01082 Bushing 2
26 2-00-00641 Nut, 1/4-20 Insert Fiber 8 27 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 1 28 2-00-02587 Screw, 1/4-20 x 1.250 HHC 1 29 2-00-03702 Washer , .625 x .281 x .063 4 30 2-00-00221 Screw, 1/4-20 x .750 HHC 4
31 2-00-00240 Screw, 1/2-13 x 1.250 HHC 4 32 2-00-02312 Lock Washer, 1/2 HS Med. 4 33 2-00-04159 Washer, 9/16 x 1 3/8 x .109 4 34 2-00-00518 Lock Washer , Helical Spring 4 35 2-00-03575 Carriage Bolt, 1/4-20 x .750 8
36 2-00-00263 Setscrew, 1/4-20 x .250 HSKCP 1 37 2-00-00643 Nut, 3/8-16 Stop 1
*Contained in Kit 0880-705
P-5148a
2-16 American-Lincoln
7760
HOPPER FILTER & IMPELLER - EXPLODED VIEW
16
28
17
27
26
15
23
22
26
27
2
4
37
13
26
29
3
29
34
30
18
29
6
34
24
11
35
29
30
26
14
36
12
35
9
8
19
20
10
29
30
1
25
P-5148a/9611
34
32
33
5
25
21
7
American-Lincoln 2-17 7760
HOPPER CONTROL VALVE & HOPPER DUMP LINKAGE - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 8-88-00053 Hopper Control Valve 1 2 2-00-04917 ORFS Boss Reducer, 9/16-18 to 7/16-20 2 3 2-00-04895 ORFS Connector, 7/16-20 to 9/16-18 2 4 2-00-04926 ORFS 90° Elbow, 9/16-18 2 5 2-00-04970 Fitting - Straight 2
6 2-00-00056 Screw, #10 - 24 x .750 RHM 2 7 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 2 8 7-41-05084 Lever 2 9 7-42-05089 Link 2 10 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 4
11 2-00-00518 Lock Washer, Helical Spring 1/4 Med 4 12 2-00-00205 Screw, 1/4-20 x 1.000 HHM 4 13 2-00-03702 Flat Washer, .625 x .281 x .062 4 14 7-31-06059 Handle 2 15 2-00-00498 Lock Washer, .250 Ext 2
16 7-33-02195 Hose Ref. 17 8-33-02328 Hose Ref. 18 7-33-02225 Hose Ref. 19 8-33-02178 Hose Ref. 20 8-33-02201 Hose Ref.
21 7-33-02187 Hose Ref.
P-4877b/0603
2-18 American-Lincoln
7760
TO UPPER PORT OF HOPPER DUMP DOOR CYLINDER - 8-33-02328
TO REAR PORT OF HOPPER LIFT CYLINDER - 8-33-02178
TO LOWER PORT OF DUMP DOOR CYLINDER - 7-33-02194
TO FRONT PORT OF HOPPER LIFT CYLINDER - 7-33-02225
FROM "T" PORT OF MAIN CONTROL VALVE - 8-33-02201
TO RETURN MANIFOLD - 7-33-02187
SEE MAIN BROOM LIFT LINKAGE FOR MOUNTING BRACKET AND FASTENERS
14
10
13
15
13
11
12
8
10
11
12
9
7
1
6
2
3
4
17
16
19
18
21
20
5
A
C
D
B
HOPPER CONTROL VALVE & HOPPER DUMP LINKAGE - EXPLODED VIEW
American-Lincoln 2-19 7760
SCRUB DECK & BRUSHES - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-27-07172 53” Scrub Deck 1 2 0702-069 Drive Brush Assembly 3 3 0782-111 Hyd. Scrub Motor 3 4 2-00-03407 Clamp-Hose 6 5 2-00-03725 Fitting, T e e 1
6 7-25-02038 90° Nipple 1 7 8-13-07003 “U” Bolt - ¼” 1 8 2-00-04487 Fitting, T e e 1 9 2-00-05342 Nipple 3 10 7-33-02323 Hose-Water Feed - 15” 1
