Digital Passband: Hewlett Packard
frequency meter 10 Hz - 100 MHz mod. HP 5384A
Voltage probe Passband: Tektronix
x 10 DC - 200 MHz mod. P6063B
Voltage probe Passband: Tektronix
x 1000 DC - 10 MHz mod. P6015
Current probe Passband: Tektronix
DC - 50 MHz mod. A6302/AM 503
A) PRELIMINARY PROCEDURE
a) remove the fuse F3 from the MAIN BOARD (board 801260-801260/a).
b) insert plug from pedal control into input port PEDAL.
c) insert neutral plate plug in its appropriate outlet MONOPOLAR.
d) insert power supply cable in current outlet.
B) LOW VOLTAGE POWER SUPPLY (board 801260-801260/a)
1) T
ESTING POWER SUPPLY VOLTAGE
+5V
AND
+15V (TP1, TP2).
a) short the R33 resistor (board 801260-801260/a). This prevents activation of the RF power generator, thus
preventing possible damage to electronic circuits that have not been tested yet.
b) set oscilloscope vertical sensivity at 1V/div. (in DC mode).
c) connect the oscilloscope probe to test point TP1.
d) turn on electrosurgical unit and make sure voltage is between 4.7V e 5.3V.
e) with oscilloscope in AC mode and sensivity set at 0.1V/div verify that ripple voltage is not over 10mVpp.
f) move oscilloscope probe on test point TP2 (Vert: 1V/div; DC) and make sure voltage is between 14.3V and
15.7V.
C) MICROCONTROLLER (board 801261-801262)
ESTING ONCE EQUIPMENT IS TURNED ON
1) T
When the electrosurgical unit is turned on, the microcontroller does automatically a selftest (about 15 seconds) to
verify anomalies of working (if present). If everything is all right, you’ll have in sequence:
- lighting of 5 green LEDs of working mode;
- lighting of power display;
- lighting of timer display (only in MB1/A-MC model);
- lighting of red LED (neutral plate alarm), yellow LED (CUT/BLEND activation) and blue LED (FORCED
COAG/SOFT COAG/BIPOLAR activation) with short acoustic signals.
After the selftest procedure, the unit shows what version of the software is being used (with a short acoustic
signal) and the display pertaining to output power shows the number '0'.
After turning on the unit, during the selftest or any other condition, the system controls and prevents possible
abnormalities shutting down output power and displaying error type with its specific code:
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KIND OF PROBLEM ACOUSTIC DISPLAY
SIGNAL CODE
RAM memory
(during the selftest)
1kHz 70ms ON 130ms OFF
EPROM memory
(during the selftest)
1kHz 70ms ON 130ms OFF
Supply voltage
(during the selftest)
1kHz 70ms ON 130ms OFF
RF signal modulation
(during the selftest)
1kHz 70ms ON 130ms OFF
Supply voltage
(during activation)
1kHz 70ms ON 130ms OFF
RF signal modulation
(during activation)
1kHz 70ms ON 130ms OFF
Internal variables check failure
1kHz 70ms ON 130ms OFF
Foot pedal failure
1kHz 70ms ON 130ms OFF
Neutral plate alarm
1kHz 190ms ON 190ms OFF
-
WARNING!!! AFTER TURNING ON THE ELECTROSURGICAL UNIT, IF NO LED LIGHTS, DON’T USE THE UNIT AND
CALL THE TECHNICAL SERVICE.
ALIBRATING
3) C
REF
V
VOLTAGE
a) connect the voltmeter to test point TP3 (board 801261-801262).
b) turn trimmers R57 and R61 fully clockwise (board 801261-801262).
c) set trimmer R2 (board 801261-801262) so that voltage is exactly at 4.94V.
