Altech Wide Input Compact Housing Power Supply Data Sheet

Wide Input Compact Housing Power Supply
With the PSW family, AC/DC compact DIN rail switching power supplies with single phase wide input range, Altech further expanded the power supply line. Built-in active PFC function, these high efficient power units meet the harmonic current limitation per EN61000-3-2. Equipped with 180 to 550Vac single phase wide input range, they can be used in general power system applications with single phase 230Vac input or can capture two phases from the 220~550Vac three-phase power system, which can greatly increase the flexibility of system deployment.
With up-to-date circuit design PSW series possess up to 93% of extremely high efficiency and can provide 100% power continuously at 50*C by only free air convection, or operate under 70*C ambient temperature by suitable power derating. The compact design in width helps save the precious space on the rail and also makes it up to 50% smaller in size compare to its predecessor models. Meanwhile, with wider input range the PSW series also has 3% higher efficiency than corresponding models, which response to the trend of green power with energy saving concept. Other standard functions include DC OK relay contact alarm signal output, front panel DC voltage adjustment , as well as protection for short-circuit, overload (constant current mode, shut down if over 3 seconds), over voltage, and over temperature. The PSW series comply with UL508, IEC60950-1 (CB), and CE certificates and also meet the EMC requirements of heavy industrial immunity level (EN61000-6-2). Suitable applications include industrial control system, semi-conductor fabrication equipment, factory automation, electro­mechanical applications, and marine related installation.
• Input voltage range: 180~550V AC; 254-780V DC
• AC inrush current (typical):Cold start: 50A at 400V AC
• DC adjustment range (typical): 12V: 12-15V, 24V: 24-29V, 48V: 48-58V,
• Overload protection (typical): 105%-130% rated output
• Over-voltage protection (typical): 16-18V for 12V model (PSW-120), 31-37V for 24V model; 60-67V for 48V model
• Setup, rise, time (typical): 2000ms, 70ms at full load and 230V AC (PSW-120) 2000ms, 150ms at full load and 230V AC (PSW240/480)
• Withstand voltage: I/P-O/P:3KV AC, I/P-FG:1.5KV AC, O/P-FG:0.5KV AC,
• Working temperature: -20 to +70°C (-4° to +158°F), refer to output derating curve (PSW-120)
• DC OK signal Relay contact
• Safety standards: UL508 (PSW-240 pending)
• EMC standards: Compliance to EN55011 (CISPR11), EN55022 class B, EN61000-4-2,3,4,5,6,8,11, ENV50204, EN55024, EN61000-6-2, EN61204-3, heavy Industry Level criteria A
• Military standard: MIL-HDBK-217K
PSW Series
• Single and two phase wide input range 180~550VAC
• Universal AC Input / Full Range
• High efficiency up to 93% and low power dissipation
• Protections: Short circuit / Overload / Overvoltage / Over temperature
• Cooling by free air convection
• DIN rail mountable
• UL 508 (industrial control equipment) approved
• EN61000-6-2(EN50082-2) industrial immunity level
• Built-in DC OK relay contact
• 100% full load burn-in test
• 3 year warranty
35mm DIN Rail Mounting
Rugged metal housing
Narrow for maximized panel space
Multiple output connector for easy wiring
Adjustable DC Output Voltage DC on LED signal
Easy to understand layout panel
CE Compliance UL508 Compliance
Universal Input
120-480W Single Phase
WIDE INPUT POWER SUPPLIES
120W Single Output DIN Rail Power Supply
Cat. No. Output Tol. Ripple & Efficiency NOTES
V DC A % Noise
PSW-12012 12V DC 10A ±1.5% 120 mVp-p 89.5%
PSW-12024 24V DC 5A ±1% 120 mVp-p 91%
PSW-12048 48V DC 2.5A ±1% 150 mVp-p 92%
240W Single Output DIN Rail Power Supply
Cat. No. Output Tol. Ripple & Efficiency NOTES
V DC A % Noise
PSW-24024 24V DC 10A ±1% 120 mVp-p 90%
PSW-24048 48V DC 5A ±1% 120 mVp-p 90%
480W Single Output DIN Rail Power Supply
Cat. No. Output Tol. Ripple & Efficiency NOTES
V DC A % Noise
PSW-48024 24V DC 20A ±1% 100 mVp-p 94%
PSW-48048 48V DC 10A ±1% 120 mVp-p 94%
SPECIFICATIONS
113.5
40
125.2
113.5
63
125.2
128.5
85.5
125.2
Pin No. Pin No.