11 7-33-02322 Hose-Water Feed - 12” 1 12 7-33-02324 Hose-Water Feed - 12.5” 2 13 2-00-00596 Nut, ½ - 13 6 14 2-00-02312 Washer, .50 Split 6 15 2-00-00405 Flat Washer , 1.063 x .531 x .094-s 6
16 2-00-05244 Carriage Bolt, Zinc 6 17 2-00-00530 Lockwasher, 5/16 3 18 2-00-05087 Screw, 5/16 with Nylok 3 19 2-00-00594 Nut, Finish Hex, .25-20 2 20 2-00-00518 Washer, Helical Spring 2
P-5158/9608
2-20 American-Lincoln
7760
SCRUB DECK & BRUSHES - EXPLODED VIEW
13
14
11
TO SOLUTION CONTROL VALVE
9
12
8
7
20
19
5
10
3
4
4
1
16
APPLY NEVER SEIZE
2
American-Lincoln 2-21 7760
17
18
P5158/9608
SCRUB DECK & BRUSHES (60”) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-58-05289 Plate, Hinge 1 2 7-27-07194 Frame, Brush Drive, LH 1 3 7-27-07195 Frame, Brush Drive, RH 1 4 0782-111 Motor, Hydraulic Brush Drive 4 5 7-33-09031 Hub, Brush Drive 4
6 7-03-04123 Arm, Brush Drive 4 7 7-41-00027 Latch, Brush Driver 4
HARDWARE USED:
H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 4 H26 2-00-00641 Nut, ¼ - 20 Insert Fiber 4 H39 2-00-00218 Screw, 5/16 - 18 x 2.000 HHC 4 H44 2-00-00530 Lock Washer, 5/16 HS Med. 4 H48 2-00-00283 Screw, 3/8 - 16 x 1.000 HHC 4 H54 2-00-02360 Nut, 3/8 - 16 Hex 4 H63 2-00-02312 Lock Washer, ½ HS Med. 8 H64 2-00-00596 Nut, Hex ½ - 13 x .750 x .437 8 H213 2-00-01254 Screw, ½ - 13 x 1.500 HHCS 8 H225 2-00-04851 Washer, Engine Mount 8
C1009/9903
2-22 American-Lincoln
7760
SCRUB DECK & BRUSHES (60”) - EXPLODED VIEW
H64
H63
4
5
H54
3
H213
2
1
7
H26
6
H15
H48
H225
H44
H39
C1009/9902
American-Lincoln 2-23 7760
SCRUB DECK SOLUTION FEED (60”) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-08-00437 Bracket, Solution Pipe 2 2 7-25-02012 Fitting, ¾ I.D. Hose STR Barb 2 3 2-00-05342 Fitting, STR ½ M Barb-3/4 Pipe 4 4 2-00-03407 Hose Clamp, Witteck #10P 4 5 2-00-04564 Clamp, Cable 4
6 7-33-02389 Hose, Solution Feed (3/4” ID x 1 1” LG) 1 7 7-33-02390 Hose, Solution Feed (3/4” ID x 28” LG) 1 8 7-33-02391 Hose, Solution Feed (1/2” ID x 20” LG) 3
HARDWARE USED:
H15 2-00-00221 Screw, ¼ - 20 x .750 HHC 8 H26 2-00-00641 Nut, 5/16 - 18 Insert Fiber 8 H27 2-00-03702 Washer , .625 x .281 x .063 4
C1012/9903
2-24 American-Lincoln
7760
8
4
3
1
8
2
87
6
5
H15
H26
H15
H27
H26
REF SCRUB DECK (60“)
TO SOLUTION CONTROL VALVE
C1012
SCRUB DECK SOLUTION FEED (60”) - EXPLODED VIEW
American-Lincoln 2-25 7760
REAR & SIDE SQUEEGEE - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-86-08032 Squeegee - Weldment 1 2 7-20-06009 Duct - Squeegee Inlet 1 3 7-75-01164 Spacer - Bushing 2 4 7-75-01191 Spacer - Squeegee 2
5 7-77-00107 Squeegee - Rubber, Inlet 1 6 7-77-00105 Squeegee - Rubber, Outlet 1 7 7-79-00085 Strap - Squeegee Clamp 1 8 7-13-07157 Clamp - End Squeegee 2
9 7-13-07156 Clamp - Nut 2 10 7-39-00026 Knob - Squeegee 4 11 7-89-08073 Wheel - Caster 2 12 2-14-00184 Wheel 2