4) T
ESTING
MODULATION SIGNAL
RF
a) connect oscilloscope probe to test point TP4 (board 801261-801262).
b) set 10W as power index in BLEND function.
c) with the electrosurgical unit turned on, test the modulation signal taking as reference the following wave-form:
Vert.: (DC) 1V/div
Hor.: 20 µs/div
e) set 10W as power index in the FORCED COAG function.
f) with the electrosurgical unit turned on, test the modulation signal, taking as reference the following wave-forms:
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Vert.: (DC) 1V/div
Hor.: 10 µs/div
Vert.: (DC) 1V/div
Hor.: 2 µs/div
g) set 10W as power index in the SOFT COAG function.
h) with the electrosurgical unit turned on, test the modulation signal, taking as reference the following wave-form:
Vert.: (DC) 1V/div
Hor.: 20 µs/div
4) ONE SHOT
TIMING TEST (SINGLE PULSE
)
(only for MB1/A-MC model).
a) always with oscilloscope probe on test point TP4 (board 801261-801262), set 10W as power index in the CUT
function.
b) push one time only the push-button "T" of the TIMER section. Now the timer display must show "1".
c) with the electrosurgical unit turned on, test the modulation signal, taking as reference the following wave-form:
Vert.: (DC) 1V/div
Hor.: 5 ms/div
e) verify the timing accuracy programming timer digits from 1÷99 (10ms÷0.99s).
SUPERPULSED TIMING TEST
5)
a) always with oscilloscope probe on test point TP4 (board 801261-801262) and 10W as power index in the CUT
function; push several times the push-button "T" until the digit '1' of TIMER display begins to flash.
b) verify the timing, taking as reference the following wave-form:
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Vert.: (DC) 1V/div
Hor.: 5 ms/div
Verify the duty-cycle is 50%.
c) push again the push-button "T" to leave the TIMER function.
d) turn off the electrosurgical unit.
e) remove jumper shorting the R33 resistor (board 801260-801260/a).
E) POWER SUPPLY (board 801260-801260/a)
ALIBRATING REFERENCE VOLTAGE VREFA
1) C
a) connect TP5 to ground. This prevents activation of the RF power generator, thus preventing possible damage to
electronic circuits that have not been tested yet.
b) insert F3 fuse.
c) set trimmer R4 at center position (board 801260-801260/a).
d) turn on electrosurgical unit and wait for the display to show '0'.
e) calibrate trimmer R6 (board 801260-801260/a) so that voltage at test point TP6 is exactly 8.0V.
ESTING POWER SUPPLY DRIVING
2) T
PWM
SIGNAL
a) connect oscilloscope probe to test point TP7 (board 801260-801260/a).
b) set 100W as power index in the CUT function.
c) activate and make sure the following wave-form appears:
Vert.: (DC) 2V/div
Hor.: 20 µs/div
ALIBRATING MINIMUM VOLTAGE
3) C
a) set 2W as power index in the CUT function.
b) make sure that, when the electrosurgical unit is not activated, voltage is lower than 3V in test point
TP8 (board 801260-801260/a).
c) press the activation pedal and bring voltage to 7V on TP8, by using trimmer R4 (board 801260-801260/a).
ALIBRATING MAXIMUM VOLTAGE
4) C
a) set 70W as power index in the FORCED COAG function.
b) press activation pedal and bring voltage to 134V on TP8, by using trimmer R6 (board 801260-801260/a).
Calibration of the two voltages, the maximum and the minimum, are interactive; thus, it is necessary to repeat
calibrations until the values that have been indicated are reached.
d) remove the jumper used to create electrical bonding on TP5 (mosfet drain Q6 board 801260-801260/a).
F) RADIOFREQUENCY (board 801260-801260/a)
a) short R33 resistor (board 801260-801260/a).
This prevents activation of the RF power generator, thus preventing possible damage to electronic circuits that
have not been tested yet.
ESTING NEUTRAL PLATE CIRCUIT
1) T
a) select CUT function.
5
Page 6
b) disconnect the two end conductors in the plate and then insert a 1000 ohm resistor in series.
c) check that red LED ALARM is turned on, at the same time that the LED turns on, a repetitive acoustic signal will
give warning of an error in the neutral plate.
d) once again, short the end conductors on the neutral plate.