1 1,2 2
3
3
Assi gnment Assignment FG
AC/L1
AC/L2
Relay Contact DC OUTPUT -V
4
DC OUTPUT +V
Terminal Pin. No Assign. (TB1)
Terminal Pin. No Assign.
(TB2)
Pin No. Pin No.
1 1,2 2
3,4
3
Assi gnment Assignment FG
AC/L1
AC/L2
Relay Contact DC OUTPUT -V
5,6
DC OUTPUT +V
Terminal Pin. No Assign. (TB1)
Terminal Pin. No Assign.
(TB2)
Pin No.
1,2 3,4
Assignment
DC OUTPUT +V
DC OUTPUT -V
5,6
Relay Contact
Terminal Pin. No Assign.
(TB2)
Pin No.
1 2 3
Assignment FG
AC/L1
AC/L2
Terminal Pin. No Assign.
(TB1)
PSW-120 Series
PSW-240 Series
Universal Input: 180-550V AC, 254-780V DC full range,
0.55A/400V AC, 1.2A/230V AC Connection: Input - 3 poles, Output – 4 poles screw terminal Size (WxHxD): 40x125.2x113.5mm (1.57x4.93x4.47 inches) Packaging: 1/box; 1.433lbs / 0.65Kg
PSW-480 Series
®
Universal Input: 180-550V AC, 254-780V DC full range,
1A/400V AC, 2A/230V AC Connection: Input - 3 poles, Output – 6 poles screw terminal Size (WxHxD): 63x125.2x113.5mm (2.48x4.93x4.47 inches) Packaging: 1/box; 2.337lbs / 1.06Kg
Universal Input: 180-550V AC, 254-780V DC full range,
1.6A/400V AC, 4A/230V AC Connection: Input - 3 poles, Output – 6 poles screw terminal Size (WxHxD): 85.5x125.2x128.5mm (3.37x4.93x5.06 inches) Packaging: 1/box; 3.748lbs / 1.7Kg
Note: All dimensions are in millimeters, to convert to inches multiply by 0.03937.
OUTPUT
INPUT
PROTECTION
ENVIRONMENT
SAFETY & EMC
OTHERS
Features:
PSW-120 Series
Specifications
• Single and two phase wide input range 180 ~ 550VAC
• Protections: Short Circuit / Overload / Over Voltage / Overtemperature
• Cooling by free air convection
• Built-in constant current limiting circuit
• DIN rail mountable
• UL508 (industrial control equipment) approved
• EN61000-6-2 (EN50082-2) industrial immunity level
• 100% full load burn-in test
• Built-in DC OK relay contact
• 3 year warranty
Cat. No. PSW-12012 PSW-12024 PSW-12048
DC VOLTAGE 12V 24V 48V RATED CURRENT 10A 5A 2.5A CURRENT RANGE 0 ~ 10A 0 ~ 5A 0 ~ 2.5A RATED POWER 120W 120W 120W RIPPLE & NOISE (max) 120mVp-p 120mVp-p 150mVp-p
VOLTAGE ADJ. RANGE 12 ~ 15V 24 ~ 29V 48 ~ 58V VOLTAGE TOLERANCE ±1.5% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5% LOAD REGULATION ±0.5% ±0.5% ±0.5% SETUP, RISE HOLD UP TIME 2000ms, 70ms, 50ms / 400VAC 2000ms, 70ms, 10ms / 230VAC at full load
VOLTAGE RANGE 180 ~ 550VAC 254 ~ 780VDC FREQUENCY RANGE 47 ~ 63Hz EFFICIENCY (Typ.) 89.5% / 400V 91% / 400V 92% / 400V AC CURRENT 0.55A / 400VAC 1.2A / 230VAC INRUSH CURRENT (Typ.) COLD START 50A LEAKAGE CURRENT 3.5 mA / 530VAC
OVERLOAD 105 ~ 130% rated output power
OVERVOLTAGE 16 ~ 18V 31 ~ 37V 60 ~ 67V
OVERTEMPERATURE 105˚C ± 5˚C (12V), 110˚C ± 5˚C (24V) (TSW1) detect on heat sink of power switch transistor;
DC OK SIGNAL Relay contact rating (max.): 30V / 1A resistive WORKING TEMP. -25 ~ +70˚C (Refer to output load derating curve)
WORKING HUMIDITY 20 ~ 90% RH non-condensing STORAGE TEMP., HUMIDITY -40 ~ +85˚C, 10 ~ 95% RH TEMP. COEFFICIENT ±0.03% / ˚C (0 ~ 50˚C) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60 min. each long X,Y, Z axes Mounting clip: Compliance to IEC60068-2-6
SAFETY STANDARDS UL508 approved
WITHSTAND VOLTAGE I/P-O/P: 3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC O/P-DC OK:0.5KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG: 100M Ohms/500VDC (25˚C; 70% RH) EMI CONDUCTION & RADIATION Compliance to EN55011 (CISPR11), EN55022 (CISPR22), EN61204-3 Class B EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204; EN61204-3; EN61000-6-2; (EN50082-2),
MTBF 268K hrs min. MIL-HDBK-217K (25˚C) DIMENSION 40x125.2x113.5mm (WxHxD) PACKING 0.65Kg; 20pcs / 14Kg / 1.16CUFT
Ripple & noise are measured at 20MHz of bandwidth by using a 12 twisted pair-wire terminated with a 0.1µF & 47µF parallel capacitor.
