All-Pro 2010 User and service manual
TM
AUTOMATIC FILM PROCESSOR
MANU AL
TABLE OF CONTENTS
OPERATIONS
Key Parts Identification...............................................................................................................4
Operator Controls........................................................................................................................6
Daily Operation............................................................................................................................7
Maintenance.................................................................................................................................8
SERVICE
Installation and Assembly..........................................................................................................12
Specifications.............................................................................................................................15
Plumbing Connections - Option 1.............................................................................................16
Plumbing Connections - Option 2.............................................................................................17
Trouble Shooting.........................................................................................................................18
SYSTEM SCHEMATIC..................................................................................................................25
MAJOR ASSEMBLIES AND PARTS...........................................................................................26
Cover Assembly..........................................................................................................................27
Base Assembly - Top View........................................................................................................28
Base Assembly - Bottom View..................................................................................................30
Roller Transport Parts.................................................................................................................32
Drive Block Assembly.................................................................................................................34
OPTIONAL ACCESSORIES...........................................................................................................35
ALL-PRO 2010
With Water Recirculator PN 45002W...............................................................................................36
2
ABOUT THE ALL-PRO 2010
EXCELLENCE IN PROCESSOR PERFORMANCEEXCELLENCE IN PROCESSOR PERFORMANCE
EXCELLENCE IN PROCESSOR PERFORMANCE
EXCELLENCE IN PROCESSOR PERFORMANCEEXCELLENCE IN PROCESSOR PERFORMANCE
TM
Your All-Pro 2010 X-ray Film Processor is designed and manufactured in the U.S.A. by All-Pro
Imaging. Every processor bearing the All-Pro name meets our high standards for manufacturing
and performance excellence. From design through production, you are assured of quality images
for every patient, every time.
OVERVIEWOVERVIEW
OVERVIEW
OVERVIEWOVERVIEW
The All-Pro 2010 automatic film processor is designed to make the development of high quality
X-rays as easy and dependable as possible. The STANDARD CYCLE processes screen-type
films in 2 1/2 minutes. The EXTENDED CYCLE processes direct exposure films in 4 1/4
minutes.To process film, simply select the CYCLE and insert a film into the film inlet. The
processing cycle automatically starts. When processing is complete, the film exits into the film
receptacle tray on the top of the processor, and the All-Pro 2010 automatically enters the standby
mode. To initiate processing again, just insert a film into the film inlet. Whichever processing cycle
is chosen, your All-Pro 2010 consistently delivers archival quality films.
Attention to design detail enhances the performance of the All-Pro 2010. The microprocessor
takes the guesswork out of film processing. It triggers an initial, predetermined amount of chemistry
to counteract oxidation and replenishes fresh chemistry in proportion to monitored film load. The
microprocessor controls and maintains chemistry temperature and controls processing time.
The All-Pro 2010 is also designed with the environment in mind - the microprocessor puts the
processor in standby when films aren’t being processed to save water and electricity. With
separate water and chemistry drain lines, chemistry is easily captured for disposal in accordance
with local codes. For locations where local codes require, or the user opts for water conservation,
All-Pro offers an All-Pro 2010 Model #45009 with built-in water recirculation.
The modular component design makes the All-Pro 2010 easy to maintain and service. To make
sure you get top performance from your new processor, please review and follow the installation,
assembly, operation, and maintenance procedures described in this MANUAL.
By following a regular maintenance schedule, the All-Pro 2010 will provide years of dependable,
reliable service. Congratulations. You made the right choice!
