Alpha UPE-6L User Manual
Installation and Operation Manual
UPE-3L and UPE-6L Enclosures
Effective: January, 2003
®
Alpha Technologies
Power
®
UPE-3L, UPE-6L
Enclosure Installation Manual
031-178-C0-001, Rev. A
Effective Date: January, 2003
Copyright© 2003
Alpha Technologies, Inc.
NOTE: Alpha denies responsibility for any damage or injury involving its
enclosures, power supplies, generators, batteries, or other
hardware when used for an unintended purpose, installed or
operated in an unapproved manner, or improperly maintained.
NOTE: Photographs contained in this manual are for illustrative purposes
only. These photographs may not exactly match your installation.
NOTE: Review the drawings and illustrations contained in this manual
before proceeding. If there are questions regarding the safe
operation of this powering system, please contact Alpha
Technologies or your nearest Alpha representative.
Contacting Alpha Technologies:
For general product information and customer service
1-800-863-3930
(7:00 AM to 5:00 PM Pacific Time )
For complete technical support
1-800-863-3364
(7:00 AM to 5:00 PM Pacific Time, or 24/7 emergency support)
Preface
Series
UPE
Preface Topic Page
Overview 4
About This Manual 4
Table of Contents 5
List of Figures 5
Product Safety 6
Battery Safety Notes 9
Installation Notes 10
Enclosures
Overview: The purpose of this UPE Series Enclosure Installation
Manual is to provide a high-level overview of the system
and to detail the installation procedure for the
enclosures.
Audience: This manual intended for the installers of the system.
About this manual:
Contents: This Installation Manual is comprised of two sections.
Section 1 Pre-Installation. This section describes site
selection, pad layout, and enclosure grounding.
Section 2 Installation. This section describes the installation
of the enclosure to the pad, and the installation of
batteries and power supplies
4
031-178-C0-001 Rev. A
Series
UPE
SECTION ONE Pre-Installation
1.1 Site considerations ................................................................................. 10
1.2 Enclosure Dimensions ........................................................................... 11
1.3 Pedestal support .................................................................................... 13
1.4 Enclosure Grounding ............................................................................. 15
SECTION TWO Installation
2.1 Enclosure Protection .............................................................................. 17
2.2 Transportation and Lifting ....................................................................... 18
2.3 Enclosure Installation ............................................................................. 19
2.4 Utility Power Connection ........................................................................ 20
2.5 Power Supply Placement ....................................................................... 27
2.6 Battery Installation .................................................................................. 27
2.7 Battery Temperature Sensor .................................................................. 31
2.8 Lightning Arrester Option ....................................................................... 32
2.9 Battery Heater Mat and LRI-ACI Lamp Options ..................................... 33
2.10 Enclosure Door Tamper Switch / Rain Deflector Options ...................... 34
Enclosures
Table of Contents
Preface
List of Figures
Fig. 1-1 UPE-3L Enclosure Dimensions....................................................................... 11
Fig. 1-2 UPE-6L Enclosure Dimensions....................................................................... 12
Fig. 1-3 Typical Pedestal Configurations ...................................................................... 13
Fig. 1-4 Typical Pedestal Installation ........................................................................... 14
Fig. 1-5 Enclosure Grounding ...................................................................................... 16
Fig. 2-1 Post placement .............................................................................................. 17
Fig. 2-2 External Coax Raceway ................................................................................. 20
Fig. 2-3 Service Entrance Option ................................................................................ 22
Fig. 2-4 Typical Service Entrance Wiring ..................................................................... 23
Fig. 2-5 Breaker-Quad-Option Wiring ........................................................................... 24
Fig. 2-6 120 and 240VAC UL Wiring (030-051-C7-A) .................................................... 25
Fig. 2-7 Battery Hazard Warning Label ......................................................................... 27
Fig. 2-8 Battery Terminal Connections ......................................................................... 28
Fig. 2-9 UPE-3L Battery placement ............................................................................. 30
Fig. 2-10 UPE-6L Battery placement ............................................................................. 30
Fig. 2-11 RTS Placement .............................................................................................. 31
Fig. 2-12 LAP Plus ........................................................................................................ 32
Fig. 2-13 Surge Arrester ................................................................................................ 32
Fig. 2-14 ACI/LRI Wiring ................................................................................................ 33
Fig. 2-15 Tamper Switch Wiring ..................................................................................... 34
031-178-C0-001 Rev. A
5
Preface
Important Safety Instructions Contained in This
Manual
CAUTION
HAZARDOUS CONDITION
To reduce the risk of electrical shock, injury or death caused by explosion of fuel or moving
parts, and to ensure the safe operation of this unit, the following symbols have been
placed throughout the manual. Where these symbols appear, servicing should be
performed only by qualified personnel.