olerance: includes set up tolerance, line regulation and load regulation.
T
Length of set up time is measured at cold first start. Turning ON/OFF the power supply very quick may lead to increase of the set up time.
Protection type: Constant current limiting, recovers automatically after fault condition is removed
Protection type: Shut down overvoltage, re-power on to recover
100˚C ± 5˚C (48V) (TSW1) detect on heat sink of power diode
Protection type: Shut down overvoltage, re-power automatically after temperature goes down
IEC60950-1 compliant
heavy industry level; criteria A,
The power supply is considered a component which will installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives.
All parameters NOT specially mentioned are measured at 230V AC input, rated load and 25˚C of ambient temperature.
-25010203040506070(VERTI CAL)
20
40
60
80
100
Terminal Pin No. A ssignment (TB1)
Terminal Pin No. A ssignment (TB2)
P
in No. Pin No.
1
1
,2
2
3 4
3
A
ssi gn me nt Assig nm en t
FG
A
C/L 1
AC/ L2
DC O UT PU T-V DC O UT PU T+ V
R
elay Contact
+
12V
Other s
DC OK
O.V. P.
O.T. P.
CON TR OL
FG
I/P
-V
+V
REC TI FI ERS
&
FILT ER
SWI TC HI NG
POW ER
FILT ER
&
REC TI FI ERS
FILT ER
EMI
O.L .P.
DET EC TI ON
CIR CU IT
PWM
CUR RE NT
LIM IT
DC
OK
DC
OK
+VA DJ.
04
231
234
1
125 .2
TB1
TB2
5.3
1
1
180 190 200 250 290 310 450360 4 90400 5 00 520 550
90
100
80
70
60
50
40
Mechanical Specification
Derating Curve
Block Diagram
Static Characteristics
Note: All dimensions are in millimeters, to convert to inches multiply by 0.03937.
OUTPUT
INPUT
PROTECTION
ENVIRONMENT
SAFETY & EMC
OTHERS
Features:
PSW-240 Series
Specifications
• Single and two phase wide input range 180~550VAC
• High efficiency 91% and low power dissipation
• Protections: Short Circuit / Overload / Over Voltage / Overtemperature
• Cooling by free air convection
• DIN rail mountable
• UL 508 (industrial control equipment) approved
• EN61000-6-2 (EN50082-2) industrial immunity level
• Built-in DC OK relay contact
• 100% full load burn-in test
• 3 year warranty
Cat. No. PSW-24024 PSW-24048
DC VOLTAGE 24V 48V RATED CURRENT 10A 5A CURRENT RANGE 0 ~ 10A 0 ~ 5A RATED POWER 240W 240W RIPPLE & NOISE (max) 150mVp-p 150mVp-p
VOLTAGE ADJ. RANGE 24 ~ 28V 48 ~ 55V VOLTAGE TOLERANCE ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% LOAD REGULATION ±1.0% ±1.0% SETUP, RISE, HOLD UP TIME 800ms, 150ms, 18ms / 400VAC 1500ms, 150ms, 18ms / 230VAC at full load
VOLTAGE RANGE 180 ~ 550VAC 254 ~ 780VDC
FREQUENCY RANGE 47 ~ 63Hz EFFICIENCY (Typ.) 91% AC CURRENT 1A / 400VAC 2A / 230VAC INRUSH CURRENT (Typ.) COLD START 50A LEAKAGE CURRENT 3.5 mA / 530VAC
OVERLOAD 105 ~ 130% rated output power
OVERVOLTAGE 29 ~ 33V 56 ~ 65V
OVERTEMPERATURE 90˚C ± 5˚C (TSW) detect on heat sink of power switch