3
EXTERNAL KEY PARTS IDENTIFICA TION
IEC
CONNECTOR
(AT REAR)
POWER
SWITCH
ADJUST
SET-TEMP
PROP
STICK
FILM INLET WITH
ACTIVATING
SHUTTER
FILM
RECEPTACLE
TRAY
BUBBLE
LEVEL
REPLENISHMENT
PUMP AND
RECIRCULATOR
DRAWER
LEVELING
BASE
LEVELING
FOOT
OPERATOR
CONTROLS
(SEE FIG. 1)
4
PROCESSOR
COVER
SHUTTER
DEVELOPER
TRANSPORT
(BLACK)
FIXER
TRANSPORT
(RED)
INTERNAL KEY P AR TS IDENTIFICA TION
PROCESSOR
COVER
ELECTRICAL
CABLE
WASH/DRY
TRANSPORT
BAFFLE PLATES
INNER
BAFFLE
OUTER
BAFFLE
WEEP
HOLE
DEVELOPER
DRAIN TUBE
DEVELOPER
TANK
FILM
INLET
BUBBLE
LEVEL
(BLACK)
RUBBER
WASHER
DRAIN TUBE
FIXER
TANK
LEVELING
FEET
FIXER
(RED)
FILL
LINE
WASH
TANK
LEVELING
BASE
WASH TANK
DRAIN TUBE
DRIVE BLOCK DETAIL
GEAR
COVER
WATER
WORM
DRIVE
SHAFT
DEVELOPER
TRANSPORT
LATCH
(BLACK)
SAFETY
SWITCH
ACTIVATOR
LEVEL
SENSOR
THERMISTOR
FIXER
TRANSPORT
LATCH
(RED)
WASH/DRY
TRANSPORT
LATCHES
5
OPERATOR CONTROLS
Before processing films, we recommend
familiarizing yourself with the operator
controls (Fig. 1):
FIG. 1 OPERATOR CONTROLS
TEMPERATURE
DISPLAY
STANDARD CYCLE
INDICATOR
KEY
PADS
INDICATOR LIGHTS
POWER
Illuminates when the POWER switch
(located on top) is in the ON position.
READY
Illuminates when chemistry has reached
set point operating temperature factory
pre-set at 88°F, 31°C. When READY
illuminates, chemistry is at the proper
temperature to process films.
TEMPERATURE
READY
LIGHT
EXTENDED
CYCLE
INDICATOR
PROCESS
"ON" INDICATOR
LIGHT
KEY PADS
POWER "ON"
INDICATOR
LIGHT
PROCESSING
Illuminates when a film has been inserted and is being transported through a process cycle. PROCESSING
flashes regularly when the film is being fed and for 5 seconds after the shutter closes. When processing
films, wait until PROCESSING stops flashing and beeping stops before inserting the next film, to prevent
films from overlapping. PROCESSING remains ON while a processing cycle is running. When the
processor is in a stand-by mode, ready to accept films for processing, PROCESSING will not be
illuminated. When the MANUAL START mode is selected, the PROCESSING light flashes short-long.
KEY PADS
STANDARD CYCLE
To process screen film. The arrow indicator to the left of the keypad illuminates when selected.
Film is processed in 2½ minutes.
EXTENDED CYCLE
To process direct exposure film. The arrow indicator to the left of the keypad illuminates
when selected. Film is processed in 4 1/4 minutes.
DISPLAY SET-TEMP
The selected chemistry set point temperature flashes on the TEMPERATURE display when the
keypad is pressed and held. Otherwise, the TEMPERATURE display indicates actual chemistry
temperature. If the keypad is pressed and the display does not change value, the set point and
actual chemistry temperatures are the same and READY is illuminated. If this is not the case, see
TROUBLESHOOTING or contact with your dealer. The SET-TEMP is factory pre-set at
88° F (31° C).
MANUAL START
Use this keypad only during cleaning procedures. MANUAL START activates an extended 10
minute process cycle. Processing indicator light flashes (short-long) when in this mode.
6
DAILY OPERA TION
BEFORE PROCESSING FILM
CAUTION: Developer and Fixer tanks must contain chemistry before processing film.
1. CHECK FLUID LEVELS IN THE CHEMISTRY REPLENISHMENT BOTTLES.
n Replace or refill bottles when there is 1" or less of chemistry in the bottom of the bottles.
Do not use the 1" of chemistry left in the bottles.
2. TURN ON WATER SUPPLY.
3. TURN ON POWER SWITCH
n Automatically, approximately 4 1/2 oz. (135 ml) of chemistry is pumped into the Developer
and Fixer tanks to compensate for oxidation.
n POWER, TEMPERATURE display, and the selected CYCLE lights illuminate.
n READY light illuminates when chemistry reaches SET-TEMP (factory set at 88°F/31°C) in
approximately 20 - 40 minutes, depending on initial chemistry temperature.
