Alpha Tool.Com.HK Limited Dust Collector ECOGRDGR User Manual

MANUAL
Alpha® Ecoguard Type G
Dust Collection Cover
(*Shown with angle grinder / sold separately)
Part No: ECOGRDGR
Version 1
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114
www.alpha-tools.com
TABLE OF CONTENTS
Introduction .................................................................................3
About the Symbols ...............................................................3
Ecoguard Type G Overview ........................................................4
Accessories .........................................................................4
Installing the Dust Collection Cover ...........................................5
Installing the Connector .......................................................5
Mounting the Grinding Cup Wheel to the Grinder ......................6
Grinding Applications ..................................................................8
Surface Grinding ................................................................11
Wall Grinding .....................................................................11
Attaching the Dust Collector .....................................................12
Ecoguard Type G Schematic ....................................................13
Ecoguard Type G Other Connectors and Spacers ...................14
Ecoguard Type G Parts List ......................................................15
2
INTRODUCTION
Thank you for purchasing the Alpha® Ecoguard Type G Dust Collection Cover. The Ecoguard Type G must be used with a vacuum, or other dust collection system. To ensure correct use, read this Instruction Manual and the Instruction Manual for the power tool and follow the operating instructions. Keep this manual in a place where operators can access it easily whenever necessary!
ABOUT THE SYMBOLS
According to the hazard level, all safety notes in this manual are classifi ed into “DANGER”, “WARNING”, and “CAUTION”.
DANGER! Death or serious personal injury is imminent when handling
this polisher incorrectly.
WARNING! There is a possibility of death or serious personal injury when
handling this polisher incorrectly.
CAUTION! There is a possibility of personal injury or property damage
when handling this polisher incorrectly.
Note: In some situations, failing to observe WARNING notes could result in
death or serious personal injury. Be sure to read and observe the safety notes to ensure safety and correct use of the polisher.
PRECAUTIONS FOR USING DUST COLLECTION COVER
The Dust Collection Cover is for use with a 4.5” (115mm) and 5” (125mm)
1. high-speed angle grinder.
The Dust Collection Cover is designed for grinding concrete, stone and other
2. masonry products. Do not use when cutting metal or other materials.
The Dust Collection Cover is solely designed for use with a diamond cup
3. wheel. Do not use with any other type of blade such as a grindstone or chip saw.
Always check the Dust Collection Cover for damage, cracks or deformation
4. before starting work. Do not use the Dust Collection Cover if it is damaged, cracked or bent as this could cause to injury.
Always wear eye protection. Dust mask, nonskid safety shoes, hard hat, or
5. hearing protection must be used for appropriate conditions.
Keep the Dust Collection Cover away from gasoline, thinner, petroleum
6. and paraffi n.
The supplied connector may not connect securely to every high-speed angle
7. grinder. In this case, do not use the Dust Collection Cover.
3
ECOGUARD TYPE G OVERVIEW
Main Unit
Connector
Half Cover
Sub Cover
Stainless Steel
Flexible Connector Hose
(optional / sold separately)
Rubber Hose Adapter
ACCESSORIES
Ecoguard Dust Collection Cover w/ Connector (Part# 500028) ..... 1 pc
Collar .............................................................................................2 pcs
Additional Connector Assembly for Most 5” Grinders ....................2 pcs
Flanges and Lock nut Set for Selected Grinders ................1 Set (3pcs)
Hex Wrench .................................................................................... 1 pc
Rubber Hose Adapter ..................................................................... 1 pc
Spacers .........................................................................................4 pcs
Hose Band
Stainless Steel Hose Band ............................................................. 1 pc
Pin Wrench ..................................................................................... 1 pc
4
INSTALLING THE DUST COLLECTION COVER
WARNING!
Be sure to turn off the high-speed angle grinder and remove the plug from
1. the electrical outlet before attaching and installing the Dust Collection Cover.
Take the Guard off from the Grinder
2.
Make sure the Dust Collection Cover is securely attached, otherwise it may
2. come loose which could cause injury.
If you installed the Dust Collection Cover to a high-speed angle grinder
3. but the connector is loose and cannot be securely attached, do not use the Dust Collection Cover. Using it in this state could cause injury.
INSTALLING THE CONNECTOR
ALPHA® /
MAKITA
9565CV, 9558NB
®
HSG-125
BOSCH HITACHI METABO
1801
G12SR3 G13SE2
& G12SS
WE9-125 Quick
& W11-125 Quick
®
DEWALT
D28402 & D28131
(Factory Preset)
(Fig.1)
5
If the different Connector is needed, exchange the connector as per the following instructions.
Loosen the Screws.
1.
Take the front of the Connector Assembly off.
2.
Connector Assembly
(Front)
Ecoguard Type G
Loosen the Flat Head Screws using the Hex Wrench.
3. Take the back of the Connector Assembly off.
4. Replace with other Connector.
5.
Flat Head Screw
Hex-Wrench
Connector Assembly
(back)
Screw
Place in the other Connector
6.
6
Assembly. Tighten Flat Head Screws with Hex Wrench.
7.
(DO NOT forget to insert Taper Washers)
Flat Head Screw
Hex-Wrench
Taper Washer
8.