ESTING WORKING FREQUENCY
2) T
a) set 10W as power index in the CUT function.
b) connect frequency meter to test point TP9 (board 801260-801260/a).
c) with the electrosurgical unit turned on, make sure that working frequency is 950 kHz (± 10kHz).
d) calibrate the trimming capacitor C24 (board 801260-801260/a) in such a way that the wave-form is the
following:
Vert.: (DC) 1V/div
Hor.: 50 ns/div
ALIBRATING THE SLOPED SIGNAL (SAW-TOOTH SIGNAL
3)C
)
a) always with the CUT function activated, regulate the R50 trimmer (board 801260-801260/a) in such a way that
the wave-form on test point TP10 will be the following:
Vert.: (DC) 1V/div
Hor.: 200 ns/div
b) turn the electrosurgical unit off.
c) remove jumper shorting the R33 resistor (board 801260-801260/a) and insert fuse F3.
ALIBRATING DEAD TIME
4) C
a) connect a load of 500 ohm to the MONOPOLAR output hook up.
b) set 10W as power index in the CUT function.
c) turn the R59 trimmer fully counterclockwise (board 801260-801260/a).
d) using both inlets of the oscilloscope, connect probe “1” to test point TP11, and probe “2” on test point TP12.
e) with the electrosurgical unit turned on, turn the R50 trimmer so that dead time (i.e. the time at which both
signals are at zero level) is equal to 250ns (board 801260-801260/a).
g) increase dead time by another 25ns by using trimmer R59 (board 801260-801260/a).
TESTING THE
5)
POWER AMPLIFIER
RF
a) set 100W as power index in the CUT function.
b) insert the RF current probe in series in the output.
c) activate the electrosurgical unit and make sure it has the following wave-form:
Vert.: (AC) 0.2A/div
Hor.: 500 ns/div
ALIBRATING CURRENT LIMITER
6) C
a) bring output load to 200 ohm.
b) set 70W as power index in the FORCED COAG function.
c) calibrate the R87 trimmer (board 801260-801260/a) in such a way that the current flowing through the output
load is 580mA.
ESTING OUTPUT POWER
7) T
a) bring the output load to 500 ohm.
b) with power set at 70W in FORCED COAG, make sure that effective current in the load is equal to 380mA
(± 5%). If necessary, it is possible to adjust the maximum output power by adjusting the R6 trimmer (board
801260-801260/a). Calibrating the R6 trimmer is allowed only if the voltage that is supplying the final stage
does not exceed 135V.
c) set 10W as power index in the CUT function.
d) make sure that the effective current in the load is equal to 140mA (± 5%). If necessary, it is possible to adjust
the maximum output power by adjusting the R4 trimmer (board 801260-801260/a).
e) set 140W as power index in the BLEND function.
f) make sure that affective current in the load is equal to 520mA (±5%).
NOTE: This manual contains a chapter (page 9) with output power curves for the electrosurgical unit; for a
complete test of the device, refer to these curves.
8) C
ALIBRATING MAXIMUM
LEAKAGE CURRENT
RF
a) bring load resistor to 1500 ohm.
b) set 150W as power index in the CUT function.
c) connect the oscilloscope probe on test point TP8.
d) by calibrating the R116 trimmer (board 801260-801260/a), find the point in which the tension displayed in the
oscilloscope decreases abruptly from 52V to 42V (± 20%).
IPOLAR COAGULATION TEST
9) B
a) connect the load in the BIPOLAR outlets.
b) bring load resistor to 100 ohm.
b) set 60W as power index in the BIPOLAR function.
c) turn on the electrosurgical unit and make sure that the effective current in the load is equal to 780mA (± 5%).
Vert.: (AC) 0.5A/div
Hor.: 500 ns/div
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Page 8
G) CALIBRATING RF PROTECTION SYSTEMS
ROTECTION FROM MALFUNCTION CAUSED BY MODULATION SIGNAL
1) P
a) bring load resistor to 1000 ohm.
b) set 40W as power index in the FORCED COAG function.
c) with the electrosurgical unit activated, turn the R61 trimmer (board 801261-801262) slowly counterclockwise,
until the audio signal becomes intermittent and, at the same time, the RF output signal stops.
d) now turn the R61 trimmer (board 801261-801262) clockwise 15 degrees.
e) always keeping the power index at 40W, make sure that all functions are properly activated.
f) in order to simulate a malfunction condition, short the R52 resistor (board 801260-801260/a) and activate in
FORCED COAG; The audio signal must warn of a malfunction condition.
g) remove jumper shorting the R52 resistor.