4. READY TO PROCESS
n When the READY light is on, All-Pro 2010 is at the factory SET-TEMP of 88°F (31°C)
and ready to process film.
5. INSERT CLEANING FILM
n Insert a cleaning film after the READY light illuminates.
n The cleaning film picks up condensate and/or dried chemistry deposits from the rollers.
n After the cleaning film exits, the processor returns to stand-by automatically.
PROCESSING FILM
1. SELECT PROCESS CYCLE
n Choose STANDARD CYCLE for 2½ min. film processing. Press STANDARD CYCLE when
the processor is in the stand-by mode (PROCESSING light is not illuminated).
n Choose EXTENDED CYCLE for 4 1/4 min. processing. Press EXTENDED CYCLE when
the processor is in the stand-by mode (when PROCESSING light is not illuminated).
2. INSERT FILM
n Processing starts automatically when a film is inserted; after the last film exits, the processor
automatically returns to standby.
n Feed large films straight. Be sure to wait until the PROCESSING light stops flashing and the
beeping stops before inserting the next film. Wait at least 15 seconds before turning on the
lights or opening darkroom door.
3. AT THE END OF THE DAY
n Turn off the power switch.
n Turn off the water supply valve.
7
MAINTENANCE
Cleaning your All-Pro 2010 on a weekly, monthly, and quarterly basis is critical in maintaining
quality processor performance. We recommend the maintenance procedure outlined below
using Spray 2000 and Formula 2000 cleansers especially formulated for the All-Pro 2010. This
suggested maintenance schedule may have to be modified if your processor requires more
frequent cleaning.
WEEKLY...Clean roller transports
Caution: Before you remove the cover, the roller transports, or disconnect electrical plugs,
turn power switch OFF.
1. REMOVE DEVELOPER AND FIXER ROLLER TRANSPORTS
n Lift cover and hold open with prop stick.
n Slide open the latches.
n Lift the roller transports straight up, and move them straight to the side to avoid dripping
chemistry into adjacent tanks. Place the roller transports in a large sink.
NOTE: Dripping just a few drops of Fixer into the Developer tank will contaminate the
Developer and result in poor film quality.
2. CLEAN ROLLER TRANSPORTS (Do not soak overnight)
n Use separate sponges for each transport and warm running water to clean rollers and
gears. Be sure to rotate gears while cleaning rollers.
n Use Spray 2000 for additional cleaning and clean as above.
n Rinse each roller transport thoroughly.
NOTE: When cleaning the gears, a soft brush can be used to loosen and remove
stubborn deposits. Do not use soap, detergents, or abrasive cleaners. Be sure to
use a separate sponge for each transport.
3. REINSTALL ROLLER TRANSPORTS
n Be sure that developer and fixer are at proper levels (to fill line). If they are not, top off with
chemistry to the fill line.
n Slowly lower each transport into its tank. Match color-coded latches to color-coded trans
port end plates.
n Do not splash Fixer into Developer tank when installing Fixer transport.
n Close all the latches.
n Remove the prop stick and close the cover.
4. PROCESS A CLEANING FILM
n Turn ON the power.
n Always process a new cleaning film (after the READY light illuminates) after cleaning the
roller transports.
8
MAINTENANCE
MONTHLY...Change Chemistry
If the bottom of the Developer tank is coated with black residue and/or the white gears on the side
of the Developer roller transport are stained grey or black, the Developer has been contaminated.
The Developer tank and transport must be cleaned with Formula 2000 (see Quarterly cleaning).
See TROUBLE SHOOTING for causes and solutions.
Caution: Do not turn ON the power when the Developer and Fixer tanks are empty.
Turn power switch OFF before removing the cover, the roller transports, or
disconnecting electrical cables.
1. REMOVE AND CLEAN DEVELOPER AND FIXER ROLLER TRANSPORTS
n Turn power switch off. Lift cover and hold open with prop stick.
n Slide open the latches (two).
n Lift the Developer and Fixer roller transports out; clean as in the WEEKLY procedure.