DC OK RELAY CONTACT RATINGS (max.) 60VDC / 0.3A; 30VDC / 1A; 30VAC / 0.5A resistive load WORKING TEMP. -30 ~ +70˚C (Refer to output load derating curve)
WORKING HUMIDITY 20 ~ 95% RH non-condensing STORAGE TEMP., HUMIDITY -40 ~ +85˚C; 10 ~ 95% RH TEMP. COEFFICIENT ±0.03% / ˚C (0 ~ 50˚C) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60 min. each long X,Y, Z axes MOUNTING Compliance to IEC60068-2-6
SAFETY STANDARDS UL508 approved
WITHSTAND VOLTAGE I/P-O/P: 3KVAC I/P-FG: 1.5KVAC O/P-FG :0.5KVAC O/P-DC OK: 0.5KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG: 100M Ohms / 500VDC (25˚C; 70% RH) EMI CONDUCTION & RADIATION EN55022 (CISPR22), Class B HARMONIC CURRENT Compliance to EN61000-3-2,-3 EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204; EN 55024; EN61000-6-2; (EN50082-2);
MTBF 141.1K hrs min. MIL-HDBK-217K (25˚C) DIMENSION 63x125.2x113.5mm (WxHxD) PACKING 1.06Kg; 12pcs / 13.7Kg / 1.06CUFT
R
ipple & noise are measured at 20MHz of bandwidth by using a 12 twisted pair-wire terminated with a 0.1µF & 47µF parallel capacitor.
Tolerance: includes set up tolerance, line regulation and load regulation.
Derating may be needed under low input voltage. Please check the derating curve for more details
Protection type: Constant current limiting, unit will shut down after 3 sec.; auto recovery after 1 minute if the fault condition is removed
Protection type: Shut down overvoltage, re-power on to recovery Under over-voltage condition, If input voltage 200VAC, the power supply will shut down and then may have auto-recovery
after several seconds
Protection type: Shut down overvoltage, recovers automatically after temperature goes down
Installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently with full power. In case the adjacent device is a heat source, 15mm clearance is recommended.
IEC 60950-1 compliant Design refer to GL
EN61204-3; heavy industry level; criteria A approved;
The power supply is considered a component which will installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives.
All parameters NOT specially mentioned are measured at 400VAC input, rated load and 25˚C of ambient temperature.
DET EC TI ON
CIR CU IT
O.L .P.U.V. P.
REC TI FI ERS
POW ER
SWI TC HI NG
FILT ER
&
REC TI FI ERS
+V
-V
I/P
FG
CON TR OL
PWM & P FC
O.V. P.
&
EMI FILTER
O.C .P.
PFC
CIR CU IT
PFC
CON TR OL
1
1,2
2
3,4 5,6
3
Ass ig nm ent Ass ig nment
F
G
A
C/L 1
A
C/L 2
36
12345
6
123
125 .2
5.31
1
TB1
TB2
+VA DJ.
+
-30010203040506070
20
40
60
80
100
(VERTI CAL)
40
300
50
60
70
80
450400 50 0 5 50
90
100
2001 80
Mechanical Specification
Derating Curve
DC OK Relay Contact
Block Diagram
Output Derating VS Input Voltage
Note: All dimensions are in millimeters, to convert to inches multiply by 0.03937.