2) P
ROTECTION FROM MALFUNCTION CAUSED BY POWER SUPPLY
a) bring load resistor to 500 ohm.
b) set 40W as power index in the FORCED COAG function.
c) with the electrosurgical unit activated, turn slowly the R57 trimmer counterclockwise (board 801261-801262)
until the audio sound becomes intermittent.
d) now, turn the R57 trimmer (board 801261-801262) clockwise 15 degrees.
e) always keeping the power index at 40W, make sure that all functions are properly activated.
H) CHECKING THE AUDIO SIGNAL LEVEL
The audio level has no control. The frequency and amplitude of the signal require no calibrating and are generated
directly by the microprocessor. To check, proceed as follows:
a) set 2W as power index of the CUT function.
b) connect the oscilloscope probe to test point TP13.
c) activate and make sure that the wave-form is the following:
Vert.: (AC) 2V/div
Hor.: 0.5 ms/div
I) CHECKING RF CURRENT LEAKAGE
High frequency current leakage, for insulated equipment, must never exceed 150mA RMS, as required by the CEI
EN 60601-2-2 REGULATIONS (IEC 601-2-2). The microprocessor for the electrosurgical unit MB1/A-MC has
controls allowing it to keep well below such limit. To test the efficiency of these controls, it is indispensable to
duplicate the most extreme test conditions, which in the case of the electrosurgical unit MB1/A-MC are obtained
with the CUT, BLEND, FORCED COAG and SOFT COAG at their highest power setting.
The average figures for leakage current are 110mA.
Measurement must be made as indicated by the CEI EN 60601-2-2 REGULATIONS (with insulated equipment).
8
Page 9
CURVES OF POWER CHANGES BY CHANGING THE LOADS (FROM 50 TO 2000 OHMS)
CURVES OF POWER INCREMENT (WITH NOMINAL LOAD)
9
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10
Page 11
Page 12
Page 13
Page 14
Page 15
ELECTROSURGICAL UNIT MB1A/MC - MB1/MC Revised: May 19,1995
801260/a MAIN BOARD Revision: 5A
Bill Of Materials September 25, 1995 11:38:34
Reference Part Description Cod. alsa
________________________________________________________________________
R1 330 Resistenza Strato 1/4 W 5% 430171
R2 330 Resistenza Strato 1/4 W 5% 430171
R3 3K9 Resistenza Strato 1/4 W 5% 430350
R4 10KT Trimmer Cermet 403066
R5 8K/1% Resistenza di precisione 1% 0.5W 430469
R6 2KT Trimmer Cermet 403092
R7 3K/1% Resistenza di precisione 1% 0.5W 430459
R8 10 Resistenza Strato 1/4 W 5% 430180
R9 12K Resistenza Strato 1/4 W 5% 430351
R10 330K Resistenza Strato 1/4 W 5% 430173
R11 10K Resistenza Strato 1/4 W 5% 430339
R12 150K Resistenza Strato 1/4 W 5% 430360
R13 220K Resistenza Strato 1/4 W 5% 430352
R14 100K Resistenza Strato 1/4 W 5% 430177
R15 1K Resistenza Strato 1/4 W 5% 430170
R16 27K Resistenza Strato 1/4 W 5% 430340
R17 10K Resistenza Strato 1/4 W 5% 430339
R18 100K Resistenza Strato 1/4 W 5% 430177
R19 1K Resistenza Strato 1/4 W 5% 430170
R20 100 Resistenza Strato 1/4 W 5% 430336
R21 1K Resistenza Strato 1/4 W 5% 430170