2. DRAIN AND CLEAN TANKS
n Unscrew and remove the Developer drain tube and completely drain the tank. Replace the
drain tube, fill with water and repeat this process two or more times. Replace the drain tube
and fill the tank with warm water to the fill line.
n Unscrew and remove the Fixer drain tube and drain the tank. Replace the drain tube, fill with
water and repeat this process two or more times. Replace the drain tube and fill the tank with
warm water to the fill line.
n Remove the prop stick, close the cover and turn the power ON.
n Press MANUAL START.
n When the cycle ends, drain the tanks.
3. REFILL WITH CHEMISTRY
n Turn power switch OFF. Lift cover and hold open with prop stick.
n Fill Fixer tank with chemistry to the fill line. POUR SLOWLY! Do not splash or splatter. If Fixer
is splashed into Developer tank, wipe up completely with clean moistened towel or sponge.
n Fill Developer tank with developer chemistry to the fill line. POUR SLOWLY, taking care not to
splash the chemistry.
4. REINSTALL ROLLER TRANSPORTS
n Slowly lower each transport into its tank. Match color-coded transport end plates to color -
coded latches.
n Do not splash Fixer into Developer tank when installing Fixer transport.
n Close all the latches (two).
n Remove the prop stick and close the cover.
5. PROCESS A CLEANING FILM
n Turn the power ON.
n Always process a new cleaning film (after READY light illuminates), after cleaning the roller
transports.
9
MAINTENANCE
QUARTERLY ... Clean with Formula 2000
Clean your All-Pro 2010 processor with Formula 2000 Tank and Transport Cleanser every three months
or whenever a black residue is evident on roller transports and/or tanks. Formula 2000 (Part Number
43945) is available from your dealer.
Caution:Before you remove the cover, the roller transports, or disconnect electrical plugs,
turn power switch OFF. Turn water supply OFF.
USE FORMULA 2000 IN A WELL VENTILATED AREA
1. REMOVE AND RINSE DEVELOPER AND FIXER ROLLER TRANSPORTS
n Unplug the processor cover electrical cable from the processor base. Remove cover and set
aside.
n Slide open the latches (four)
n Lift the Developer, Fixer, and Wash/Dry roller transports out; clean as in the WEEKLY procedure.
n Remove the baffles from the Wash/Dry transport during cleaning. Be sure to reinstall exactly
as you removed them.
2. PREPARE PROCESSOR FOR CLEANING WITH FORMULA 2000
n Drain the Developer and Wash tanks. Refill with water and drain again. Replace the drain tubes.
Replace the Wash/Dry Roller Transport if the Wash tank requires no further cleaning.
n If the Wash tank is excessively dirty, cleaning with Formula 2000 is recommended (see below).
When cleaning the Wash tank with Formula 2000, it is necessary to cover the drain tube weep hole
with the special washer (supplied with the All-Pro 2010) to prevent the tank from draining
(see Internal Key Parts Identification). Remember to remove this washer after cleaning.
n Drain the Fixer tank. Refill with water and drain again. Replace the drain tube and fill the tank
with water.
n Pour Formula 2000 Component 1 (large bottle) into the empty Developer tank. Fill the tank with cold
water to the fill line. Sprinkle Formula 2000 Component 2 evenly across the Developer tank. The
effervescent action of Formula 2000 begins as soon as Component 2 is added. Some odor and
vapor will be evident.
n If the wash tank is to be cleaned with Formula 2000, follow the same procedure.
n To clean the gears and end plates of the roller transport, dip each end of the transport into the
cleaning solution, then carefully reinstall in the appropriate tank. Repeat for each transport being
cleaned. Never use Formula 2000 in the Fixer tank.
n Replace all roller transports; replace the cover, reconnect the cover electrical electrical cable
and the power cord.
4. RUN PROCESSOR
n Turn ON the power switch.
n Press MANUAL START. Let the processor run with the roller transports in place until the
process cycle shuts off (10 min.). For deeper cleaning, press MANUAL START again.
n Occasionally lift the cover to wipe the rollers and drive gears above the solution level with a sponge
while the processor is running to loosen any deposits remaining above the solution level. Use a
separate sponge for each tank. Close the cover so that the rollers can resume rotating in the
cleaning solution.