OUTPUT
INPUT
PROTECTION
ENVIRONMENT
SAFETY & EMC
OTHERS
Features:
PSW-480 Series
Specifications
• Single and two phase wide input range 180~550VAC
• High efficiency 93% and low power dissipation
• Protections: Short Circuit / Overload / Over Voltage / Overtemperature
• Cooling by free air convection
• DIN rail mountable
• UL 508(industrial control equipment) approved
• EN61000-6-2 (EN50082-2) industrial immunity level
• Built-in DC OK relay contact
• 100% full load burn-in test
• 3 year warranty
Cat. No. PSW-48024 PSW-48048
DC VOLTAGE 24V 48V RATED CURRENT 20A 10A CURRENT RANGE 0 ~ 20A 0 ~ 10A RATED POWER 480W 480W RIPPLE & NOISE (max) 100mVp-p 150mVp-p
VOLTAGE ADJ. RANGE 24 ~ 28V 48 ~ 55V VOLTAGE TOLERANCE ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% LOAD REGULATION ±1.0% ±1.0% SETUP, RISE, HOLD UP TIME 800ms, 150ms, 18ms / 400VAC 2000ms, 150ms, 16ms / 230VAC at full load
VOLTAGE RANGE 180 ~ 550VAC 254 ~ 780VDC
FREQUENCY RANGE 47 ~ 63Hz EFFICIENCY (Typ.) 92% 93% AC CURRENT 1.6A / 400VAC 4A / 230VAC INRUSH CURRENT (Typ.) COLD START 50A LEAKAGE CURRENT 3.5 mA / 530VAC
OVERLOAD 105 ~ 130% rated output power
OVERVOLTAGE 29 ~ 33V 56 ~ 65V
OVERTEMPERATURE 95˚C ± 5˚C (TSW) detect on heat sink of power switch
DC OK RELAY CONTACT RATINGS (max.) 60VDC / 0.3A; 30VDC / 1A; 30VAC / 0.5A resistive load WORKING TEMP. -30 ~ +70˚C (Refer to output load derating curve)
WORKING HUMIDITY 20 ~ 95% RH non-condensing STORAGE TEMP., HUMIDITY -40 ~ +85˚C; 10 ~ 95% RH TEMP. COEFFICIENT ±0.03% / ˚C (0 ~ 50˚C) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60 min. each long X,Y, Z axes MOUNTING Compliance to IEC60068-2-6
SAFETY STANDARDS UL508 approved
WITHSTAND VOLTAGE I/P-O/P: 3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC O/P-DC OK:0.5KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG: 100M Ohms / 500VDC (25˚C; 70% RH) EMI CONDUCTION & RADIATION EN55022 (CISPR22), EN61204-3 Class B HARMONIC CURRENT Compliance to EN61000-3-2,-3 EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204; EN 55024; EN61000-6-2; (EN50082-2);
MTBF 112.8K hrs min. MIL-HDBK-217K (25˚C) DIMENSION 85.5x125.2x128.5mm (WxHxD) PACKING 1.7Kg; 8pcs / 14.6Kg / 0.9CUFT
Ripple & noise are measured at 20MHz of bandwidth by using a 12 twisted pair-wire terminated with a 0.1µF & 47µF parallel capacitor.
Tolerance: includes set up tolerance, line regulation and load regulation.
Derating may be needed under low input voltage. Please check the derating curve for more details
P
rotection type: Constant current limiting, unit will shut down after 3 sec.; auto recovery after 1 minute if the fault condition is removed
Protection type: Shut down overvoltage; auto recovery after 1 minute if the fault condition is removed Under over-voltage condition, If input voltage 200VAC, the power supply will shut down and then may have auto-recovery after several seconds.
Protection type: Shut down overvoltage, recovers automatically after temperature goes down
Installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently with full power. In case the adjacent device is a heat source, 15mm clearance is recommended.
IEC 60950-1 compliant Design refer to GL
EN61204-3; heavy industry level; criteria A approved;
The power supply is considered a component which will installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives.
All parameters NOT specially mentioned are measured at 400VAC input, rated load and 25˚C of ambient temperature.
+
DET EC TI ON
CIR CU IT
O.L .P.U.V. P.
REC TI FI ERS
E
MI FI LT ER
P
OWE R
SWI TC HI NG
FILT ER
&
REC TI FI ERS
+V
-V
I/P
FG
CON TR OL
PWM & P FC
O.V. P.
&
O.C .P.
P
FC
CIR CU IT
PFC
CON TR OL
12345
6
123
125 .2
TB2
TB1
128 .5
8
5.5
J
D
A
V
+
1
1,2
2
3,4 5,6
3
Ass ig nm ent
A
ssi gn me nt
F
G
AC/ L1
A
C/L 2
-30010203040506070
20
40
60
80
100
(VERTI CAL)
40
300
50
60
70
80
4504 00 500 550
90
100
200180
Mechanical Specification
Derating Curve
DC OK Relay Contact
Block Diagram
Output Derating VS Input Voltage
Note: All dimensions are in millimeters, to convert to inches multiply by 0.03937.
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