13 2-00-04962 O-Ring 2 14 2-00-00216 Screw, 3/8-16 x 2.000 HHC 2 15 2-00-00402 Flat Washer, .750 x .390 x .094 4 16 2-00-00615 Nut, Finish Hex 2
17 2-00-02360 Nut, 3/8 -16 Hex 2 18 2-00-05302 Screw, 3/8-16 x 1.25 HHC SS 2 19 2-00-05344 Bolt, Hex Tap 5/16-18 x 1.75 SS 2 20 2-00-05343 Bolt, Carriage, .38-16 x 3.50 2
21 7-86-08034 Weldment - RH Bracket 1 22 7-77-00108 Squeegee - Rubber, Side 1 23 7-79-00086 Strap 1 24 7-55-08145 Pin - Lift 1
25 2-00-05320 Hair Pin 1 26 7-55-08121 Pin - Lock Up 1 28 2-00-05361 Washer, .563 x .281 x .063 SS 14 27 2-00-04690 Screw, 1/4-20 x 1.00 HHC SS #304 14
29 2-00-02312 Lock Washer, 1/2 HS Med. 2 30 2-00-04687 Lock Washer, Helical Spring 1/4 Med. 14 31 2-00-04688 Nut, 1/4-20 Hex 14
32 2-00-00598 Nut, .50-13 Hex 2 33 7-89-08033 Weldment - LH Bracket 1
P-5160/0403
2-26 American-Lincoln
7760
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
23
24
24
25
25
26
26
27
27
28
28
29
29
30
30
31
31
32
32
33
P5160/0403
REAR & SIDE SQUEEGEE - EXPLODED VIEW
American-Lincoln 2-27 7760
REAR & SIDE SQUEEGEE (60”) - PARTS LIST
KEY NO. PART NUMBER DESCRIPTION QTY
1 7-86-08061 Tool, Rear Squeegee (Weldment, 60”) 1 2 7-77-00138 Rubber, Inner Squeegee 1 3 7-75-01 191 Spacer , Squeegee (60”) 2 4 7-75-01 164 Bushing, Spacer 2 5 7-20-06009 Duct, Squeegee Inlet-Weldment 1
6 7-77-00139 Rubber, Outer Squeegee (60”) 1 7 7-79-00100 Strap, Squeegee Clamp (60”) 1 8 7-13-07187 Clamp, RH Squeegee End 1 9 7-13-07188 Clamp, LH Squeegee End 1 10 7-13-07156 Clamp, Nut 2
11 2-00-03842 Pin, Roll ¼ x 1 2 12 7-89-08073 Caster 2 13 7-39-00029 Knob Assembly, Rear Squeegee 2 14 2-00-04962 O-Ring 2 15 7-39-00026 Knob, Squeegee 2
16 2-14-00184 Wheel 2 17 7-42-05151 Link, Side Squeegee 2 18 7-86-08058 Tool, LH Side Squeegee Weldment (60”) 1 19 7-86-08059 Tool, RH Side Squeegee Weldment (60”) 1 20 7-77-00112 Rubber, Side Squeegee (Outer) 2
21 7-77-001 12 Rubber, Side Squeegee (Inner) 2 22 7-13-07202 Clamp, Side Squeegee (60”) 2
HARDWARE USED:
H17 2-00-00205 Screw, ¼ - 20 x 1.000 HHC 12 H26 2-00-00641 Nut, ¼ - 20 Insert Fiber 12 H27 2-00-03702 Washer , .625 x .281 x .063 12 H35 2-00-02708 Scre, 5/16 - 18 x 1.000 HHM 4 H43 2-00-00409 Flat Washer , .687 x .344 x .062 4 H46 2-00-00644 Nut, 5/16 - 18 x 1.000 HHM 6 H51 2-00-00216 Screw, 3/8 - 16 x 2.000 HHC 2 H52 2-00-00402 Flat Washer , .750 x .390 x .094 4 H54 2-00-02360 Nut, 3/8 - 16 Hex 2 H178 2-00-00206 Screw, 5/16 - 18 x 1.000 HHC 2 H259 2-00-05343 Bolt Carriage, .38 - 16 x 3.50 SS 1 H260 2-00-00615 Nut, Hex Fin .63 - 22 2 H261 2-00-05344 Screw, .313 - 18 x 1.75 HHM SS 2
C1010/9903
2-28 American-Lincoln
7760
Loading...
+ 156 hidden pages