5. CLEAN THE ROLLER TRANSPORTS
n When the cycle finishes, turn OFF the power switch and remove the processor cover.
n Remove the roller transports and place them in a large sink. Clean with a sponge under warm
water. Rotate the gears and rollers while cleaning.
n Rinse thoroughly to remove all traces of Formula 2000 to avoid contaminating the fresh chemistry!
10
MAINTENANCE
6. PRELIMINARY RINSE (flushing Formula 2000)
n Make sure the power switch is OFF.
n Remove the drain tubes and drain all three tanks. Dispose of the cleaning solution in
accordance with local codes. Replace the drain tubes.
n Fill all three tanks with water, turn on the power, push MANUAL START. Run the processor
for two minutes, turn power OFF, then drain.
Caution: Do not turn on the power when the Developer and Fixer tanks are empty.
7. FINAL RINSE
n Fill the Developer and Fixer tanks with water.
n Turn ON the processor water supply. Be sure to remove the washer covering the weep
hole in the Wash tank drain tube if you cleaned the Wash tank and installed this
washer. Turn on the power switch for two minutes, then turn off the power switch. The
replenisher pumps will run and purge the lines.
n Drain, then refill the Developer and Fixer tanks with water and drain again.
n Refill the tanks with chemistry, reinstall the roller transports and process a new cleaning film
(See MONTHLY MAINTENANCE)
NOTE: Opening the cover during the processing cycle or during a cleaning cycle opens the
safety switch and stops only the drive motor. The rollers and drive gears stop rotating.
This is a safety feature of the ALL-PRO 2010.
11
INSTALLATION AND ASSEMBL Y
1. UNPACK CONTENTS AND MOUNT THE WALL CHART NEAR THE PROCESSOR
2. MOUNT PROCESSOR ON LEVELING BASE
n Thread the 4 leveling feet into the leveling base. Place the leveling base on the counter with
the bubble level facing front. Adjust the leveling until the bubble is centered and the base is
stable.
n Place the processor base on the leveling base. The posts on top of the leveling base insert
into the holes in the bottom of the processor. Make sure the bubble is centered.
3. CONNECT TO PLUMBING
(See Plumbing Connections-Options 1 & 2)
n Match color-coded drain hoses to corresponding color-coded label on barbed fittings. Mount
the hose end onto the barbed fitting by rotating the hose clockwise while pushing. Push the
hose flush up against the barbed fitting, leaving no space. If removal of the hose is necessary,
rotate clockwise while pulling the hose. No clamps are required as the hose is self-clamping.
n Chemistry bottles must be placed below the processor or under the counter.
Do not locate replenisher bottles above the processor.
n If routing the drain lines, replenishment lines and water inlet hose through the countertop, drill a
2½” diameter hole through the countertop (See Plumbing Connection illustrations). For routing
replenishment lines through counter, unscrew the retaining nut under cap to remove the
cap assembly. Cut replenishment lines to appropriate length. Reassemble cap after routing
lines and hoses through the hole.
n Connect the flexible water inlet hose to the fitting at the rear of the All-Pro 2010. Connect the
other end to a shut-off valve on the main plumbing.
n Turn on the water supply. Check all plumbing connections for leaks.
n Install the drain hoses in the drain using one of the following options:
IMPORTANT: Dispose of Developer, Fixer, and wash water in accordance with local
codes. See Plumbing Connections.
OPTION 1: Route water (white) drain hose to a vertical 1½” PVC standpipe.
Route Developer (black) and Fixer (red) drain hoses to chemistry
recovery containers under the counter.
OPTION 2: Route all three drain hoses into a vertical 1½” PVC standpipe.
NOTE: Hoses must always slope downward to drain pipe or recovery containers with
out any “U’s” or upward bends in the hose.
NOTE: Hoses routed into drain pipe must be cut so that the ends are at a min. 6" above
the standing water in the P-trap at the bottom of the pipe.
NOTE: Hoses routed into chemistry recovery containers must be cut so that the ends
are 2" above the highest expected solution level in the recovery container.
4. INSTALL ROLLER TRANSPORTS
NOTE: DO NOT TURN ON POWER WHEN DEVELOPER AND FIXER TANKS ARE
EMPTY!
n Rinse tanks and roller transports with warm water. DO NOT USE SOAP, DETERGENTS, OR
CLEANSERS.
12
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