DANGEROUS VO LTAGE
This symbol indicates a “dangerous voltage” exists in this area of the
product. Use caution whenever working in the area to prevent
electrical shock.
INHALATION HAZARD - DON’T BREATHE VAPORS
This symbol indicates an “inhalation hazard” exists in this area of the
product. Use caution whenever working in the area to prevent possible
inhalation of harmful (fuel or exhaust) vapors.
NO MATCHES OR OPEN FLAMES
This symbol indicates a fire or explosive hazard exists in this area of
the product. Use caution whenever working in the area to prevent
possible combustion fuel vapors.
MECHANICAL OR MOVING PARTS HAZARD
These symbols indicate the presence of a “mechanical or moving parts
hazard” in this area of the product. Use caution whenever working in
the area to prevent possible injury to the operator or service personnel.
LEAK HAZARD
This symbol indicates a “leak hazard” exists in this area of the product.
Use caution whenever working in the area to prevent and correct any
leaks detected.
CRUSH HAZARD
This symbol indicates the presence of crushing hazard in this area.
Keep hands clear of areas under extended battery trays and equipment
drawers.
ATTENTION
This symbol indicates important installation, operation or maintenance
instructions. Always follow these instructions closely.
6 031-178-C0-001 Rev. A
Warnings
NOTE: This power supply and its associated hardware (enclosure, batteries, cabling)
Preface
A “Warning” identifies conditions and actions that pose a hazard to the user.
A “Caution” identifies conditions and actions that may damage the power
supply or associated equipment.
may contain equipment, batteries or parts which have accessible hazardous
voltage or currents.
To avoid injury
:
• This power supply and its associated hardware must be serviced by authorized personnel
only.
• The enclosure which contains the power supply and associated equipment must remain
locked at all times, except when authorized service personnel are present.
• Remove all conductive jewelry or personal equipment prior to servicing equipment, parts,
connectors, wiring, or batteries.
• Read and follow all installation, equipment grounding, usage, and service instructions
included in this manual.
• Use proper lifting techniques whenever handling equipment, parts, or batteries.
• Batteries contain dangerous voltages, currents and corrosive material. Battery installation,
maintenance, service and replacement must be performed by authorized personnel only.
• Never use uninsulated tools or other conductive materials when installing, maintaining,
servicing or replacing batteries.
• Use special caution when connecting or adjusting battery cabling. An improperly connected
battery cable or an unconnected battery cable can result in arcing, a fire, or possible
explosion.
• A battery that shows signs of cracking, leaking or swelling must be replaced immediately by
authorized personnel using a battery of identical type and rating.
• Avoid any contact with gelled or liquid emissions from a valve-regulated lead-acid (VRLA)
battery. Emissions contain dilute sulfuric acid which is harmful to the skin and eyes.
Emissions are electrolytic, which are electrically conductive and are corrosive. Follow the
Chemical Hazards notes if contact occurs.
• Do not smoke or introduce sparks in the vicinity of a battery.
7 031-178-C0-001 Rev. A
Preface
Battery Safety Notes
Lead-acid batteries contain dangerous voltages, currents and corrosive material. Battery
installation, maintenance, service and replacement must be performed by authorized personnel
only.
Chemical Hazards
NOTE: Any gelled or liquid emissions from a Valve-Regulated lead-acid (VRLA)
battery contain dilute sulfuric acid, which is harmful to the skin and eyes.
Emissions are electrolytic, which are electrically conductive and
corrosive.
To avoid injury:
• Wear protective clothing (insulated gloves, eye protection, etc) whenever installing,
maintaining, servicing, or replacing batteries.
• If any battery emission contacts the skin, wash immediately and thoroughly with water.
Follow your company’s approved chemical exposure procedures.
• If any battery emission contacts the eye, wash immediately and thoroughly with water for
10 minutes with pure water or a special neutralizing eye wash solution and seek
immediate medical attention. Follow your company’s approved chemical exposure
procedures.
• Neutralize any spilled battery emission with the special solution contained in an approved
spill kit or with a solution of 1 lb. bicarbonate of soda to 1 gal of water. Report chemical
spill using your company’s spill reporting structure and seek medical attention if
necessary.