R22 47K Resistenza Strato 1/4 W 5% 430218
R23 10 Resistenza Strato 1/4 W 5% 430180
R24 56 Resistenza Strato 1/4 W 5% 430444
R25 1K Resistenza Strato 1/4 W 5% 430170
R26 56 Resistenza Strato 1/4 W 5% 430444
R27 10 Resistenza Strato 1/4 W 5% 430180
R28 10K Resistenza Strato 1/4 W 5% 430339
R29 10K Resistenza Strato 1/4 W 5% 430339
R30 22K Resistenza Strato 1/4 W 5% 430179
R31 47K Resistenza Strato 1/4 W 5% 430218
R32 4K7 Resistenza Strato 1/4 W 5% 430167
R33 10K Resistenza Strato 1/4 W 5% 430339
R34 33K/6W/F Res. 33 Kohm 6W a filo assiale 430463
R35 1K Resistenza Strato 1/4 W 5% 430170
R36 100K Resistenza Strato 1/4 W 5% 430177
R37 5K6 Resistenza Strato 1/4 W 5% 430344
R38 10K/1W Resistenza Strato 1 W 430320
R39 10K/1W Resistenza Strato 1 W 430320
R40 1K8 Resistenza Strato 1/4 W 5% 430198
R41 100 Resistenza Strato 1/4 W 5% 430336
R42 1K8 Resistenza Strato 1/4 W 5% 430198
R43 1K8 Resistenza Strato 1/4 W 5% 430198
R44 220 Resistenza Strato 1/4 W 5% 430358
R45 1K8 Resistenza Strato 1/4 W 5% 430198
R46 22K Resistenza Strato 1/4 W 5% 430179
R47 15K Resistenza Strato 1/4 W 5% 430345
R48 10K Resistenza Strato 1/4 W 5% 430339
R49 10 Resistenza Strato 1/4 W 5% 430180
R50 10KT Trimmer Cermet 403066
R51 10K Resistenza Strato 1/4 W 5% 430339
R52 4K7 Resistenza Strato 1/4 W 5% 430167
R53 47 Resistenza Strato 1/4 W 5% 430334
R54 220 Resistenza Strato 1/4 W 5% 430358
R55 10K Resistenza Strato 1/4 W 5% 430339
R56 100 Resistenza Strato 1/4 W 5% 430336
R57 1K8 Resistenza Strato 1/4 W 5% 430198
R58 220K Resistenza Strato 1/4 W 5% 430352
R59 200KT Trimmer Cermet 403104
R60 33K Resistenza Strato 1/4 W 5% 430172
R61 27K Resistenza Strato 1/4 W 5% 430340
R62 1K Resistenza Strato 1/4 W 5% 430170
R63 560 Resistenza Strato 1/4 W 5% 430178
R64 56K Resistenza Strato 1/4 W 5% 430176
R65 27K Resistenza Strato 1/4 W 5% 430340
R66 560 Resistenza Strato 1/4 W 5% 430178
R67 27K Resistenza Strato 1/4 W 5% 430340
R68 27K Resistenza Strato 1/4 W 5% 430340
R69 10K Resistenza Strato 1/4 W 5% 430339
R70 22 Resistenza Strato 1/4 W 5% 430447
R71 22 Resistenza Strato 1/4 W 5% 430447
R72 10 Resistenza Strato 1/4 W 5% 430180
R73 100K Resistenza Strato 1/4 W 5% 430177
R74 10K Resistenza Strato 1/4 W 5% 430339
R75 1K Resistenza Strato 1/4 W 5% 430170
R76 2K2 Resistenza Strato 1/4 W 5% 430343
R77 12 Resistenza Strato 1/4 W 5% 430415
R78 12 Resistenza Strato 1/4 W 5% 430415
R79 1K Resistenza Strato 1/4 W 5% 430170
R80 1K/3W/A Res. Antinduttiva 3W assiale 430450
R81 1K/3W/A Res. Antinduttiva 3W assiale 430450
R82 1K/3W/A Res. Antinduttiva 3W assiale 430450
R83 1K Resistenza Strato 1/4 W 5% 430170
R84 1K/3W/A Res. Antinduttiva 3W assiale 430450
R85 1K/3W/A Res. Antinduttiva 3W assiale 430450
R86 1K/3W/A Res. Antinduttiva 3W assiale 430450
R87 5KT Trimmer Cermet 403052
Page 16
ELECTROSURGICAL UNIT MB1A/MC - MB1/MC Revised: May 19,1995
801260/a MAIN BOARD Revision: 5A
Bill Of Materials September 25, 1995 11:38:34