Tighten the Screws
(DO NOT forget to insert Spring Washers)
Screw
M4x10
7
CAUTION!
The Dust Collection Cover is solely designed for use with a grinding cup wheel. Do not use with any other type of blade, such as a cutoff or tip saw blades.
MOUNTING THE GRINDING CUP WHEEL TO THE GRINDER
WARNING!
Make sure the Ecoguard Type G is securely atttached to the grinder, otherwise it may come loose, causing injury.
Firmly hold Connector Assembly and tighten the screws.1.
Connector Assembly
8
2.
Set the proper Spacer into the spindle.
3.
Set the Base or Inner Flange on the Spacer.
4.
Set the Grinding Cup Wheel on the Base or Inner Flange.
5.
Set the Lock Nut on the Grinding Cup Wheel.
(Be careful to ensure the correct direction of the Lock Nut)
2.
Depress the spindle and tighten the Lock Nut with the Pin Wrench.
Lock Nut
Pin Wrench
Grinding Cup Wheel
Base / Inner Flange
Spindle
9
Choose proper Spacer to Keep X and
Y as below:
1<X<5
1<Y
Reference: Example of the combination of Spacer and Base Flange
CUP Type Parts
Flange 500029
Lock Nut Original
Spacer 500011 / T2.5 N/A 500011 / T2.5
Flange 500029
Lock Nut Original
Spacer 500011 / T2.5 N/A 500012 / T5.0
Flange
Lock Nut
Spacer
CUP Type Parts
Flange 500029 500007
ALPHA
®
MAKITA
®
HITACHI
HSG-125 9565CV 9558NB G12S43 G13SE2
N/A
METABO
®
BOSCH DEWALT
WE9-125 W11-125 1801 D28402 D28131
Lock Nut Original 500008
Spacer 500011 / T2.5 500012 / T5.0 N/A
Flange 500029 500007
Lock Nut Original 500008
Spacer 500012 / T5.0 500013 / T7.0 500011 / T2.5
Flange
Lock Nut
Spacer 500011 / T2.5 500013 / T7.0
Cup Type C does not need Drawing No. 12/Base Flange
10
N/A
GRINDING APPLICATIONS
SURFACE GRINDING
Securely connect the Flexible Connector Hose to the Dust Collection Cover. Turn Grinder and Vacuum on to start grinding application.
Use the Alpha Hose.
Rubber Hose Connector
®
Rubber Hose Connector as a joint between duct and Flexible Connector
Flexible Connector Hose
Duct
Stainless Steel Hose Band
WALL GRINDING
Loosen the screws and remove the
1. Sub Cover and Half Cover.
Half Cover
Screw M4 x 10
Sub Cover
11
Switch the position of the Sub Cover and Half Cover.
2. Tighten screws.
3.
Half Cover
Sub Cover
ATTACHING THE DUST COLLECTOR
Securely connect Flexible Connector Hose to the duct of the grinder, then turn
1. Grinder and Vacuum Cleaner on to start grinding application. Use an adapter such as the Alpha
2. the duct and the Flexible Hose Connector.
®
Rubber Hose Connector as a joint between
12
Rubber Hose Connector
Stainless Steel Hose Band
Duct
ALPHA® ECOGUARD TYPE G SCHEMATIC
*Original indicates Lock Nut included with tool.
ALPHA® / MAKITA
CONNECTOR, SPACERS
AND FLANGE / LOCK NUT
®
13
ECOGUARD TYPE G OTHER CONNECTORS AND SPACERS
14
*Original indicates Lock Nut included with Tool. # 11-a,b,c,d - Choose spacer according to Cup Type. (See chart on page 10)
ALPHA® ECOGUARD TYPE G PARTS LIST
DRAWING NO. PART NO. DESCRIPTION QUANTITY
1 500032 Main Cover 1
2 500033 Sub Cover 1
3 500034 Half Cover 1
4 500005 Rubber Hose Adapter 1
5 500006 Stainless Steel Hose Band 1
6 500037 Screw M4x10 4
7 500038 Set Plate 1
8 500039 Holder Spring 4
9 500020 Flat Head Screw M4x5 3
10a 500028 Connector Assembly (Alpha
10b 500003 Connector Assembly (Hitachi) 1
10c 500004 Connector Assembly (Metabo
11a 500011 Spacer / T2.5 1
®
/Makita®)1
®
/Bosch /Dewalt) 1
11b 500012 Spacer / T5.0 1
11c 500013 Spacer / T7.0 1
11d 500014 Spacer / T9.4 1
12a 500029 Base Flange 1
12b 500007 Inner Flange 1
13 500022
14 500035 Collar D (Dewalt) 1
16 500008 Lock Nut 1
17 500024 Hex. Wrench 1
18 210105 Pin Wrench 1
19 500036 Seal 1
20 500040 Brand Label 1
21 500041 Brush (A) 1
22 500042 Brush (B) 1
23 500021 Taper Washer 3
Collar M (Metabo) 1
Optional Accessory:
Shown on pg 4 500026 Flexible Connector Hose 18” 1
15
103 Bauer Drive, Oakland, NJ 07436 • 800-648-7229 • Fax: 800-286-0114
www.alpha-tools.com
Copyright © 2010 Alpha Professional Tools. All rights reserved.
10/2010
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