• Always replace batteries with those of an identical type and rating. Never install old or
untested batteries.
• Do not charge batteries in a sealed container. Each individual battery should have at least
0.5 inches of space between it and all surrounding surfaces to allow for convection
cooling.
• All battery compartments must have adequate ventilation to prevent an accumulation of
potentially dangerous gas.
8 031-178-C0-001 Rev. A
Important Installation Notes
The system must be installed ONLY by qualified service personnel.
Consult local utility codes for additional cabinet grounding and utility requirements.
ALPHA TECHNOLOGIES is not responsible for broken welds or other damage to the
cabinet caused by improper installation.
All dimensions are given in inches.
For further information regarding this installation, contact ALPHA TECHNOLOGIES or your
nearest ALPHA representative.
For general product information and Customer Service
7:00AM to 5:00PM Pacific Time
1-800-863-3930
Preface
To obtain complete Technical Support,
7:00AM to 5:00PM Pacific Time
or
For after-hours Emergency support
7 days per week, 24 hours a day
1-800-863-3364
NOTE:
Alpha Technologies’ products are subject to change
through continual improvement processes. Therefore,
specifications and/or design layouts may vary slightly
from descriptions included in this manual. Updates to the
manual will be issued when changes affect form, fit or
function.
Save these instructions for future reference
9 031-178-C0-001 Rev. A
1. Pre-Installation
1.1 Site considerations
The site must be planned so that the enclosure will receive good air flow. If
possible, in areas of extreme heat, it is best to position the enclosure so that it
will be shaded from the afternoon sun. If no shade is available, a factory installed
fan kit is highly recommended. In areas of prevailing winds, it is best that the
enclosure be located so that the sides of the cabinet face the winds instead of the
doors. This will greatly reduce the buildup of sand or snow against the enclosure’s
air vents.
In areas of potential flooding, the geographical site and concrete pad must be
located above the 100 year flood plain.
The enclosure must be placed where it will be free of obstructions, allowing
easy access to the doors for service or equipment access. For ventilation and
maintenance, allow a minimum space of 36 inches in the front and 36 inches in
the rear, between the enclosure and other solid structures.
Place the enclosure well away from sources of forced water, such as
underground sprinkler systems and direct roadway splash.
The concrete pad drawing provided in this manual contains all of the required
mounting details, including electrical service and cable plant entrances.
For ease of installation, lightweight polymer concrete pads are available from
Alpha Technologies for all UPE series enclosures.
The vapor barrier material (such as 30 lb. felt, neoprene pond liner, or heavy
grade tar paper) must initially extend at least 6" in all directions around the
perimeter of the enclosure and be trimmed closer to the enclosure. Contact local
utilities, building maintenance departments and cable/pipe locating services to
ensure that this installation does not interfere with existing utility or building
cables or piping. It is the responsibility of the installer/owner to position and
protect the enclosure to minimize/prevent traffic related hazards.
WARNING: Never transport the unit with batteries installed.
Batteries must ONLY be installed after the unit is
transported to the site and secured to the pad.
Transporting the unit with batteries installed may
cause a short circuit, fire, explosion, and/or damage
to the battery pack, enclosure and installed
equipment. Damage caused by improper shipping or
transporting a unit with batteries installed is not
covered by the warranty.
The batteries used in this application may vary slightly depending upon
optional configurations, battery types, or customer requirements. The batteries are
typically gelled-electrolyte, valve-regulated such as the Alpha Cell. Should a
battery be found damaged, refer to the battery manufacturer's documentation
regarding the safe handling of the battery.
10 031-178-C0-001 Rev. A
1.2 Enclosure dimensions
1. Pre-Installation
25.5 in.
647 mm
26 in.
660 mm
(front view)
Mounting Holes
24 in.
609 mm
(bottom View)
Figure 1-1 UPE-3L Enclosure Dimensions
10 in.
254 mm
15 in.
381 mm
11 031-178-C0-001 Rev. A
1. Pre-Installation
1.2 Enclosure dimensions,
continued
36 in.
914 mm
26 in.
660 mm
(front view)
Mounting Holes
254 mm
24 in.
609 mm
(bottom View)
Figure 1-2 UPE-6L Enclosure Dimensions
10 in.
15 in.
381 mm
12 031-178-C0-001 Rev. A
Loading...